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Ver. Phoenix 1.0 _ 01-04-

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Phoenix Mixer India Pvt. Ltd.

MELANGE 5L

Semi Automatic Gyroscopic Mixer

Operating and Service Manual

© 2008 Phoenix Mixer India Pvt Ltd.

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Summary of Contents for MELANGE 5L

Page 1: ...Ver Phoenix 1 0 _ 01 04 1 Phoenix Mixer India Pvt Ltd MELANGE 5L Semi Automatic Gyroscopic Mixer Operating and Service Manual 2008 Phoenix Mixer India Pvt Ltd ...

Page 2: ...rwise indicated all references to companies names data and addresses used in the screens and or examples are purely coincidental and serve only to clarify the use of the Phoenix Mixer Phoenix shall not be liable for technical or editorial errors or omissions made herein nor for incidental or consequential damages resulting from the performance or use of this material If you require additional copi...

Page 3: ...hoenix Mixer India Pvt Ltd 1 INDEX SAFETY INSTRUCTIONS 4 2 INTRODUCTION 5 3 TECHNICAL SPECIFICATIONS 6 4 WARRANTY TERMS 8 5 SAFETY SPECIFICATIONS 9 6 INSTALLATION 10 7 CONTROLS 14 8 OPERATIONS 15 9 MAINTENANCE TROUBLESHOOTING 17 ...

Page 4: ...oor is closed DO NOT ATTEMPT TO ALTER ELECTRICAL INTERLOCK MECHANISM In case of emergency press the Red Emergency Stop button Do not overload the machine Check that the weight and dimension of the mixing can are suitable Use only undamaged and sturdy Mixing Can If you don t the container may burst Never lift large and heavy Can into the machine The mixing Can has to be closed completely Make sure ...

Page 5: ...L is user friendly The MELANGE 5L has been designed to meet the demands of the retail market The dimension of the machine makes it versatile and suitable for use in all environments The unique design results in reduced maintenance and in color mixing at the lowest cost per liter produced MELANGE 5L is a rugged and reliable mixer which performance and design exhibits the qualities of a strong and s...

Page 6: ...YRO CLOSE MIN 65 MM GYRO RPM 100 RPM BOTTOM DISC RPM 180 RPM CLAMPING MANUAL MAIN MOTOR 0 25 HP SINGLE PHASE 230 110Vac 50 60 Hz 1425 1750 RPM MAXIMUM NOISE LEVEL 55 Db POWER SUPPLY 230V 50 60 Hz POWER SUPPLY OPTIONAL 110 V 60Hz TIMER MACHANICAL TIMER 5 Min LOCKING DOOR DEVICE Safety Door S W AVAILABLE MECHANICAL LOCK GYROSCOPIC MOTION CLOCKWISE EMERGENCY SWITCH AVAILABLE TRANSPORT ROLLER Custer W...

Page 7: ...rts of control Systems Part 1 General principles for design EN 1088 1995 Safety of machinery Interlocking devices associated with guards EN 294 1992 Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs EN 953 1997 Safety of machines Guards General requirements for the design and construction of fixed and movable for coating materials PrEN 12757 1 Mixing mac...

Page 8: ...regone profit or other material losses on the part of the customer is expressly excluded Warranty and liability claims for personal or material damage are excluded if attributable to one or more of the following causes The part unit shall be returned with transportation charges prepaid If the fault has been caused by misuse or abnormal conditions of operation repairs will be billed at a normal cos...

Page 9: ... Risk to personnel is possible in two areas Operator area Maintenance area Maintenance area Operator area THIS EQUIPMENT MUST BE GROUNDED Attention Connect this product to a dedicated electrical circuit no other devices shall be connected to this circuit Do not use extension cords to connect this product Attention Only trained personnel shall be permitted access to the electrical wiring within the...

Page 10: ... 5 Do not store flammable materials or other materials inside the machine The area in which the MELANGE 5L is installed must be kept free of exposed flames incandescent fixtures or other devices that might create sparks 6 It is recommended that a ventilation system guaranteed to maintain the concentration of dangerous vapors around electrical components at less than 30 be installed 7 When the MELA...

Page 11: ... be readily accessible Safety devices The machine is equipped with the following safety devices Emergency Stop Button Mechanical Door Lock Limit Switch Emergency Stop Button For safety reasons all users should know the location of the Emergency Stop button and how to use it The RED Emergency Stop push button is located on the Left Hand control panel on the top front of the mixer to the left of the...

Page 12: ...ailable in the immediate vicinity The circuit shall be installed in accordance with local codes The receptacle shall be of a configuration appropriate for the voltage and current rating of the circuit INSTALLATION It is recommended that during the installation of the mixer protective gloves be worn in order to prevent hand injuries Unpack the MELANGE 5L Mixer Ensure the machine has not been damage...

Page 13: ...Ver Phoenix 1 0 _ 01 04 13 Phoenix Mixer India Pvt Ltd 7 CONTROLS LEFT HAND CONTROL PANEL RIGHT HAND CONTROL PANEL Mechanical Timer sets mixing time Emergency Stop Button ON OFF Button ...

Page 14: ...Ver Phoenix 1 0 _ 01 04 14 Phoenix Mixer India Pvt Ltd MECHANICAL DOOR LOCK Turn the knob clockwise to open shutter ...

Page 15: ...anical Timer After completing the cycle Timer will run down to ZERO and machine will be OFF CAN LOADING Open the MELANGE 5L Mixer door to its fully open position by turning Black Knob Y to clockwise direction 1 Ensure the Can Holder Assembly is in the vertical top dead center TDC position with the Clamp Mechanical Mechanism at the top If it is not rotate the can holder assembly to take it to TDC p...

Page 16: ...Ver Phoenix 1 0 _ 01 04 16 Phoenix Mixer India Pvt Ltd Position the can on the bottom Disc Using the concentric rings on the bottom Disc as a guide ensure the can is properly centered X X ...

Page 17: ...et the desired mix time by turning the knob on the mechanical timer to the appropriate position Gyro will spin for the set time to mix the paint Once the set time has expired the Can Holder Assembly will come to a stop To STOP the mixer during an emergency situation push the Emergency Stop button Once the machine has stopped release the Emergency Stop button by turning it clockwise USE THE EMERCEN...

Page 18: ...n the MELANGE 5L Mixer door to its fully open position by turning black knob Y in clockwise direction 2 Slowly rotate the Assembly to the vertical top dead center TDC position 3 Rotate Revolving knob Anti Clockwise to open the clamp plate and remove can from can holder assembly Y ...

Page 19: ...ck supply on On Off switch Machine vibrates during operation Check the floor flatness If the floor surface is not plain then shift the Machine on a plain flat surface Machine makes a loud noise after every revolution Check the foundation of the Motor Check the fitting of gear box Container clamped does not rotate along its axis even though the machine is rotating Check the V belt for proper tensio...

Page 20: ...Phoenix Mixer India Pvt Ltd THANK YOU Phoenix Mixer India Pvt Ltd Plot No 7 Collage Road Vadkun Dahanu Road 401602 Dist Palghar Maharashtra INDIA Phone 91 2528 221120 223324 www phoenixmixer com An ISO 9001 2015 Certified Company ...

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