I/C FLIGHT GUIDELINES
Made in Vietnam
When ready to fly, first extend the
transmitter aerial.
Operate the control sticks on the
transmitter and check that the control
surfaces move freely and in the
CORRECT directions.
ALWAYS
land the model INTO the
wind, this ensures that the model lands
at the slowest possible speed.
Switch on the transmitter.
Switch off the transmitter.
Check that the transmitter batteries
have adequate power.
Switch off the receiver.
Switch on the receiver.
ALWAYS
take off into the wind.
Check that the wings are correctly
fitted to the fuselage.
If the model does not respond correctly
to the controls, land it as soon as
possible and correct the fault.
Empty the fuel tank after flying, fuel left
in the tank can cause corrosion and
lead to engine problems.
1543mm (60.75 in)
2010mm (79.13 inches)
5000gr - 7000gr
6 channel/ 9 servo
120 two stroke / 30cc
Instruction Manual
g
KIT CONTENTS: We have organized the parts as they come out of the box for better identification
during assembly. We recommend that you regroup the parts in the same manner. This will ensure you
have all of parts required before you begin assembly
MAIN GEAR ASSEMBLY
. (1) Air retract set
. (2) 75mm diameter wheel
. (1) 65mm diameter wheel
. (3) 5mm x 45mm machine screw
. (4) 5mm collar
. (1) 3mm x 20mm screw
. (12) 3mm flat washer
. (12) 6mm flat washer
. (12) 500mm cable
. (2) M3 metal clevises
. (2) 3mm x 30mm metal connector
. (4) Metal lock
. (1) 6mm flat washer
. (8) 3mm x 6mm machine screw
. (8) 6mm flat washer
ELEVATOR CONTROL SYSTEM
. (4) Set fip control horn
. (2) 3mm x 12mm screw
. (2) 6mm flat washer
. (2) M3 Nut
. (4) 4mm x 20mm machine screw
. (4) 8mm flat washer
. (4) 4mm flat washer
. (2) Nylon keeper
. (2) Nylon snap keeper
. (2) 1.7mm x 600mm metal purshod
RUDDER CONTROL SYSTEM
. (2) Set fip control horn
. (1) 3mm x 12mm screw
. (1) 6mm flat washer
. (1) M3 nut
. (1) 1.7mm x 600mm metal purshod
. (1) Nylon keeper
. (1) Nylon snap keeper
AILERON CONTROL SYSTEM
. (8) Set fip control horn
. (4) 6mm flat washer
. (4) M3 nut
. (4) 1.7mm x 180mm metal purshod
. (4) Nylon keeper
. (4) Nylon snap keeper
. (4) 3mm x 12mm screw
. (16) 2mm x 10mm wood screw
MOTOR MOUNT ASSEMBLY
. (1) Engine mount
. (8) 4mm x 30mm screw
. (8) 4mm flat washer
. (4) 8mm flat washer
. (8) Nut
THROTTLE CONTROL SYSTEM
. (1) 1.3mm x 500mm wire
. (1) 3.5mm x 350mm nylon housing
. (2) Metal connector
FUEL TANK
. (1) Nylon fuel tank
. (1) Metal clunk
. (1) Pre - assembled stopper w/ 3 tube
MISCELLANEOUS ITEMS
. (3) Aluminum dihedral
. (4) Wing screw
. (4) 4mm x 30mm nylon screw
. (4) 2.6mm x 10mm wood screw
. (2) Plastic part
. (2) 4mm x 35mm wood screw
. (1) Wood plate
. (1) 1.7mm x 70mm metal pushrod
. (1) Spinner
. (1) Air tank
. (1) Triangle wood
. (1) Wood box
. (4) Triangular wooden
. (2) Wood plate
. (2) Plastic plate
. (1) Cowling
. (1) Decal
. (1) Instruction manual
KIT CONTENTS
1
Instruction Manual
PILATUS - PC21
2
TOOLS AND SUPPLIES NEEDED.
• Medium C/A glue
• 30 minute epoxy
• 6 minute epoxy
• Hand or electric drill
• Assorted drill bits
• Modeling knife
• Straight edge ruler
• 2 bender plier
• Wire cutters
• Masking tape
• Thread lock
• Paper towels
• Rubbing alcohol
SUGGESTION
To avoid scratching your new airplane, do not unwrap
the pieces until they are needed for assembly. Cover
your workbench with an old towel or brown paper,
both to protect the aircraft and to protect the table.
Keep a couple of jars or bowls handy to hold the
small parts after you open the bag.
NOTE:
Please trial fit all the parts. Make sure you have the
correct parts and that they fit and are aligned properly
before gluing! This will assure proper assembly. The
PILATUS PC21 is hand made from natural materials,
every plane is unique and minor adjustments may
have to be made. However, you should find the fit
superior and assembly simple.
The painted and plastic parts used in this kit are fuel
proof. However, they are not tolerant of many harsh
chemicals including the following: paint thinner, C/A
glue accelerator, C/A glue debonder and acetone. Do
not let these chemicals come in contact with the
colors on the covering and the plastic parts.
SAFETY PRECAUTION:
• This is not a toy
• Be sure that no other flyers are using your radio
frequency.
• Do not smoke near fuel
• Store fuel in a cool, dry place, away from
children and pets.
• Wear safety glasses.
• The glow plug clip must be securely attached to
the glow plug.
• Do not flip the propeller with your fingers.
• Keep loose clothing and wires away from the propeller.
• Do not start the engine if people are near. Do not
stand in line with the side of the propeller.
• Make engine adjustments from behind the propeller
only. Do not reach around the spinning propeller.
PREPARATIONS
Remove the tape and separate the ailerons
from the wing and the elevators from the stab.
Use a covering iron with a covering sock on
high heat to tighten the covering if necessary.
Apply pressure over sheeted areas to
thoroughly bond the covering to the wood.
1
3. Place the servo into the servo tray. Center the
servo within the tray and drill 1,6mm pilot holes
through the block of wood for each of the four
mounting screws provided with the servo.
Remove the covering
2
INSTALLING THE AILERON and flap SERVOS
1. Install the rubber grommets and brass eyelets
onto the aileron servo.
2. Using a modeling knife, remove the covering
from over the pre-cut servo arm exit hole on the
aileron servo tray / hatch. This hole will allow
the servo arm to pass through when installing
the aileron pushrods.
3
Instruction Manual
PILATUS - PC21
6
5
3
8
7
5. Place the aileron servo tray / hatch into the
servo box on the bottom of the wing and drill
1,6mm pilot holes through the tray and the
servo box for each of the four mounting screws.
Secure the servo tray in place using the
mounting screws provided ( 2mm x 12mm ).
6. Repeat step # 2 - # 5 to install the second
aileron servo in the opposite wing half.
3. Repeat step # 1 - # 2 to install the control horn
on the opposite aileron.
9
10
4. Using the thread as a guide and using masking
tape, tape the servo lead to the end of the
thread: carefully pull the thread out. When you
have pulled the servo lead out, remove the
masking tape and the servo lead from the
thread.
Servo lead
4
2. Remove the covering from the slot, and secure
the control horn using C.A glue.
INSTALLING THE CONTROL HORNS
1. One aileron control horn in positioned on each
aileron. It should be mounted on the bottom
side of the aileron.
INSTALLING THE CONTROL HORNS for flap
Repeat step #1 - #3 from installing the control
horn for aileron to install the control horn for
flap.
control
Instruction Manual
PILATUS - PC21
4
INSTALLING THE LANDING GEAR
1. Landing air retract.
15
9. Repeat step # 4 - # 8 to install the second
aileron linkage. After both linkages are
completed, connect both of the aileron servo
leads using a Y-harness you have purchased
separately.
8. Insert the 90 degree bend down through the
hole in the servo arm. Install one nylon snap
keeper over the wire to secure it to the arm.
Install the servo arm retaining screw and
remove the masking tape from the aileron.
12
13
14
5. Center the aileron and hold it in place using a
couple of pieces of masking tape.
6. With the aileron and aileron servo centered,
carefully place a mark on the aileron pushrod
wire where it crosses the hole in the servo arm.
7. Using pliers, carefully make a 90 degree bend
down at the mark made. Cut off the excess
wire, leaving about 4mm beyond the bend.
2. Attach the clevis to the outer hole in the control
horn.
3. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms. Using a
2mm drill bit, enlarge the third hole out from the
center of the arm to accommodate the aileron
pushrod wire.
4. Plug the aileron servo into the receiver and
center the servo. Install the servo arm onto the
servo. The servo arm should be perpendicular
to the servo and point toward the middle of the
wing.
INSTALLING THE AILERON LINKAGES
1. Working with the aileron linkage for now, thread
one nylon clevis at least 6 turns onto one of
the 2mm x 180mm threaded wires.
11
INSTALLING THE flap LINKAGE
Repeat step #1 - #9 from installing the aileron
linkage to install the flap linkage.
Instruction Manual
PILATUS - PC21
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21
22
16
5
17
Glue C.A
19
Air tube
23
6. Secure the air retract to the wing.
18
350mm
4. Prepare the air tube.
7. Pull out the air tube through the wing section.
8. Trim the covering from the door gear.
9. Install and secure the retract gear into the wing.
2. Remove the covering.
3. Glue the plastic part by C.A glue.
5. Install the tube to the air retract.
Instruction Manual
PILATUS - PC21
30
Dihedral brace
28
27
Remove the covering
26
Plastic screw
11. Secure the wing to the fuselage using the
plastic screws.
6
24
Machine screw
25
Aluminum Collar
10. Secure the wooden plate.
1. Remove the covering from the fuselage.
2. Remove the covering from the horizontal
stabilizer.
5. Secure the stabilizer.
4. Attach the stabilizer to the fuselage.
INSTALLING THE HORIZONTAL STABILIZER
31
29
Dihedral brace
Instruction Manual
PILATUS - PC21
7
- Glue two plate of wood into the rudder.
32
INSTALLING THE RUDDER
- Repeat step 1 - step 2 from the installing aileron
for installing the rudder.
34
33
Remove the covering
35
Plate C.A glue
36
165mm
Installing the engine
Install with DLE 30 Engine
38
Glue with epoxy
39
120mm
37
Install with OS 120 two stroke
Instruction Manual
PILATUS - PC21
5. Test fit the stopper assembly into the tank. It
may be necessary to remove some of the
flashing around the tank opening using a
modeling knife. If flashing is present, make
sure none of it falls into the tank.
6. When satisfied with the alignment of the stopper
assembly tighten the 3mm x 20mm machine
screw until the rubber stopper expands and
seals the tank opening. Do not over tighten the
assembly as this could cause the tank to split.
7. Using a modeling knife, cut 3 lengths of fuel line
150mm long. Connect 2 lines to the 2 vent
tubes and 1 line to the fuel pickup tube in the
stopper.
8. Feed three lines through the fuel tank
compartment and through the pre-drilled hole in
the firewall. Pull the lines out from behind the
engine, while guiding the fuel tank into place.
Push the fuel tank as far forward as possible,
the front of the tank should just about touch the
back of the firewall.
!
3. Carefully bend the second nylon tube up at a 45
degree angle (using a cigarette lighter). This
tube will be the vent tube to the muffler.
4. Carefully bend the third nylon tube down at a 45
degree angle (using a cigarette lighter). This
tube will be vent tube to the fueling valve
When the stopper assembly is installed in the
tank, the top of the vent tube should rest just
below the top surface of the tank. It should not
touch the top of the tank.
FUEL TANK
INSTALLING THE STOPPER ASSEMBLY
1. The stopper has been pre-assembled at the
factory.
2. Using a modeling knife, cut one length of silicon
fuel line (the length of silicon fuel line is
calculated by how the weighted clunk should
rest about 8mm away from the rear of the tank
and move freely inside the tank). Connect one
end of the line to the weighted clunk and the
other end to the nylon pick up tube in the
stopper.
FUEL TANK
INSTALLING THE STOPPER ASSEMBLY
1. The stopper has been pre-assembled at the
factory.
INSTALLING THE ENGINE
( os 120 two stroke )
Locate the long piece of wire used for the throttle
pushrod. One end of the wire has been
pre-bend in to a "Z" bend at the factory. This
"Z" bend should be inserted into the throttle
arm of the engine when the engine is fitted onto
the engine mount. Fit the engine to the engine
mount using the screws provided.
4. Slide the pushrod housing through the hole in
the firewall, through the hole in the forward
bulkhead, and into the servo compartment.
5. Apply a couple of drops of thin C/A to the
pushrod housing where it exits the firewall and
where it passes through the forward bulkhead.
This will secure the housing in place.
6. Using a modeling knife, cut off the nylon pushrod
housing 26mm in front of the servo tray.
INSTALLING THE THROTTLE PUSHROD HOUSING
1. Place the engine into the engine mount and
align it properly with the front of the cowling.
The distance from the firewall to the front of the
engine thrust washer should 120mm.
If your engine is equipped with a remote needle
valve, we suggest installing it into the engine at
this time.
2. When satisfied with the alignment of the engine,
use a pencil and mark the mounting hole
location onto the firewall, where the throttle
pushrod will exit.
3. Now, remove the engine. Using a 5mm drill bit,
drill holes through the firewall and the forward
bulkhead at the marks made.
!
40
120mm
8
Instruction Manual
PILATUS - PC21
11
52
8. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms using a
2mm drill bit, enlarge the third hole out from the
center to accommodate the rudder pushrod wire.
9. Plug the rudder servo into the receiver and
center the servo. Install the servo arm onto the
servo.
10. Center the rudder and hold it in place using a
piece of masking tape.
11. With the rudder and rudder servo centered,
carefully place a mark on the rudder pushrod
wire where it crosses the hole in the servo arm.
12. Using a pliers, carefully make a 90 degree
bend up at the mark made. Cut off excess wire,
leaving about 8mm beyond the bend.
13. Insert the 90 degree bend up through the hole
in the servo arm. Install one nylon snap keeper
over the wire to secure it to the arm. Install the
servo arm retaining screw and remove the
masking tape from the rudder.
55
54
51
Remove the covering
56
5. The control horn should be mounted on the left
side of the rudder.
6. Remove the covering, install the control horn in
place using C.A glue.
3. Working from inside the fuselage, slide the
threaded end of the remaining pushrod down
the inside of the fuselage until the pushrod
reaches the exit slot. Carefully reach in with a
small screw driver and guide the pushrod out of
the exit slot.
4. Install the clevis on the rudder pushrod. Make
sure 6mm of thread shows inside the clevis.
53
Remove the covering
Instruction Manual
PILATUS - PC21
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58
Motor control servo
57
Screw
MOUNTING THE COWL
1. Remove the muffler and needle valve
assembly from the engine. Slide the fiberglass
cowl over the engine.
2. Measure and mark the locations to be cut out
for engine head clearance, needle valve,
muffler,. Remove the cowl and make these
cutouts using a rotary tool with a cutting disc
and a rotary sanding drum attachment.
!
INSTALLING THE THROTTLE
1. Install one adjustable metal connector through
the third hole out from the center of one servo
arm, enlarge the hole in the servo arm using a
2mm drill bit to accommodate the servo
connector. Remove the excess material from
the arm.
After installing the adjustable metal connector
apply a small drop of thin C/A to the bottom
nut. This will prevent the connector from
loosening during flight.
2. Plug the throttle servo into the receiver and turn
on the radio system. Check to ensure that the
throttle servo output shaft is moving in the
correct direction. When the throttle stick is
moved forward from idle to full throttle, the
throttle barrel should also open and close using
this motion. If not, reverse the direction of the
servo, using the transmitter.
3. Slide the adjustable metal connector / servo
arm assembly over the plain end of the
pushrod wire. Position the throttle stick and the
throttle trim at their lowest positions.
4. Manually push the carburator barrel fully closed.
Angle the arm back about 45 degree from
center and attach the servo arm onto the servo.
With the carburator barrel fully closed, tighte
the set screw in the adjustable metal connector.
5. Remove the excess throttle pushrod wire using
wire cutters and install the servo arm retaining
screw.
59
!
3. Slide the cowl back into place. Align the front of
the cowl with the crankshaft of the engine. The
front of the cowl should be positioned so the
crankshaft is in the middle of the precut
opening. Hold the cowl firmly in place using
several pieces of masking tape.
4. While holding the cowl firmly in position, drill
four 1,6mm pilot holes through both the cowl
and the side edges of the firewall.
5. Using a 3mm drill bit, enlarge the four holes in
the cowling
Enlarging the holes through the cowl will prevent
the fiberglass from splitting when the mounting
screws are installed.
6. Slide the cowl back over the engine and secure
it in place using four 3mm x 12mm wood
screws.
7. Install the muffler. Connect the fuel and pressure
lines to the carburator, muffler and fuel filler
valve. Tighten the screws completely.
60
Screw
Instruction Manual
PILATUS - PC21
67
Spring
65
66
Metal lock
64
350mm
63
Machine screw
62
Steering servo
13
2. Attach and secure the wheel to the nose gear.
3. Prepare the air tube.
4. Install the air tube to the air retract gear.
5. Slide and secure two cable rod to the nose gear.
6. Install two spring to the metal strap.
61
FINAL ASSEMBLY
INSTALLING THE SPINNER
The propeller should not touch any part of the
spinner cone. If it dose, use a sharp modeling
knife and carefully trim away the spinner cone
where the propeller comes in contact with it.
!
INSTALLING THE NOSE GEAR
1. Install the steering servo nose gear.
Instruction Manual
PILATUS - PC21
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70
68
Machine
screw
14
7. Install and secure the air retract to the fuselage.
8. Slide the cable.
9. Install two cable to the steering servo nose gear.
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72
73
Metal connector
Zip tie
74
Zip tie
Air tank
75
Switch
Battery
Receiver
1. Install the servo to the fuselage.
2. The air valve.
3. Attach the air valve to the servo.
4. Install the air tank.
INSTALLING THE CONTROL AIR SYSTEM
INSTALLING THE SWITCH, RECEIVER, BATTERY
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PILATUS - PC21
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Screw
77
78
79
15
2. Remove the covering.
1. Wooden plate.
3. Glue by C.A.
OPEN AND CLOSE THE CANOPY
GLUING THE EXTENSION OF THE VERTICAL
150mm
BALANCING
1. It is critical that your airplane be balanced
correctly. Improper balance will cause your
plane to lose control and crash.
THE CENTER OF GRAVITY IS LOCATED
150mm BACK FROM THE LEADING EDGE
OF THE WING, AT THE FUSELAGE.
2. Mount the wing to the fuselage. Using a couple
of pieces of masking tape, place them on the
top side of the wing 150mm back from the
leading edge, at the fuselage sides.
3. Turn the airplane upside down. Place your
fingers on the masking tape and carefully lift
the plane .
4. If the nose of the plane falls, the plane is heavy
nose. To correct this first move the battery pack
further back in the fuselage. If this is not
possible or does not correct it, stick small
amounts of lead weight on the fuselage under
the horizontal stabilizer. If the tail of the plane
falls, the plane is tail heavy. To correct this,
move the battery and receiver forward or if this
is not possible, stick weight into the firewall.
When balanced correctly, the airplane should
sit level or slightly nose down when you lift it up
with your fingers.
LATERAL BALANCE
After you have balanced a plane on the C.G.
You should laterally balance it. Doing this will
help the airplane track straighter.
1. Turn the airplane upside down. Attach one loop
of heavy string to the engine crankshaft and
one to the tail wheel wire. With the wings level,
carefully lift the airplane by the string. This may
require two people to make it easier.
2. If one side of the wing fall, that side is heavier
than the opposite. Add small amounts of lead
weight to the bottom side of the lighter wing
half's wing tip. Follow this procedure until the
wing stays level when you lift the airplane.
!
Instruction Manual
PILATUS - PC21
16
Aileron Control
13mm
13mm
Rudder Control
30mm
30mm
Elevator Control
13mm
13mm
Ailerons : 13 mm up
13 mm down
Elevator : 13 mm up
13 mm down
Rudder : 30 mm right 30 mm left
CONTROL THROWS
1. We highly recommend setting up a plane using
the control throws listed.
2. The control throws should be measured at the
widest point of each control surface.
3. Check to be sure the control surfaces move in
the correct directions.
FLIGHT PREPARATION PRE FLIGHT CHECK
1. Completely charge your transmitter and receiver
batteries before your first day of flying.
2. Check every bolt and every glue joint in your
plane to ensure that everything is tight and well
bonded.
3. Double check the balance of the airplane.
4. Check the control surface.
5. Check the receiver antenna. It should be fully
extended and not coiled up inside the fuselage.
6. Properly balance the propeller.
Instruction Manual
PILATUS - PC21
I/C FLIGHT WARNINGS
Always operate in open areas, away
from factories, hospitals, schools,
buildings and houses etc.
NEVER
fly
your aircraft close to people or built
up areas.
THE PROPELLER IS DANGEROUS
Keep fingers, clothing (ties, shirt
sleeves, scarves) or any other loose
objects that could be caught or drawn
in, away from the propeller. Take care
at
ALL
times.
Keep all onlookers (especially small
children and animals) well back from
the area of operation. This is a flying
aircraft, which will cause serious
injury in case of impact with a person
or animal.
NEVER
fly near power lines, aerials
or other dangerous areas including
airports, motorways etc.
NEVER
use damaged or deformed
propellers or spinners.
DO NOT
dispose of empty fuel
containers on a fire, this can lead to
an explosion.
NEVER
fly in wet conditions or on
windy or stormy days.
ALWAYS
adjust the engine from
behind the propeller, and do not allow
any part of your body to be in line
with the propeller.
41
CA glue
To carburator
To muffler
To vent Tube
42
SERVO INSTALLATION
INSTALLING THE FUSELAGE SERVOS
1. Install the rubber grommets and brass collets
into the elevator, rudder and throttle servos.
Test fit the servos into the servo tray. Trim the
tray if necessary to fit your servos
2. Mount the servos to the tray using the mounting
screws provided with your radio system.
44
Remove the covering
45
3. Working from inside the fuselage, slide the
threaded end of the pushrod until it reaches the
exit slot. Carefully reach in with a small screw
driver and guide the pushrod out of the exit slot.
4. Install the clevis into the two elevator pushrod.
Make sure 6mm of thread shows inside the clevis.
5. The control horn should be mounted on the
bottom, left side and right side of the elevator.
INSTALLING THE ELEVATOR PUSHROD
1. Locate the pushrod exit slot on the right side
and left side of the fuselage. It is located
slightly ahead and below the horizontal
stabilizer.
2. Carefully cut away the covering material from
the slot.
43
Elevator servo
Rudder servo
Elevator servo
9
Blow through one of the lines to ensure the fuel
lines have not become kinked inside the fuel
tank compartment. Air should flow through
easily.
Do not secure the tank into place permanently
until after balancing the airplane. You may
need to remove the tank to mount the battery in
the fuel tank compartment.
9. To secure the fuel tank in place, apply a bead of
silicon sealer to the forward area of the tank,
where it exits the fuselage behind the engine
mounting box and to the rear of the tank at the
forward bulkhead.
!
Instruction Manual
PILATUS - PC21
3. Slide the joiner to the stabilizer.
7. Attach clevis to the hole in the control horn.
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49
50
Elevator servo
Elevator servo
7. Attach clevis to the hole in the control horn.
6. Remove the covering from the slot, install the
control horn in place using C.A glue.
10
46
Remove the covering
8. Locate one nylon servo arm, and using wire
cutters, remove all but one of the arms. Using a
2mm drill bit, enlarge the third hole out from the
center to accommodate the elevator pushrod wire.
9. Plug the elevator servo into the receiver and
center the servo. Install the servo arm onto the
servo. The servo arm should be perpendicular
to the servo and point toward the middle of the
fuselage.
10. With the elevator halves and elevator servo
centered, carefully place a mark on the elevator
pushrod wire where it crosses the hole in the
servo arm.
11. Using pliers, carefully make a 90 degree bend
up at the mark made. Cut off the excess wire,
leaving about 8mm beyond the bend.
12. Insert the 90 degree bend up through the hole
in the servo arm, install one nylon snap keeper
over the wire to secure it to the arm. Install the
servo arm retaining screw and remove the
masking tape the elevator halves.
13. Make the same way for the second elevator
servo.
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C.A Glue
Instruction Manual
PILATUS - PC21
INSTALLING THE RUDDER PUSHROD
1. Locate the pushrod exit slot on the right side of
the fuselage.
2. Carefully cut away the covering material from
the slot.
Summary of Contents for Pilatus-PC21
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