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Phuel BOP System, User Manual

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OPS-3653-Rev A 

 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 

Unit 17 Denmore Industrial Estate, Denmore Road, Bridge of Don, Aberdeen AB23 8JW 

 

User Manual 

Modular BOP System 

 

This Manual Covers the Following Part Numbers: 

 

193-3653-HV0

Summary of Contents for BOP System

Page 1: ...OPS 3653 Rev A Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Modular BOP System This Manual Covers the Following Part Numbers 193 3653 HV0...

Page 2: ...During the Job 8 4 3 3 After the Job 8 5 Maintenance 9 5 1 Introduction 9 5 2 Schedule 9 5 2 1 Pre Post Job 9 5 2 2 Yearly 9 5 2 3 Five Yearly 9 5 3 Safety 9 5 4 Tools 10 5 5 Ram Seal Redress 10 5 5 1...

Page 3: ...e 11 BOP Redress Kit RDK 3653 HV0 34 Table 12 Actuator Redress Kit RDK 2476 HH0 34 Table 13 Wireline Ram Redress Kit RDK 3863 HH0 34 Table 14 Equalisation Isolation Redress Kit RDK 2806 HV0 34 Figure...

Page 4: ...User Manual Modular BOP System Dual OPS 3653 Rev A iii Revision History Issue Release Date Description Rev A 03 Mar 11 Initial Issue...

Page 5: ...ough handling or other abuse may affect the Integrity of this product All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that...

Page 6: ...htening the screw closes the seal and prevents pressure from passing through the valve assembly There is also a circuit to allow the injection of chemicals into the well or across the equalisation val...

Page 7: ...d after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the in...

Page 8: ...rd Actuators Stroke Volume Standard Act 52 cu in to close 48 cu in to open Total 107 cu in 1 64 litres Stroke Volume Shear Act 52 cu in to close 48 cu in to open Total 107 cu in 1 64 litres Weight 244...

Page 9: ...User Manual Modular BOP System Dual OPS 3653 Rev A 4...

Page 10: ...er This technique is particularly effective when sealing against braided wire line as a leak tight seal cannot be obtained due to the construction of the wire The high viscosity of the grease allows t...

Page 11: ...ut not opened again by turning the hand wheel in a clockwise direction some 30 40 turns providing that the hydraulic fluid from the other side open port is allowed to escape The hydraulic connections...

Page 12: ...e rams can be opened No damage to the mechanism will occur if pressure is reversed with the lock in place providing that the maximum operating pressure is not exceeded 4 2 Equalising across the rams E...

Page 13: ...he Ram may no longer Seal or prevents it from fully opening Only lift the BOP using suitable lift caps Do not sling or attach lifting equipment to the crash frame to lift the BOP assembly Care should...

Page 14: ...ll components Inspect the condition of sealing surfaces and surface coatings repair replace as necessary Re coat threads and sealing surfaces if necessary Contact Phuel if in doubt Replace all elastom...

Page 15: ...w x 1 Long Pair of Long Nose Pliers Large Flat ended Screwdriver Hide or Rubber Mallet Seal Grease Oil spillage cleaning kits 5K Hydraulic pump and Gauge to operate Actuators Lifting equipment Aids as...

Page 16: ...ed or worn parts If the seals are to be redressed use the parts from the specified redress kit Assemble Outer Seals by pushing the tab into the slot in the ram and working it around the radius of the...

Page 17: ...that the edges of the guide pass into the seal bore and make up the thread using a 3 8 hex key in the cap head screws to provide the torque Making up the thread will drive the actuator assembly fully...

Page 18: ...The end faces should be almost flush within 1mm Fit Bolted collars ensuring that the gap between the two halves is completely closed rotate the collar tighten until it bottoms out then back it off to...

Page 19: ...User Manual Modular BOP System Dual OPS 3653 Rev A 14...

Page 20: ...User Manual Modular BOP System Dual OPS 3653 Rev A 15...

Page 21: ...User Manual Modular BOP System Dual OPS 3653 Rev A 16...

Page 22: ...User Manual Modular BOP System Dual OPS 3653 Rev A 17...

Page 23: ...User Manual Modular BOP System Dual OPS 3653 Rev A 18...

Page 24: ...User Manual Modular BOP System Dual OPS 3653 Rev A 19 5 7 Maintenance Record Sheet Date Performed Type of Maintenance Performed By Verified By Comments Table 2 Maintenance Record...

Page 25: ...st fluid Connect the hydraulic hoses from the BCU to BOP to operate the rams Check all connections hoses that they are secured with safety wire before use Vent BOP Rams by hydraulic operation of the R...

Page 26: ...Upper Ram by setting Ram to 2700 psi by activating the valves on the BCU to close position Pump test medium thru the equalizing Block 1C to see fluid is rising above the upper ram Close equalizing va...

Page 27: ...2 PORT BLANK END 9 190 3998 HV0 1 EQUALISING CHECK VALVE 10K 10 190 3170 HV0 1 SAVER INJECTION ASSY 11 190 3171 HV0 1 BLANK SAVER ASSY 13 190 3324 316 1 EXTENSION BAR 12 625 P C D 14 801 0110 V80 5 O...

Page 28: ...User Manual Modular BOP System Dual OPS 3653 Rev A 23...

Page 29: ...User Manual Modular BOP System Dual OPS 3653 Rev A 24 Figure 5 Modular BOP 192 3653 HV0...

Page 30: ...LISATION BLOCK ASSEMBLY 6 190 2413 X90 4 SLIDER ROD 21 5 LONG 8 190 1537 316 4 END STOP 10 802 2921 V80 1 7 642 T SEAL WITH BACK UPS 11 196 2918 316 2 BOP HOSE OPEN 12 196 2919 316 2 BOP HOSE CLOSE 13...

Page 31: ...User Manual Modular BOP System Dual OPS 3653 Rev A 26 Figure 6 Modular Body...

Page 32: ...L 1 Acorn Nut 1 2 13 23 190 1608 STL 2 Ball Slide TK 25 UU 30 802 1699 H85 1 Rod T Seal Assy TR004 31 802 2505 H85 1 ROD T SEAL 0 825 DIA 32 801 0345 V90 1 O Ring B S Size 345 33 802 2161 H85 1 PISTON...

Page 33: ...User Manual Modular BOP System Dual OPS 3653 Rev A 28 Figure 7 6 3 8 Actuator Part No 190 2476 HV0...

Page 34: ...m Part Number Quantity Description 1 190 3705 480 1 GUIDE RAM 6 3 8 2 190 3706 480 1 SINGLE GUIDE RAM 6 3 8 3 190 1715 H70 2 Outer Seal 4 190 2998 H90 2 RAM INNER SEAL SIZE 7 00 Table 6 Wireline Ram A...

Page 35: ...2 AFO Plug PLAA3124010A 11 801 0108 V90 4 O Ring B S Size 108 12 801 0110 V80 1 O Ring B S Size 110 13 801 0113 V90 2 O Ring B S Size 113 20 SHC 0555 HTS 6 SOC HD SCREW 3 8 UNC X 3 0 LONG 21 SBC 0543...

Page 36: ...1 BOLTED COLLAR 2 SHC 0673 AL7 2 Soc Hd Cap 3 4 UNC x 3 5 Long 3 WNL 0660 316 2 WASHER NORDLOCK M12 4 190 2791 316 1 LOCK BLOCK 5 SHC 0507 HTS 2 Soc Hd Cap Size 1 4 Length 1 in 6 190 2804 304 1 SPIROL...

Page 37: ...32 Item Part Number Quantity Description 1 190 3997 480 1 RIGHT ANGLED PORT 10K 2 100 2114 PEK 1 CHECK VALVE SEAL 3 145 2185 STL 1 COMP SPRING D22120 4 801 0110 V80 1 O Ring B S Size 110 100 910 2186...

Page 38: ...PS 3653 Rev A 33 Item Part Number Quantity Description 1 205 2105 480 1 BLANK TEST PORT 5 801 0119 V90 1 O Ring B S Size 119 10 SHC 0583 3A4 2 Soc Hd Cap Size 1 2 Length 0 75 in 11 WNL 0580 304 2 WASH...

Page 39: ...RDK 3653 HV0 Part Number Quantity Description Comment 801 0345 V90 1 O Ring B S Size 345 801 0342 V90 1 O Ring B S Size 342 801 0344 V90 1 O Ring B S Size 344 801 0439 V90 1 O Ring B S Size 439 802 2...

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