Philips VARI*LITE VL1100 ERS Luminaire Service Manual Download Page 84

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VARI

❋

LITE - VL1100 ERS L

UMINAIRE

ERVICE

ANUAL

6 6

2 0 O c t o b e r 2 0 1 0

0 2 . 9 6 6 4 . 0 0 1 0 0

VL1100 Luminaire

20.9664.0001.02 (TS) Rev C

20.9664.0001.03 (TI) Rev C

20.9664.0001.12 (AS) Rev C

20.9664.0001.13 (AI) Rev C

20.9664.0001.22 (TSD115) Rev C

20.9664.0001.23 (TID115) Rev C

20.9664.0001.32 (TSD230) Rev C

20.9664.0001.33 (TID230) Rev C

Refer to

Figure 3-6

No.

Item

Qty.

UM.

Description

04.9678.1000

LABEL, GREEN, ROHS COMPLIANT (

NOT SHOWN

)

04.9678.1001

LABEL, WHITE, ROHS COMPLIANT (

NOT SHOWN

)

10.9663.1823

PULLEY, TILT

10.9663.1824

SPACER, TILT TUBE

10.9663.1831

PLATE, DISPLAY

10.9663.1832

OVERLAY, DISPLAY

10.9664.2835

COVER, YOKE ARM, DISPLAY SIDE

10.9664.2836

COVER, YOKE ARM, NO DISPLAY (

TI/TS/AI/AS ONLY

)

10.9664.2874

COVER, YOKE ARM, DIMMER SIDE (

TID/TSD ONLY

)

21.9663.1845

ASSY, COT FLAG

21.9663.1901

ASSY, ARC BALLAST (

AI/AS ONLY

)

21.9664.1000.02

HEAD ASSEMBLY, INCANDESCENT, SHUTTER (

TS/TSD ONLY

)

21.9664.1000.03

HEAD ASSEMBLY, INCANDESCENT, IRIS (

TI/TID ONLY

)

21.9664.1000.12

HEAD ASSEMBLY, ARC, SHUTTER (

AS ONLY

)

21.9664.1000.13

HEAD ASSEMBLY, ARC, IRIS (

AI ONLY

)

21.9664.1811.01

ASSY, CROSSMEMBER, INCANDESCENT (

TI/TS ONLY

)

21.9664.1811.11

ASSY, CROSSMEMBER, ARC (

AI/AS ONLY

)

21.9664.1811.21

ASSY, CROSSMEMBER, IGBT DIMMER (

TSD/TID ONLY

)

21.9664.1850.01

ASSY, YOKE LEGS, INCANDESCENT (

TI/TS ONLY

)

21.9664.1850.11

ASSY, YOKE LEGS, ARC (

AI/AS ONLY

)

21.9664.1850.21

ASSY, YOKE LEGS, 115V IGBT DIMMER (

TSD115/TID115 ONLY

)

21.9664.1850.31

ASSY, YOKE LEGS, 230V IGBT DIMMER (

TSD230/TID230 ONLY

)

22.9664.1038

ASSY, FRONT COVER/GEL FRAME HOLDER

24.9664.1700

BOARD ASSY, VL1100 MCB

25.9663.2019

CABLE ASSY, YOKE/HEAD GROUND (

NOT SHOWN

)

25.9663.2036

CABLE ASSY, LAMP HIGH VOLTAGE (

AS/AI ONLY - NOT SHOWN

)

Summary of Contents for VARI*LITE VL1100 ERS Luminaire

Page 1: ......

Page 2: ...nformation furnished in this manual is for informational use only and is subject to change without notice Please check www vari lite com for latest version Vari Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual All information and graphics are property of Vari Lite 10911 Petal Street Dallas Texas 75238 Version as of 20 October 2010 Part numbe...

Page 3: ...e registered user or organization If available you should have your sales invoice to establish the date of sale as the beginning of the warranty period Once you obtain the RMA pack the unit in a secure shipping container or in its original packing box Fill out the RMA form included at the end of this manual and place in shipping container along with a copy of your invoice if available Write the RM...

Page 4: ...ase the user will be required to correct the interference at his her own expense Declaration of Conformity We declare under our sole responsibility that this product complies with the relevant clauses of the following standards and harmonized documents as applicable Safety by Low Voltage Directive 2006 95 EC EN60598 1 1997 A1 1998 EN60598 2 17 1989 A2 1991 EN60922 Electromagnetic Compatibility by ...

Page 5: ...ny type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Replace fuses with same type and rating only 4 Note distance requirement from combustible materials or illuminated objects for VARI LITE luminaires WARNING INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK 1 VARI LITE luminaires are designed for dry locations only Exposure to ra...

Page 6: ...ation which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged 4 Wear eye protection when relamping 5 Appropriate safety equipment gloves eye protection should be used when handling damaged lamps 6 If la...

Page 7: ... Lampentyps kann gefährlich sein 2 Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Ersetzen Sie Sicherungen nur mit Sicherungen vom gleichen Typ und gleicher Stärke 4 Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI LITE Scheinwerfer von brennbarem Mater...

Page 8: ... besteht die Gefahr von Körperverletzung bzw von Feuer das von Lampenteilen ausgelöst werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausrüstung Handschuhe Augenschutz sollte beim Umgang mit beschädigten Lampen verwendet werden 6 Wenn die Lampe mit bloßen Händen berührt wird reinigen Sie sie mit denaturiertem Alkohol und einem flusenfreien Tuch bevor...

Page 9: ...nes lampes Philips et Osram HID Vérifier le type de lampe MSR400 MSR575HR etc avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont respectées Voir les explications détaillées dans ce guide 3 Ne remplacer les fusibles qu avec ceux du même type ayant les mêmes ca...

Page 10: ...es brûlures sur la peau et une inflammation des yeux De plus les lampes à arc fonctionnent sous haute tension à de très hautes températures Si la lampe se casse les particules de la lampe cassée peuvent causer blessures et ou incendie en s éparpillant 4 Se protéger les yeux pour remplacer la lampe 5 Utiliser des appareils de protection appropriés gants protection des yeux pour manier des lampes en...

Page 11: ...gunas lámparas HID Philips y Osram Tome nota del tipo de lámpara MSR400 MSR575HR etc antes de reemplazarla Instalación de otro tipo de lámpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalación Vea las instrucciones detalladas en este manual 3 Reemplaze los fusibles solamente con los del mismo tipo y especif...

Page 12: ...s a la piel e inflamación a los ojos Además las lámparas de arco operan a alta presión y muy alta temperatura Si la lámpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las partículas de la lámpara rota que se caen 4 Use protección para los ojos cuando vuelve a colocar una lámpara nueva 5 Use un equipo de seguridad apropiado guantes protección para los ojo...

Page 13: ...SAFETY NOTICE JAPANESE 02 9664 0010 0 20 October 2010 xiii ...

Page 14: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL xiv 20 October 2010 02 9664 0010 0 ...

Page 15: ...ck Diagram Without On Board IGBT Dimmer 10 VL1100 Incandescent Cable Routing Without On Board IGBT Dimmer 11 VL1100 Incandescent Block Diagram With On Board IGBT Dimmer 12 VL1100 Incandescent Cable Routing With On Board IGBT Dimmer 13 VL1100 Arc Source Luminaire 14 VL1100 Arc Block Diagram 14 VL1100 Arc Cable Routing 15 Chapter 2 Maintenance Testing Running Parameter Tests 18 Calibration Sequence ...

Page 16: ...al Lenses and Filters 57 Chapter 3 Illustrated Parts Breakdown Drawing Trees VL1100 Incandescent Luminaires 60 VL1100 Arc Luminaires 62 Top Assembly Included Items Kit 64 Included Items Kit continued 65 VL1100 Luminaire 66 Front Cover Assembly 69 Gel Frame Holder Assembly 70 COT Center of Travel Flag Assembly 71 VL1100 Main Control Board MCB Assembly 72 Head Assembly Head Assembly 73 Front Head As...

Page 17: ... AC Input Cable Assembly 124 LVS Chassis Ground Cable Assembly 125 Yoke to Head Ground Cable Assembly 126 Pan Tilt Control Cable Assembly 127 Ballast Control Link Cable Assembly 128 Data I O Link Cable Assembly 129 LVS DC Output Cable Assembly 130 Incandescent Power Input Cable Assembly 131 Incandescent Lamp Power Cable Assembly 132 Arc Power to Ignitor Cable Asembly 133 Ignitor to Lamp Socket Cab...

Page 18: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL xviii 20 October 2010 02 9664 0010 0 This page intentionally blank ...

Page 19: ...e Performing maintenance procedures contained in this manual may void the product warranty Refer to the Vari Lite Limited Warranty card included in the shipping package for this VARI LITE product WARNING It is not recommended to power any VARI LITE luminaire from a dimmer even in NONDIM mode Dimmer and non dim modules are not suitable sources of power because their output modifies the AC wave form...

Page 20: ...nt manuals as those manuals are revised Customer Service Our Goal At Vari Lite we are committed to providing you the highest quality in customer service Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Vari Lite customer Whether your needs are telephone troubleshooting assistance product training or technical service our full ti...

Page 21: ...02 9664 0010 0 20 October 2010 3 CHAPTER 1 Description This chapter provides an overview of luminaire features components and operations Features Component Descriptions Principles of Operation ...

Page 22: ...arked position Control by DMX512 protocol Model Specific Features Each individual configuration has the following specific features VL1100 TS Luminaire 20 9664 0001 02 Black 20 9664 0001 02 02 White 1000W Tungsten Halogen lamp source Four blade shutter framing system VL1100 TI Luminaire 20 9664 0001 03 Black 20 9664 0001 03 02 White 1000W Tungsten Halogen lamp source Beam size iris mechanism VL110...

Page 23: ...5V on board electronic IGBT dimmer Beam size iris mechanism VL1100 TSD230 Luminaire 20 9664 0001 32 Black 20 9664 0001 32 02 White 1000W Tungsten Halogen lamp source 230V on board electronic IGBT dimmer Four blade shutter framing system VL1100 TID230 Luminaire 20 9664 0001 33 Black 20 9664 0001 33 02 White 1000W Tungsten Halogen lamp source 230V on board electronic IGBT dimmer Beam size iris mecha...

Page 24: ...hanisms Provides frame for optional silks frosts color Lamp Power Yoke Leg Power Accessory Frame Holder Backcap Assembly Provides access to lamp for replacement and provides controls for Beam Adjust Screws Menu Display Controls Accessory Frame Holder Accessory Frame Gel Silk Latch correction or top hats internal status information beam adjustment Up Increase Down Decrease LCD Display Press to sele...

Page 25: ...nses crossfading CYM system and diffusion Edge Zoom Dimmer Bulkhead Provides beam sizing capabilities Beam Size Iris Assembly optional Backcap Assembly Provides access to lamp for replacement and provides controls for beam adjustment Arc Gobo Bulkhead Provides six position rotatable indexable gobo wheel for projecting images Rear Head Assembly Six position rotating gobo wheel with five rotatable F...

Page 26: ...are located in the luminaire yoke assembly Note Head assembly not shown for clarity Main Controller PCB Luminaire control circuit board Tilt Mechanism Yoke Arm Cover Display Side Yoke Arm Cover Power Supply Side 150W Power Supply Supplies power to electronic and motor Ignitor PCB Ignites lamp in arc models components Pan Mechanism Internal Dimmer Powers lamp in some models or ...

Page 27: ...immer Model An on board IGBT dimmer is included with VL1100 incandescent dimmer models The dimmer heatsink is visible on the power side yoke leg as shown in this illustration Lamp Connector CPC type connector for connecting Lamp Power Input cable from luminaire Ballast Unit Provides power for arc lamp source Truss Hook Mount Used to attach a truss hook Safety Cable Tab Used to attach safety cable ...

Page 28: ...T 26 4 PAN EOT SENSOR TILT COT SENSOR CHASSIS GND STUD FAN FAN 24 2 2040 SHUTTERS 2042 WITHOUT 1850 1850 NEUTRIK POWERCON AC LINE IN 2015 TERM BLOCK AC GND 16 1 2015 YOKE GND STUDS AC GND 22x4 2016 AC GND 16 1 2017 2040 2050 2020 2050 24V DMX PCB J7 J6 J4 J4 J8 J1 J5 J1 J3 AC IN J1 J1 J2 J2 YOKE TO HEAD GND 22x4 2019 1 2 J1 J2 HEAD GND STUDS HEAD TO BACK CAP BRAID 2018 2 1 BACK CAP GND STUD 1000W ...

Page 29: ... SENSORS 2050 8 MOTORS 2040 FAN 2 GOBO SENSE FAN 2040 or 2042 PAN 2020 USER PROVIDED CONNECTOR FOR LAMP PWR INPUT FROM DIMMER TERM BLOCK PIGTAIL STRAIN RELIEF PAN EOT SENSOR PAN EOT 2001 TILT COT SENSOR TILT COT 2002 TILT COT 2002 TILT COT 2002 DIMMER GND AC GND 2016 YOKE HEAD GND 2019 LAMP SOCKET AMP SERIES 30 5 5 4 GND STUD GND STUD GND STUD LAMP PWR 2031 NEUTRIK POWERCON AC LINE IN 2015 XLR M D...

Page 30: ...SPLAY8 DATA 22 5 2022 PAN EOT 26 4 TILT COT 26 4 PAN EOT SENSOR TILT COT SENSOR CHASSIS GND STUD FAN FAN 24 2 2040 SHUTTERS 2042 WITHOUT 1850 1850 NEUTRIK POWERCON AC LINE IN 2015 TERM BLOCK AC GND 16 1 2015 YOKE GND STUDS AC GND 22x4 2016 AC GND 16 1 2017 2040 2050 2020 2050 24V DMX PCB J7 J6 J4 J4 J8 J1 J5 J1 J3 AC IN J1 J1 J2 J2 YOKE TO HEAD GND 22x4 2019 1 2 J1 J2 HEAD GND STUDS HEAD TO BACK C...

Page 31: ...2020 TILT 2020 20 40 50 10 MOTORS 2 SENSORS 2050 8 MOTORS 2040 FAN 2 GOBO SENSE FAN 2040 or 2042 PAN 2020 PAN EOT SENSOR PAN EOT 2001 TILT COT SENSOR TILT COT 2002 TILT COT 2002 TILT COT 2002 AC GND 2016 YOKE HEAD GND 2019 LAMP SOCKET DIMMER 5 5 4 GND STUD GND STUD GND STUD LAMP PWR 2031 NEUTRIK POWERCON AC LINE IN 2015 XLR M DMX INPUT XLR F DMX THRU 5 DMX PCB TERM BLOCK GND STUD 1 LAMP PWR 2032 A...

Page 32: ...WHEEL GOBO INDEX DIFF MOTOR M12 24 4 M14 26 4 1A SHUTTER FRAME 1B SHUTTER FRAME 2A SHUTTER FRAME 2B SHUTTER FRAME 3A SHUTTER FRAME 3B SHUTTER FRAME 4A SHUTTER FRAME 4B SHUTTER FRAME M5 24 4 M13 26 4 M15 26 4 DOWN UP MENU ENTER DISPLAY8 IGNITOR PCB ASSY LAMP HV 16 2HV 2036 DATA 22 5 2022 HIGH CURRENT CONTACTS PAN EOT 26 4 TILT COT 26 4 PAN EOT SENSOR TILT COT SENSOR CHASSIS GND STUD FAN FAN 24 2 20...

Page 33: ...40 or 2042 PAN 2020 TERM BLOCK PIGTAIL STRAIN RELIEF PAN EOT SENSOR PAN EOT 2001 TILT COT SENSOR TILT COT 2002 TILT COT 2002 TILT COT 2002 AC GND 2016 YOKE HEAD GND 2019 LAMP SOCKET IGN PCB 5 5 4 GND STUD GND STUD GND STUD LAMP PWR 2035 NEUTRIK POWERCON AC LINE IN 2015 XLR M DMX INPUT XLR F DMX THRU 5 DMX PCB TERM BLOCK GND STUD 1 GND STUD 2 LAMP HV 2036 AC GND 2016 GND STUD LVS GND 2017 GND STUD ...

Page 34: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 16 20 October 2010 02 9664 0010 0 Notes ...

Page 35: ...ce This chapter contains test service and standard maintenance procedures Testing Maintenance Procedures WARNING All maintenance procedures are to be performed with power removed from the luminaire Never remove cover or backcap while lamp is in operation ...

Page 36: ...Disable The Movement option has been added to the configuration menu This allows for pan tilt functions to be disabled so that the luminaire can be placed in any position for testing without movement occurring In order to regain full control of the luminaire Movement will need to be enabled after testing WARNING Backcap and adjustment knobs will be HOT during lamp operation Wear gloves and or use ...

Page 37: ... test RUN TEST Run Test in Progress Diffusn Diffusion Test RUN TEST Run Test in Progress Rot Gobo Rotating Gobo Test RUN TEST Run Test in Progress Edge RUN TEST Run Test in Progress Zoom RUN TEST Run Test in Progress Beam If Beam Size Iris Accessory RUN TEST Run Test in Progress Shutter If Shutter Accessory RUN TEST Run Test in Progress Rot Shut If Shutter Accessory RUN TEST Run Test in Progress L...

Page 38: ...sor Testing Mechanisms within the VL1100 luminaire that are equipped with a sensor have an optical sensor The VL1100 master control board MCB has labeled test points for reading DC voltages at each sensor Testing is best performed with a digital voltmeter for sensor readings or an oscilloscope for pan tilt encoder readings The values can be used to determine whether a circuit is opening correctly ...

Page 39: ...line When the start command is given this drops to 0v This can be measured at the MCB at the ballast connection The Out pin of the 5 pin connector should read 0v when the lamp is striking or On Con fig Lamp Power On When the douse command is given Config Lamp Power Off the reading should changed to 5v Likewise the standby circuit goes to standby when 5v is received on the standby line Equally if 5...

Page 40: ...LAMP 230 VAC 71 2554 0230 TS TI 1000 WATT INCANDESCENT LAMP 240 VAC 71 2554 0240 TS TI Tools 2 Phillips screwdriver cotton gloves CAUTION Wear cotton gloves or other covering while installing lamp Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life If touched use alcohol and cotton cloth to thoroughly clean glass portion of lamp To install inc...

Page 41: ...cap flip two bail clamps outward Figure 2 2 Step 5 Flip two base clamps outward away from socket Step 6 Grip lamp by base and firmly install in socket 10 32x2 3 8 PPSS Black Screws captive Backcap Rear Head CAUTION Do not touch lamp with bare fingers loosen each gradually Assembly Alignment Stud 2 Alignment Hole 2 Align when re installing CAUTION Holes and studs MUST be aligned when re installing ...

Page 42: ...et Step 8 Re install backcap ensuring that alignment studs and holes are aligned Figure 2 1 Step 9 Align lamp Refer to Align Lamp For Maximum Beam Irradiance on page 27 Lamp Bail Clamps Base Clamps Socket Flip bail clamps outward Flip base clamps outward Install lamp firmly pressing into place Close base clamps Close bail clamps 1 2 3 4 CAUTION Do not touch lamp with bare fingers ...

Page 43: ...ohol and cotton cloth to thoroughly clean glass portion of lamp To install arc lamp Step 1 Remove power from luminaire Step 2 At backcap gradually loosen two 10 32x2 3 8 PPSS black screws Figure 2 3 a few turns at a time until backcap is free Screws must be alternately loosened to prevent one side from locking up Figure 2 3 Removing Arc Backcap 10 32x2 3 8 PPSS Black Screws captive Backcap Rear He...

Page 44: ... in socket Figure 2 4 Figure 2 4 Installing Arc Lamp in Socket Step 4 Re install backcap ensuring that alignment studs and holes are aligned Figure 2 3 Step 5 Align lamp Refer to Align Lamp For Maximum Beam Irradiance on page 27 Lamp Socket Install lamp firmly pressing into place CAUTION Do not touch lamp with bare fingers ...

Page 45: ...ance of 10 to 20 feet Step 3 Using console or internal luminaire menu controls set zoom to zero and focus to a hard edge If installed be sure that beam size iris and shutters are open Step 4 Using three adjustment knobs adjust hot spot to center of beam Figure 2 5 Step 5 Check color uniformity as follows a Position one of the color stages at 30 of maximum Cyan or Magenta work best b Verify that be...

Page 46: ...t a standard 7 5 inch gel frame or top hat To remove and replace frame or top hat Step 1 Disconnect luminaire AC input cable from power source Step 2 At front lens press upward on accessory frame latch and turn to open Step 3 Remove frame top hat if any Figure 2 6 Step 4 Install frame top hat and close latch Figure 2 6 Installing a Frame or Top Hat Accessory Frame Head Assembly Latch Press Up and ...

Page 47: ... to release Figure 2 7 Step 3 Pull cover straight out until stopped by tether Step 4 Disconnect tether by removing 8 32x1 2 PFB screw and 8 32 Keps nut as shown Step 5 Remove cover Step 6 Replace front cover by doing steps 2 through 5 in reverse Ensure latches lock into place Figure 2 7 Front Cover Removal Replacement Front Cover Head Assembly Press in to Latch x2 Yoke not shown for clarity NOTE r...

Page 48: ...CAUTION The rear head assembly is heavy and will remain attached by lamp wires Place luminaire on tech bench before removing rear assembly Step 2 At side rails remove four 10 32x5 8 PPB screws and 10 split lock washers Figure 2 8 Side rail spacers will come loose also Step 3 Pull rear head assembly away from front head assembly Step 4 Re install by doing steps 2 and 3 in reverse Figure 2 8 Rear He...

Page 49: ...wheel until required gobo position is accessible at finger access cutout Figure 2 9 Step 4 Rotate gobo gear until open end of carrier is upward CAUTION Do not touch gobos with bare fingers Wear cotton gloves or other covering while replacing Clean with glass cleaner and soft cloth if required CAUTION Do not pull metal spring clip carrier back too far or it will not close properly Step 5 If applica...

Page 50: ...ith side marked This Edge In toward center of wheel and side marked Lamp Side toward lamp If not oriented properly gobo will break Be careful not to scratch gobo on side of carrier when installing Inside Edge ThisEdgeIn LampSide Lamp Side mirrored orient toward luminaire lamp black side Center of Wheel Gobo Positions Gobo Wheel Front View orient toward center of wheel Be careful not to pull metal ...

Page 51: ...me for both arc and incandescent versions Use the following procedure to re align the index timing belt in the event it slips or the gobo wheel is removed from the bulkhead This procedure assumes that the wheel has been removed from the bulkhead assembly If you are simply re aligning the belt Step 2 can be skipped To align index timing belt Step 1 At large gear align one of Index Timing Belt s clo...

Page 52: ... Step 3 Orient gobo wheel so that notch of gobo wheel gear aligns with small ridge found on index timing belt Step 4 Re check alignment of clock mark with groove of index gear Adjust as necessary until marks are perfectly aligned at both gears Figure 2 11 Aligning Second Clock Mark Index Timing Belt gray for clarity 4 40x1 4 PPZ screw Flat Black Washer Teflon Washer Wheel Position Gear Index Gear ...

Page 53: ...val on page 29 CAUTION The rear assembly is heavy and will remain attached by lamp wires Place luminaire on tech bench before removing rear assembly Step 3 At side rails remove four 10 32x5 8 PPB screws and 10 split lock washers Figure 2 12 Side rail spacers will come loose also Pull rear head assembly away from front head assembly Step 4 At gobo bulkhead disconnect all motor and sensor wiring Ste...

Page 54: ...October 2010 02 9664 0010 0 Gobo Wheel Bulkhead Replacement contin ued Figure 2 12 Gobo Bulkhead Assembly Replacement Gobo Bulkhead Front Assembly 10 32x3 8 PPB Screw 10 Split Lock Washers Incandescent model gobo NOTE bulkhead not shown Side Rail Spacer ...

Page 55: ...ing Position 6 gear until alignment mark is directly across from center gear alignment mark Lower center gear into place and verify alignment Step 3 Set Position 5 planet gear as follows a Rotate center gear clockwise until alignment mark is directly facing Position 5 b Lift edge of center gear slightly so that it will not turn while at same time rotating Position 5 gear until alignment mark is di...

Page 56: ...rs open 1 2 3 4 5 6 Alignment Mark 1 Start with center gear alignment mark facing Position 1 open 2 Rotate center gear clockwise until alignment mark is directly across from Position 6 Rotate Position 6 gear until marks align Align both marks 6 5 3 Align remaining gobo gears using the same method 4 Verify alignment of all marks and adjust as necessary ...

Page 57: ...ly is heavy and will remain attached by lamp wires Place luminaire on tech bench before removing rear assembly Step 2 Remove front cover rear head assembly and gobo wheel bulkhead Refer to Gobo Wheel Bulkhead Replacement on page 35 Step 3 Remove yoke leg cover side with menu display by removing four 6 32x3 8 PTB screws Figure 2 14 Figure 2 14 Removing Yoke Leg Cover to Access Controller PCB Yoke L...

Page 58: ...arm Step 7 At side rails remove four 10 32x3 8 PPB screws and 10 split lock washers and remove shutter assembly Figure 2 15 CAUTION Do not overtighten tie wraps when re installing Step 8 Replace shutter assembly by doing steps 2 through 7 in reverse Figure 2 15 Shutter Assembly Replacement Head Assembly Shutter Assembly 10 32x3 8 PPB Screws 10 Lock Washers Yoke not shown for clarity NOTE Gobo Whee...

Page 59: ...acement on page 39 Step 3 Place shutter assembly on work bench motor side down Remove four 6 32x1 4 PFS screws and remove cover plate Figure 2 16 Figure 2 16 Shutter Assembly Breakdown 6 32x1 4 PFS Screw Shutter Layer 1 Layer 2 Layer 3 Layer 4 Separator Spacer Cover Rack x8 6 32x1 4 PFS Screw Spacer Spacer Spacer Separator Stiff Separator Separator Stiff Separator Stiff Separator Separator Separat...

Page 60: ...ote The difference between the two types of shutter blades can be found by examining the main edge Coated Side A blades 12 9663 1323 are beveled and the Coated Side B blades 12 9663 1324 are not Figure 2 17 Shutter Assembly Layer Orientation Shutter Blade Rack Rack Layer 1 Layer 2 Layer 3 Layer 4 Align main edge of blade with small hole in shutter rack Install shutter blades with dark mirror coati...

Page 61: ...ring harness connections Step 4 At side rail remove four 8 32x1 2 PFB screws four 10 32X5 8 PPB screws and four 10 lock washers as indicated in Figure 2 18 Step 5 At front remove four 8 32 Keps nuts and remove assembly Note location of attached tether Step 6 Replace assembly by doing steps 2 through 5 in reverse Figure 2 18 Edge Zoom Color Bulkhead Replacement 10 32x5 8 PPB Screw 8 32 Keps Nut Sid...

Page 62: ...ce fan temp switch assembly Step 1 Disconnect luminaire AC input cable from power source Step 2 Remove edge dimmer color bulkhead Refer to Edge Zoom Color Bulkhead Replacement on page 43 Step 3 At fan remove four 6 32 x 3 8 PPSS black screws and 6 32 nylon insert hex nuts and remove fan temp switch assembly Figure 2 19 Step 4 Replace assembly by doing steps 2 and 3 in reverse Figure 2 19 Fan Temp ...

Page 63: ...bulkhead Refer to procedures Front Cover Removal on page 29 Rear Head Assembly Removal on page 30 and Gobo Wheel Bulkhead Replacement on page 35 Step 3 At beam size iris assembly disconnect motor connectors Figure 2 20 Step 4 At side rails remove four 10 32x3 8 PPB screws and 10 split lock washers and remove iris assembly Step 5 Replace iris assembly by doing steps 2 through 4 in reverse Figure 2 ...

Page 64: ... leg cover side without menu display by removing four 6 32x3 8 PTB screws as shown in Figure 2 21 Step 3 At ignitor PCB disconnect lamp connectors Step 4 Remove four 6 32x3 8 PPB screws and remove ignitor PCB Note Make sure and orient ignitor properly as shown in Figure 2 21 Step 5 Replace ignitor PCB by doing steps 2 through 4 in reverse Figure 2 21 Ignitor PCB Replacement 6 32x3 8 PTB Screws Ign...

Page 65: ... 23 Step 3 At power supply disconnect all connectors Step 4 Loosen two 4 40x1 2 PPZ screws and remove one 4 40x1 2 PPZ screw Remove power supply Step 5 Replace LVS Reconnect all cables as follows Figure 2 22 Low Voltage Supply LVS LVS 25 9663 2826 will connect to ACN and ACL as indicated Black Wire AC Line or ACL Green Yellow Wire Ground To Dimmer Module Red Wire 24VDC Dimmer to LVS Cable Assembly...

Page 66: ...ICE MANUAL 48 20 October 2010 02 9664 0010 0 Power Supply Replacement continued Figure 2 23 Power Supply Replacement 6 32x3 8 PTB Screws Yoke Leg Cover Head not shown for clarity NOTE 10 32x1 2 PPB Screw Crossmember Assembly Power Supply ...

Page 67: ...lay by removing four 6 32x3 8 PTB screws as shown in Figure 2 24 Step 3 Remove display overlay and plate by removing three 6 32x1 2 PPB screws Step 4 At controller PCB disconnect wiring at connectors marked a GOBO COLOR ZOOM EDGE DIMMER ROTATE b PAN TILT c POWER d COMM e SHUTTERS if applicable f BALLAST if applicable g DIMMER if applicable Step 5 At controller PCB remove four 6 32x3 8 PPB screws a...

Page 68: ...64 0010 0 Controller PCB Replacement continued Figure 2 24 Controller PCB Replacement Yoke Leg Cover 6 32x1 2 PPB Screw Display Plate Display Overlay Controller PCB 6 32x3 8 PPB Screw Head not shown for clarity NOTE 6 32x3 8 PTB Screw These items remove and install as one ...

Page 69: ...t luminaire AC input cable from power source Step 2 Remove yoke leg cover side with menu display by removing four 6 32x3 8 PTB screws Step 3 As shown in Figure 2 25 at tilt encoder PCB remove two 4 40x1 4 PPZ screws Step 4 Disconnect connectors at J1 and J2 Step 5 Remove encoder PCB Step 6 Replace encoder PCB by doing steps 2 through 5 in reverse Figure 2 25 Tilt Encoder PCB Replacement 4 40 Screw...

Page 70: ...M EDGE DIMMER ROTATE b PAN TILT c POWER d COMM e SHUTTERS if applicable f BALLAST if applicable g DIMMER if applicable Step 5 Remove four 6 32x3 8 PPB screws and remove controller PCB Step 6 At encoder PCB remove two 4 40x1 4 PPZ screws Step 7 Disconnect connectors at J1 and J2 and remove encoder PCB Step 8 At tilt motor assembly loosen four 6 32x1 PPB screws Slide assembly forward and remove belt...

Page 71: ...e 2 26 Tilt Motor Assembly Replacement Yoke Leg Cover 6 32x1 2 PPB Screw Controller PCB 6 32x3 8 PPB Screw 6 Flat Washer Tilt Motor Assembly Spring 6 32x1 PPB Screw Display Overlay Display Plate 6 32x3 8 PTB Screws Head not shown for clarity NOTE Nut Plate x2 These items remove and install as one ...

Page 72: ... screws on each side Figure 2 27 Step 3 Remove crossmember assembly from yoke by removing twelve 10 32x1 2 PPB screws Step 4 At crossmember assembly remove pan wire shield by removing four 4 40x3 8 PPZ screws Step 5 At pan motor assembly loosen four 6 32x1 PPB screws Slide assembly forward and remove belt from pulley Step 6 Remove four 6 32x1 PPB screws and 6 flat washers and remove pan motor asse...

Page 73: ...ontinued Figure 2 27 Pan Motor Assembly Replacement 6 32x3 8 Yoke Leg Cover PTB Screws Pan Motor Assembly Timing Belt Crossmember Assembly Pan Wire Shield 6 32x1 6 Flat Nut Plate 4 40x3 8 PPZ Screw Washer PPB Screw Spring 10 32x1 2 PPB Screw Head not shown for clarity NOTE ...

Page 74: ...nput PCB Step 1 Disconnect luminaire AC input cable from power source Step 2 At pan tube cover remove four 8 32x3 8 PFZ screws and remove cover Figure 2 28 Step 3 Remove four 4x3 8 HiLo screws Step 4 Disconnect DMX input PCB wiring and remove PCB Step 5 Replace DMX input PCB by doing steps 2 through 4 in reverse Figure 2 28 DMX Input PCB Replacement 4x3 8 HiLo Screw 8 32x3 8 PFZ Screw Pan Tube Cov...

Page 75: ...G Remove power from luminaire before performing maintenance The front lens color filters and gobos may require cleaning after extended use Isopropyl Alcohol should only be used with a soft lint free cloth to clean these components To access gobos refer to Rotating Gobo Replacement on page 31 ...

Page 76: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 58 20 October 2010 02 9664 0010 0 Notes ...

Page 77: ...ecific to certain models ABBREVIATION MODEL TI VL1100 Incandescent Luminaire w Beam Size Iris TS VL1100 Incandescent Luminaire w Shutter System AI VL1100 Arc Luminaire with Beam Size Iris AS VL1100 Arc Luminaire with Shutter System TSD115 VL1100 Incandescent with 115V Dimmer and Shutter System TID115 VL1100 Incandescent with 115V Dimmer and Beam Size Iris TSD230 VL1100 Incandescent with 230V Dimme...

Page 78: ...1200 TS TI TSD TID Rev A Shutter 6 Rollers Assembly 21 9663 1350 Rev D Beam Size Iris Assembly 21 9663 1400 Rev E Inner Crossmember Assembly 21 9664 1812 Rev A Pan Motor Assembly 21 9665 9815 Rev A Pan Tube Assembly 21 9664 1819 01 TS TI Rev C Pan EOT Cable Assembly 25 9663 2001 Rev A Rear Head Assembly 21 9664 1002 01 Rev A TS TI continued next page Edge Barrel Assembly 21 9663 1710 Rev C Gobo Wh...

Page 79: ...Motor Assembly 21 9665 8816 Rev B LVS Chassis Ground Cable Assembly 25 9663 2817 Rev B Tilt COT Cable Assembly 25 9663 2002 Rev A LVS DC Output Cable Assembly 25 9663 2824 Rev A Pan Tilt Control Cable Assembly 25 9664 2020 Rev A continued from previous page AC Line Input Cable Assembly 25 9663 2015 01 Rev C Incandescent LVS AC Input Cable Assembly 25 9663 2816 01 Rev B Data I O Link Cable Assembly...

Page 80: ...embly 21 9663 1400 Rev E Inner Crossmember Assembly 21 9664 1812 Rev A Pan Motor Assembly 21 9665 9815 Rev A Pan Tube Assembly 21 9664 1819 11 AS AI Rev C Pan EOT Cable Assembly 25 9663 2001 Rev A Yoke to Head Ground Cable Assembly 25 9663 2019 Rev B Rear Head Assembly 21 9664 1002 11 Rev A AS AI continued next page Edge Barrel Assembly 21 9663 1710 Rev C Gobo Wheel Assembly 21 9665 1201 Rev A Tem...

Page 81: ...816 Rev B Tilt COT Cable Assembly 25 9663 2002 Rev A LVS DC Output Cable Assembly 25 9663 2824 Rev A Pan Tilt Control Cable Assembly 25 9664 2020 Rev A continued from previous page AC Line Input Cable Assembly 25 9663 2015 01 Rev C Arc LVS AC Input Cable Assembly 25 9663 2816 11 Rev B Data I O Link Cable Assembly 25 9663 2022 Rev B Arc Power Input Pigtail Cable Assembly 25 9663 2021 Rev A Abbrevia...

Page 82: ...el See User s Manual Product Specifications or contact Vari Lite Customer Service for available lamp types for each model No Item Qty UM Description 1 02 8001 0001 1 EA PRODUCT SUPPORT SHEET VARI LITE CUSTOMER SERVICE 2 02 8001 0002 1 EA VARI LITE QUALITY ASSURANCE CERTIFICATE 3 02 8052 0001 1 EA CARD LIMITED WARRANTY 4 02 8700 0001 1 EA CARD PRODUCT REGISTRATION 5 02 9664 0002 1 EA UNPACK QUICK S...

Page 83: ...WN 3 02 9664 0010 0 20 October 2010 65 Included Items Kit continued Figure 3 5 Included Items 8 5 4 1 2 3 7 10 Arc Models Only Arc Ballast Arc Models Only VL1100 Luminaire page 66 11 Arc Models Only Lamp per customer order 6 9 ...

Page 84: ...21 9663 1845 1 EA ASSY COT FLAG 8 21 9663 1901 1 EA ASSY ARC BALLAST AI AS ONLY 9 21 9664 1000 02 1 EA HEAD ASSEMBLY INCANDESCENT SHUTTER TS TSD ONLY 21 9664 1000 03 1 EA HEAD ASSEMBLY INCANDESCENT IRIS TI TID ONLY 21 9664 1000 12 1 EA HEAD ASSEMBLY ARC SHUTTER AS ONLY 21 9664 1000 13 1 EA HEAD ASSEMBLY ARC IRIS AI ONLY 10 21 9664 1811 01 1 EA ASSY CROSSMEMBER INCANDESCENT TI TS ONLY 21 9664 1811 ...

Page 85: ...UDED ITEMS KIT TID115 ONLY NOT SHOWN 28 9664 0001 32 1 EA INCLUDED ITEMS KIT TSD230 ONLY NOT SHOWN 28 9664 0001 33 1 EA INCLUDED ITEMS KIT TID230 ONLY NOT SHOWN 14 53 2019 0004 4 EA NUT 3 8 16 X 7 32 THK HEX JAM 15 53 6517 0001 3 EA SCREW 10 32 X 3 8 PPB TYPE F 16 53 6523 0013 8 EA SCREW 6 32 X 3 8 PTB 17 53 6543 0001 4 EA SCREW 6 32 X 3 8 PPB 18 53 6614 0001 3 EA SCREW 6 32 X 5 8 PPB 19 53 6627 0...

Page 86: ...00 Luminaire continued Figure 3 6 VL1100 Luminaire IGBT Dimmer 8 AI AS only TSD TID 9 Models Only 10 11 12 13 6 TSD TID Models Only TI TS AI AS Models Only 6 5 4 3 2 1 23 16 x8 20 x4 22 x2 14 x4 21 x3 15 x3 19 x12 17 x 4 24 x4 18 x3 7 NOTE Items 3 and 4 will remove and install together ...

Page 87: ...A Refer to Figure 3 7 Figure 3 7 Front Cover Assembly No Item Qty UM Description 1 10 9663 2020 1 EA COVER FRONT VL1100 2 21 9664 1028 1 EA ASSY GEL FRAME HOLDER 3 53 2004 0002 4 EA NUT 8 32 KEPS ZINC PLATE 4 53 6545 0007 3 EA SCREW 8 32 X 3 8 PFB 5 53 6552 0002 1 EA SCREW 8 32 X 1 2 PFB 1 2 4 x3 3 x4 5 ...

Page 88: ...64 1028 Rev A Refer to Figure 3 8 Figure 3 8 Gel Frame Holder Assembly No Item Qty UM Description 1 10 9663 1027 1 EA HOLDER GEL FRAME 2 10 9663 1031 1 EA LATCH GEL FRAME 3 55 6568 0026 1 EA SPRING CPRSN 180 OD 810 LG 026 WIRE DIA SS 4 55 6738 0003 06 FT TUBING SILICONE RUBBER 1 8 ID X 1 4 OD TRANSLUCENT 2 4 3 1 ...

Page 89: ...OT Center of Travel Flag Assembly 21 9663 1845 Rev 0 Refer to Figure 3 9 Figure 3 9 COT Flag Assembly No Item Qty UM Description 1 10 9663 1824 1 EA SPACER TILT TUBE 2 10 9663 1826 1 EA FLAG CENTER OF TRAVEL TILT 3 53 6602 0001 3 EA SCREW 4 40 X 1 4 PPZ TYPE F 1 2 3 ...

Page 90: ...1736 1 EA CLAMP PAN TILT DRIVERS 4 53 2200 0004 2 EA NUT 4 40 KEPS SS 5 53 2200 0006 9 EA NUT 6 32 KEPS SS 6 53 6404 0003 2 EA SCREW 4 40 X 1 00 PPZ 7 53 6616 0001 9 EA SCREW 6 32 X 3 4 PPZ 8 55 3301 0006 9 EA WASHER 6 FLAT SS 1 see Label Detail 2 3 6 x2 4 x2 5 x9 7 x9 8 x9 WARNING VL1100 MODELS ONLY Label Detail 1 2 see Heatsink Detail Heatsink Detail Apply thin coat of heatsink compound on all i...

Page 91: ...AI AS ONLY 2 21 9664 1001 02 1 EA ASSY FRONT HEAD INCANDESCENT WITH SHUTTER TS ONLY 21 9664 1001 03 1 EA ASSY FRONT HEAD INCANDESCENT WITH IRIS TI ONLY 21 9664 1001 12 1 EA ASSY FRONT HEAD ARC WITH SHUTTER AS ONLY 21 9664 1001 13 1 EA ASSY FRONT HEAD ARC WITH IRIS AI ONLY 3 21 9664 1002 01 1 EA ASSY REAR HEAD INCANDESCENT TI TS ONLY 21 9664 1002 11 1 EA ASSY REAR HEAD ARC AI AS ONLY 4 53 6627 0001...

Page 92: ... 9664 1033 1 EA ASSY SIDE RAIL PULLEY 4 21 9664 1034 1 EA ASSY SIDE RAIL SENSOR 5 21 9664 1200 1 EA ASSY GOBO BULKHEAD INCANDESCENT TI TS ONLY 21 9664 1600 1 EA ASSY GOBO DIMMER BULKHEAD ARC AI AI ONLY 6 21 9663 1350 1 EA ASSY SHUTTER 6 ROLLERS TS AS ONLY 7 21 9663 1400 1 EA ASSY IRIS TI AI ONLY 8 53 6552 0002 4 EA SCREW 8 32 X 1 2 PFB 9 53 2004 0002 4 EA NUT 8 32 KEPS ZINC PLATE 10 53 6627 0001 1...

Page 93: ...ber 2010 75 Front Head Assembly continued Figure 3 12 Front Head Assembly 4 6 2 3 5 5 11 x4 12 x4 10 x4 11 x4 10 x4 10 x4 Either A B C or D 9 x4 8 x4 1 10 x4 12 x4 A Models w Shutter B Models w Iris 10 x4 11 x4 7 C Incandescent Models D Arc Models 11 x3 ...

Page 94: ... 11 21 9663 1770 1 EA ASSY LENS 7 12 21 9663 1780 1 EA ASSY LENS 8 13 23 9663 2009 1 EA ASSY FAN 14 44 9663 1766 1 EA MOTOR 17 1 24 SHAFT 11 8MH 5 5 OHM 15 53 2003 0001 2 EA NUT 4 40 KEP ZINC PLATED 16 53 2202 0006 4 EA NUT 6 32 HEX SS NYLON INSERT 17 53 5506 0750 6 EA SCREW 6 32 X 3 4 PPSS 18 55 5559 0250 2 EA SCREW 6 32 X 1 4 SET CONE added 08 28 03 19 53 5604 0437 2 EA SCREW 4 40 X 7 16 LG PPSS...

Page 95: ...9664 0010 0 20 October 2010 77 Edge Control Dimmer Color Assembly con tinued Figure 3 13 Edge Control Dimmer Color Assembly 1 2 x3 3 x6 4 5 6 7 8 9 10 11 12 13 14 15 x2 16 x4 17 x6 19 20 x3 21 x2 22 x2 23 24 x2 25 x3 26 x3 20 x4 18 x2 ...

Page 96: ... 1512 1 EA DRIVE RING LOCATOR MACHINED 13 10 9663 1514 3 EA COLOR SPACER 2 14 10 9663 1515 1 EA DIFFUSER SPACER 1 15 10 9663 1516 1 EA DIFFUSER SPACER 2 16 10 9663 1518 4 EA COLOR MOTOR MOUNT CLIP 17 10 9663 1521 1 EA COLOR COVER PLATE LINER SHEET 18 10 9663 1522 1 EA DIFFUSER COVER PLATE LINER SHEET 19 10 9663 1532 3 EA RING SPACER 20 10 9663 1755 3 EA ROLLER BARREL 21 10 9663 1767 1 EA ZOOM TEFL...

Page 97: ... 2200 0004 8 EA NUT 4 40 KEPS SS 32 53 5636 0375 3 EA SCREW 6 32 X 3 8 PFSS BLACK 33 53 6556 0001 8 EA SCREW 4 40 X 3 4 LG PPZ 34 55 6588 0003 3 EA SPACER 1 4 RND 6 THRU 1 8 LG 140 ID ZINC PLT BRS 35 10 9663 1537 1 EA DRIVE RING LOCATOR BEARING No Item Qty UM Description ...

Page 98: ...October 2010 02 9664 0010 0 Color Changer Assembly continued Figure 3 14 Color Changer Assembly 25 x2 5 9 7 12 14 15 24 17 18 20 x3 21 22 29 28 x2 26 x2 7 11 13 31 x8 33 x8 34 x3 16 x4 23 x4 32 x4 11 11 5 6 8 5 13 5 13 27 x2 30 x4 4 1 2 3 19 19 35 10 19 ...

Page 99: ... LENS EDGE SYSTEM 4 10 9663 1737 1 EA EDGE LIGHT BAFFLE 5 21 9663 1722 1 EA ASSY EDGE MOTOR 6 42 9663 1728 1 EA LENS 1 7 42 9663 1731 1 EA LENS 4 8 42 9663 1732 1 EA LENS 5 9 42 9663 1736 1 EA ASSY LENS 2 3 10 53 2202 0006 4 EA NUT 6 32 HEX SS NYLON INSERT 11 53 6558 0001 4 EA SCREW 6 32 X 3 8 PPZ 12 53 6558 0003 4 EA SCREW 6 32 X 3 8 PPZ PLASTIC THREAD ROLLING 13 55 2123 0012 1 EA WASHER WAVE SPR...

Page 100: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 82 20 October 2010 02 9664 0010 0 Barrel Assembly continued Figure 3 15 Edge Barrel Assembly 1 x2 2 4 5 6 8 7 9 10 x4 12 x2 13 15 3 x2 11 x4 14 12 12 ...

Page 101: ...Refer to Figure 3 16 Figure 3 16 Lens 8 Assembly No Item Qty UM Description 1 10 9663 1782 1 EA RING RETAINING FRONT LENS 2 10 9663 1781 1 EA BULKHEAD FRONT LENS 8 ASSY 3 42 9663 1735 1 EA LENS 8 4 53 2202 0004 6 EA NUT 4 40 HEX SS NYLON INSERT 5 53 6559 0001 6 EA SCREW 4 40 X 1 4 PFZ 1 2 3 4 x6 5 x6 ...

Page 102: ...Rail Assembly No Item Qty UM Description 1 10 9663 1026 1 EA LATCH SPRING 2 12 9663 2025 1 EA RAIL SIDE MACHINED LONG TILT TUBE 3 53 2002 0004 1 EA NUT 6 32 ACORN THREAD LOCKING SS 4 53 5636 0500 1 EA SCREW 6 32 X 1 2 PFSS BLACK 5 53 6530 0009 2 EA RIVET 1 8 OD POP 126 187GL STL BODY STL MNDRL DOME 6 55 2178 0002 1 EA CABLE ANCHOR MOUNT 10 SCREW MOUNTING 5 x2 1 6 3 4 2 ...

Page 103: ...ly No Item Qty UM Description 1 10 9663 1026 1 EA LATCH SPRING 2 12 9663 2029 1 EA RAIL SIDE MACHINED SHORT TILT TUBE 3 53 2002 0004 1 EA NUT 6 32 ACORN THREAD LOCKING SS 4 53 5636 0625 1 EA SCREW 6 32 X 5 8 PFSS BLACK 5 53 6530 0009 2 EA RIVET 1 8 OD POP 126 187GL STL BODY STL MNDRL DOME 6 55 6623 0004 1 EA WASHER 10 FLAT SS 0 203ID 0 625OD 0 050THK 5 x2 1 3 4 2 6 ...

Page 104: ...NSOR INCANDESCENT MODELS 12 24 9663 3230 1 EA PCB ASSY WHEEL SENSOR 13 24 9663 3231 1 EA PCB ASSY INDEX SENSOR 14 44 9663 1202 2 EA MOTOR 17 2 42 SHAFT 11 8MH 5 5 OHM 15 53 2003 0001 2 EA NUT 4 40 KEP ZINC PLATED 16 53 2200 0004 1 EA NUT 4 40 KEPS SS 17 53 5560 0250 4 EA SCREW SET 8 32 X 1 4 L 18 53 6524 0002 4 EA SCREW 6 32 X 5 16 PPB 19 53 6530 0022 2 EA RIVET 1 8 CSK 0 25 GRP 20 53 6530 0023 1 ...

Page 105: ...EA WASHER 6 LOCK INTERNAL TOOTH 34 55 6568 0061 2 EA SPRING EXTENSION 0 250 OD 2 00 LONG 35 55 6621 0001 1 EA WASHER 4 FLAT ZINC 36 55 6677 0039 2 EA WASHER FLAT 0 438 OD 0 219 ID 0 04 THK 37 55 6677 0040 4 EA WASHER FLAT 0 624 OD 0 145 ID 0 03 THK 38 55 6706 0001 1 EA GROMMET 9 32 ID 9 16 OD 1 4T SI 39 55 6818 0002 1 EA STANDOFF 45 DEGREE NYLOCK KURLY LOK No Item Qty UM Description ...

Page 106: ... Gobo Wheel Assy continued Figure 3 19 Incandescent Gobo Wheel Assembly 14 x2 39 Set pulleys to dimensions shown 0 125 0 475 18 x4 24 x2 15 x2 10 1 28 29 20 32 35 8 9 23 31 21 16 11 12 26 x3 13 5 x2 3 33 22 4 7 x2 30 x2 37 x2 25 x4 19 x2 38 2 17 x4 See Detail A Detail A 27 x2 37 x2 6 x2 36 x2 ...

Page 107: ... ASSY FAN TI TS ONLY 40 7140 0001 1 EA BLOWER CENTRIFUGAL 24VDC 9CFM 3 X 3 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 2 52 6523 0004 1 EA CONN HOUSING 4POS PLUG SHROUDED WIRE TO WIRE 3 52 8347 0001 2 EA CONTACT 24 30AWG MALE CRIMP 4 55 2198 0001 17 FT HEAT SHRINK 1 8 BLACK 5 63 2047 0001 1 EA THERMOSTAT 100 DEG C PCB MOUNT CLOSE ON RISE 6 73 3524 0002 2 5 FT WIRE 24AWG 300V 105C PVC RED UL1007 ...

Page 108: ...632 2 EA PLATE COVER SEAL LONG 13 10 9663 1633 2 EA PLATE COVER SEAL SHORT 14 10 9663 1635 1 EA SHAFT SUPPORT DIMMER 15 10 9663 2214 1 EA SHAFT ROTATING GOBO 16 21 9665 1201 1 EA ASSY GOBO WHEEL 17 22 9663 1232 1 EA FAB ASSY DIMMER GOBO BULKHEAD 18 22 9663 1629 1 EA GLASS DIMMER WHEEL 19 23 9663 1248 11 1 EA ELEC ASSY TEMPERATURE SENSOR ARC MODELS 20 24 9663 3230 1 EA PCB ASSY WHEEL SENSOR 21 24 9...

Page 109: ...1220 1 EA BELT GOBO DRIVE 42 55 2123 0003 2 EA WASHER WAVE SPRING 43 55 3301 0006 1 EA WASHER 6 FLAT SS 44 55 6506 0010 1 EA SPACER 0 250 OD X 0 140 ID X 0 375 LG ALUM 45 55 6506 0029 1 EA SPACER 9 32 RND 0 312 LG 0 253 THRU AL 46 55 6512 0001 2 EA WASHER 4 SPLIT LOCK 47 55 6538 0001 1 EA WASHER 6 LOCK INTERNAL TOOTH 48 55 6568 0061 2 EA SPRING EXTENSION 0 250 OD X 2 00 LONG 49 55 6621 0001 1 EA W...

Page 110: ...ontinued Figure 3 21 Arc Gobo Dimmer Bulkhead Assembly 21 35 x2 31 19 5 x2 35 24 28 23 53 38 x2 45 1 x2 26 x8 40 14 39 41 44 49 7 x2 42 x2 52 x2 10 x2 12 x2 30 x18 34 x7 4 11 x2 13 x2 18 16 33 43 27 x6 22 x3 54 37 x2 46 x2 50 x2 Detail A 36 x2 52 x2 6 x2 51 x2 See Detail A 3 9 28 x2 29 17 32 47 15 2 8 25 x2 ...

Page 111: ... 5 EA BEARING GOBO WHEEL BORE 4 10 9663 1247 1 EA TAB GOBO WHEEL SENSOR 5 10 9663 2203 5 EA GEAR PLANET CAST 6 10 9663 2204 1 EA WHEEL ROTATING GOBO 7 21 9665 1222 1 EA PULLEY ASSY GOBO WHEEL 8 41 6010 0001 5 EA GOBO ASSY E SIZE NOTE PATTERNS ARE SOLD SEPARATELY AND ARE NOT INCLUDED WITH THE FIXTURE 9 53 6534 0001 2 EA RIVET 3 32 OD 3 32 GRIP RANGE ALUM 10 53 6598 0312 3 EA SCREW 4 40 X 5 16 PFB 1...

Page 112: ... MANUAL 94 20 October 2010 02 9664 0010 0 Gobo Wheel Assembly continued Figure 3 22 Gobo Wheel Assembly 1 x5 8 x5 See Note Below Note Patterns are sold separately and are not included with the fixture 2 x10 5 x5 7 6 9 x2 4 3 x5 11 x3 10 x3 ...

Page 113: ... GOBO WHEEL 4 12 9665 2205 1 EA PULLEY GOBO WHEEL DRIVE 5 12 9665 2219 1 EA SUN GEAR MOLDED 6 54 1206 0060 1 EA RETAINING RING INTERNAL 36 5MM BORE 7 54 1259 0020 1 EA BEARING 25MM ID 37MM OD 7MM WD 8 54 1259 0021 1 EA BRG FLANGED 0 250 BORE 0 500 OD 9 54 1259 0022 1 EA BRG FLANGED 0 375 BORE 0 875 OD 4 9 6 3 7 5 1 2 8 Note Retaining Ring Item 6 must be completely captured underneath the tabs in S...

Page 114: ...SHUTTER 6 ROLLERS 14 12 9663 1323 2 EA BLADE SHUTTER COATED SIDE A 15 12 9663 1324 2 EA BLADE SHUTTER COATED SIDE B 25 9663 2040 1 EA CABLE ASSY BEAM SHAPER HARNESS NOT SHOWN 16 44 9663 1326 1 EA MOTOR 17 53 SHAFT 11 8MH 5 5 OHM 17 44 9663 1351 8 EA ASSY SHUTTER MOTOR changed 05 22 03 18 53 2200 0006 1 EA NUT 6 32 KEPS SS 19 53 2202 0004 4 EA NUT 4 40 HEX SS NYLON INSERT 20 53 2202 0006 2 EA NUT 6...

Page 115: ...ILLUSTRATED PARTS BREAKDOWN 3 02 9664 0010 0 20 October 2010 97 29 55 6621 0001 4 EA WASHER 4 FLAT ZINC 30 55 6697 0020 2 EA STANDOFF 3 16 RND 4 40 375 LG ZINC PLATED STEEL No Item Qty UM Description ...

Page 116: ...0 0 Shutter Assembly continued Figure 3 24 Shutter 6 Rollers Assembly 13 2 24 x2 1 16 1 15 14 14 15 22 x6 6 x6 23 x4 17 x8 4 x8 11 11 11 20 x2 8 29 x4 19 x4 9 17 x8 4B 1A 1B 2A 2B 3A 3B 4A 21 x4 5 26 27 30 x2 25 x2 18 3 x8 Shutter Motors 10 10 Detail A Detail A 10 10 7 12 28 x4 ...

Page 117: ...S MOTOR ARM 53 6659 0008 3 EA SCREW 2 56 X 3 16 PFZ 4 22 9663 1410 1 EA IRIS 67MM OD 5 44 9663 1326 1 EA MOTOR 17 53 SHAFT 11 8MH 5 5 OHM 6 53 5560 0250 1 EA SCREW 8 32 X 1 4 SET CONE POINT 7 53 6513 0042 3 EA SCREW M2 X 4 X 4MM LG PFB METRIC 8 53 6543 0003 2 EA SCREW 6 32 X 3 16 PPB 9 53 6605 0200 1 EA STUD 2 56 X 2 0 LG FULL THREAD STAINLESS STEEL 10 54 1217 0005 2 EA KWIK LINK 2 56 SPRING STEEL...

Page 118: ...I LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 100 20 October 2010 02 9664 0010 0 Beam Size Iris Assembly continued Figure 3 25 Beam Size Iris Assembly 1 2 3 4 5 7 x3 8 x2 9 10 x2 11 6 3 263 Detail A Detail A ...

Page 119: ...BACK CAP TS TI ONLY 21 9664 1127 11 1 EA ASSY BACK CAP AS AI ONLY 25 9663 2033 REF EA CABLE ASSY LAMP POWER INCANDESCENT TS TI ONLY NOT SHOWN 25 9663 2036 REF EA CABLE ASSY IGNITOR TO LAMP SOCKET AS AI ONLY NOT SHOWN 7 42 9663 7237 1 EA REFLECTOR 48 LUNE TS TI ONLY 42 9663 7118 1 EA REFLECTOR 8 10 14 DEGREE LUNES FACETED AS AI ONLY 8 53 2002 0001 3 EA NUT 6 32 KEP ZINC PLATED 9 53 6522 0005 4 EA S...

Page 120: ...ued Figure 3 26 Rear Head Assembly 1 x3 2 3 x2 4 5 7 8 x3 12 9 x4 11 x3 14 10 x4 13 6 Alignment Reference Point 10 x4 Reflector Orientation Note When installing reflector align dimple in reflector flange item 7 with reflector mount item 2 as shown for all models Bulkhead assembly item 5 removed for clarity ...

Page 121: ... BACKCAP MACHINED 5 10 9678 0645 3 EA KNOB LAMP ADJUST MOLDED 6 53 2030 0001 3 EA NUT ACORN 10 32 THD 3 8 W BLK ZINC 7 53 5711 2500 2 EA SCREW 10 32 X 2 1 2 PTZ BLACK 8 53 6539 0011 3 EA SCREW 10 32 X 2 1 4 PFBSS UNF 2A 9 55 6546 0004 3 EA WASHER TEFLON 201 ID 438 OD X 04 THK 10 53 6575 0001 2 EA SCREW 8 32 X 1 0 PPZ 11 53 6575 0005 2 EA SCREW 8 32 X 1 1 2 PPZ TS TI ONLY 12 55 6568 0059 3 EA SPRIN...

Page 122: ...4 20 October 2010 02 9664 0010 0 Back Cap Assembly continued Figure 3 27 Back Cap Assembly 1 x2 TS TI ONLY 3 2 x2 TS TI ONLY 4 11 x2 TS TI ONLY 7 x2 8 x3 10 x2 13 TS TI ONLY 6 x3 9 x3 14 5 x3 TS TI ONLY Incandescent Models AS AI ONLY Arc Models 12 x3 ...

Page 123: ...E ASSY TILT COT NOT SHOWN 25 9663 2026 1 EA CABLE ASSY DIMMER TO CNTRLR NOT SHOWN TSD TID ONLY 25 9663 2037 1 EA CABLE ASSY DIMMER TO LAMP SCKT NOT SHOWN TSD TID ONLY 25 9663 2817 1 EA CABLE ASSY LVS CHASSIS GROUND NOT SHOWN TS TI ONLY 25 9663 2824 1 EA CABLE ASSY LVS DC 24VDC OUTPUT NOT SHOWN 25 9663 2826 1 EA CABLE ASSY DIMMER TO LVS NOT SHOWN TSD TID ONLY 25 9664 2020 1 EA CABLE ASSY PAN MOTOR ...

Page 124: ... 22 55 6568 0056 1 EA SPRING CPRSN 600 OD 625 LG 080 WIRE DIA MUSIC WIRE 23 55 6597 0003 4 EA CLIP CABLE SELF RETAINING 1 8 THK PANEL 24 67 4006 0006 1 EA CLAMP CABLE EMI SUP FERRITE 0 52 0 61 LG 25 69 3173 0115 1 EA DIMMER 1200W 115V REV PHASE CNTRL TSD TID 115V ONLY 69 3173 0240 1 EA DIMMER 1200W 240V REV PHASE CNTRL TSD TID 230V ONLY 26 69 3177 0151 1 EA POWER SUPPLY 150W 24V 6 3A No Item Qty U...

Page 125: ...ober 2010 107 Yoke Legs Assembly continued Figure 3 28 Yoke Legs Assembly 2 x2 3 x2 5 6 7 8 9 x2 13 x3 10 x2 11 x4 14 x4 17 x7 18 x2 20 x4 23 x4 22 26 11 x4 11 x6 15 x2 AS AI only 16 x4 AS AI only 21 x3 19 x3 24 AS AI only 12 x4 DIM Only 25 DIM Only 4 1 ...

Page 126: ...3 1810 1 EA PULLEY DRIVING PAN TILT 10 9663 8820 1 EA CODE WHEEL 53 5561 0250 2 EA SCREW 6 40 X 1 4 SET CONE POINT 3 24 9661 7629 1 EA PCB ASSY PAN TILT ENCODER 4 44 9678 0680 1 EA MOTOR 3 PHASE SZ 23 HIGH TORQUE 5 53 2001 0001 4 EA NUT 8 32 KEPS SS 6 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 7 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 8 55 6579 0015 4 EA GROMMET 3 8 HOLE 226 ID 125 THK VERSA DAMP 9 55 ...

Page 127: ...ulley height as shown above The dimension is from bottom of code wheel to the top of the motor mount Step 5 Apply Loctite 242 to pulley set screws Insure set screws are aligned and tightened on flat sides of motor shaft Pulley Height Detail Installation Note Vari Lite recommends that this assembly be replaced as a complete assembly Although you can replace only the motor the pulley Item 2 is bonde...

Page 128: ...A ASSY PAN TUBE AS AI ONLY 21 9664 1819 21 1 EA ASSY PAN TUBE TSD TID ONLY 12 21 9665 9815 1 EA ASSY PAN MOTOR 13 24 9663 1230 1 EA PCB ASSY WHEEL SENSOR 25 9663 2001 1 EA CABLE ASSY PAN EOT NOT SHOWN 14 53 2020 0001 1 EA NUT 1 4 20 HEX STL ZINC PLTD 15 53 5509 1375 1 EA SCREW 8 32 X 3 8 PPZ TYPE F 16 53 6505 0009 1 EA BOLT 1 4 20 X 2 1 2 HX HD CAP ZINC 17 53 6552 0002 6 EA SCREW 8 32 UNC X 1 2 PF...

Page 129: ...re 3 30 Crossmember Assembly 27 55 6799 0001 1 EA SHIM 1 375 ID 1 875 OD 0 010 THK 28 55 6799 0002 1 EA SHIM 1 375 ID 1 875 OD 0 005 THK No Item Qty UM Description 16 15 14 21 1 2 9 32 13 23 x2 17 x6 8 11 4 18 x4 25 x3 7 22 21 27 28 19 x14 10 26 5 21 3 x2 24 x4 20 x4 12 ...

Page 130: ... Crossmember Inner Assembly No Item Qty UM Description 1 10 9663 2805 1 EA CROSSMEMBER INNER 2 10 9678 0886 1 EA SPACER PAN BEARING 235 THK 3 53 2019 0001 2 EA NUT 3 8 16 HEX 4 53 6505 0022 2 EA BOLT 3 8 16 X 3 4 LG CARRIAGE GRD5 ZINC PLT 5 53 6539 0001 2 EA WASHER 3 8 SPLIT LOCK 6 54 1255 0002 1 EA BEARING ASSY FLUSH MOUNT HOUSING LARGE 1 3 x2 4 x2 5 x2 6 2 ...

Page 131: ...897 1 EA SPACER PAN BEARING 2 21 9664 1843 1 EA ASSY CROSSMEMBER OUTER 3 53 2019 0001 2 EA NUT 3 8 16 HEX 4 53 6505 0022 1 EA BOLT 3 8 16 X 3 4 LG CARRIAGE GRD5 ZINC PLT 5 53 6505 0023 1 EA BOLT 3 8 16 X 1 1 4 LG CARRIAGE GRD5 ZINC PLT 6 53 6539 0001 2 EA WASHER 3 8 SPLIT LOCK 7 53 6569 0016 2 EA RIVET 5 32 OD LATCH 0 31 GRIP 8 54 1255 0001 1 EA BEARING ASSY BLACK FLUSH MOUNT HOUSING 2 4 5 1 3 x2 ...

Page 132: ... 10 9663 1810 1 EA PULLEY DRIVING PAN TILT 2b 10 9663 8820 1 EA CODE WHEEL 2c 53 5561 0250 2 EA SCREW 6 40 X 1 4 SET CONE POINT 3 24 9661 7629 1 EA PCB ASSY PAN TILT ENCODER 4 44 9663 0680 1 EA MOTOR 3 PHASE SZ 23 HIGH TORQUE 5 53 2001 0001 4 EA NUT 8 32 KEPS SS 6 53 6546 0001 4 EA SCREW 8 32 X 5 8 PPB 7 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 8 55 6579 0015 4 EA GROMMET 3 8 HOLE 0 250 ID VERSA 9 5...

Page 133: ...intact If you order a replacement motor Item 4 also order the pulley Item 2 Contact Vari Lite Customer Service for installation information 0 248 2 1 3 Step 1 Apply one drop of Loctite 603 to motor shaft Step 2 Install drive pulley on motor shaft using twisting motion to insure coverage of shaft with loctite Step 3 Do not allow Loctite to drip into motor bearing Step 4 Set pulley height as shown a...

Page 134: ...T SHOWN 6 25 9663 2030 1 EA CABLE ASSY STRAIN RELIEF TS TI ONLY 25 9663 2033 1 EA CABLE ASSY LAMP PWR INC TS TI ONLY NOT SHOWN 25 9663 2035 1 EA CABLE ASSY ARC PWR TO IGNITOR AS AI ONLY NOT SHOWN 7 52 8295 0002 2 EA TERMINAL STRIP 300V 12AWG 20A 2 POS AS AI ONLY 52 8295 0002 1 EA TERMINAL STRIP 300V 12AWG 20A 2 POS TS TI ONLY 8 52 8295 1002 1 EA SPACER TERMINAL STRIP 600V 2 POS AS AI TS TI ONLY 9 ...

Page 135: ...64 0010 0 20 October 2010 117 Pan Tube Assembly continued Figure 3 34 Pan Tube Assembly 2 4 A AS only 13 11 x2 8 14 x2 16 On Board IGBT Dimmer Models Only 10 x4 5 3 12 x4 7 18 A AS only 17 AS AI only 7 15 AS AI only 1 or 6 T TS only 9 x2 ...

Page 136: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 118 20 October 2010 02 9664 0010 0 Notes ...

Page 137: ...17 9 PLUG SHIELDED TWISTED WIRE CABLE JACKET MOLEX SL 4M 4 0 AC GND LAMP HI LAMP LO AC LINE DRAIN AC NEUT PWR LVL DATA GND NOT ON ORN GRN YEL VIO 6 8 9 7 5 3 4 1 2 RED BLK WHT WHT SHIELD BLK SHIELD WHT RED BLK GRN YEL VIO ORN DRAIN PWR LVL DATA GND NOT ON BLK WHT CHASSIS GND LAMP HI LAMP LO AC LINE AC NEUT 1 2 3 4 4 0 8 0 39 0 1 0 52 6274 2316 STRAIN RELIEF SKINTOP FLEX TY NOTE Cable assemblies ar...

Page 138: ... 9664 0010 0 Pan EOT Cable Assembly 25 9663 2001 Rev A Refer to Figure 3 36 Figure 3 36 Pan EOT Cable Assembly 3 2 1 WHT BLK 6 4 5 RED 1 BLK WHT RED 2 3 13 0 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 139: ... COT Cable Assembly 25 9663 2002 Rev A Refer to Figure 3 37 Figure 3 37 Tilt COT Cable Assembly 33 0 3 BLK RED WHT 2 1 5 BLK 2 1 RED 4 3 WHT 6 Indicates Pin 1 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 140: ... 02 9664 0010 0 AC Line Input Cable Assembly 25 9663 2015 01 Rev C Refer to Figure 3 38 Figure 3 38 AC Line Input Cable Assembly 5 0 IN N L AC GND GRN YEL NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 141: ... Cable Assembly 25 9663 2816 01 Rev B Refer to Figure 3 39 Figure 3 39 Incandescent LVS AC Input Cable Assembly 2 0 37 0 2 0 2 0 28 0 AC LINE AC NEUT AC GND AC GND AC NEUT AC LINE NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 142: ...AC Input Cable Assembly 25 9663 2816 11 Rev B Refer to Figure 3 40 Figure 3 40 Arc LVS AC Input Cable Assembly 2 0 2 0 2 0 37 0 28 0 AC LINE AC NEUT AC GND AC LINE AC NEUT AC GND NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 143: ... October 2010 125 LVS Chassis Ground Cable Assembly 25 9663 2817 Rev B Refer to Figure 3 41 Figure 3 41 LVS Chassis Ground Cable Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 144: ...r 2010 02 9664 0010 0 Yoke to Head Ground Cable Assembly 25 9663 2019 Rev B Refer to Figure 3 42 Figure 3 42 Yoke to Head Ground Cable Assembly 12 0 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 145: ...20 October 2010 127 Pan Tilt Control Cable Assembly 25 9664 2020 Rev A Refer to Figure 3 43 Figure 3 43 Pan Tilt Control Cable Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 146: ...efer to Figure 3 44 Figure 3 44 Ballast Control Link Cable Assembly DATA GND PIGTAIL DATA CONNECTOR GRN WHT BLK RED FROM ARC POWER INPUT NOT ON DRAIN PWR LVL TO MAIN CONTROL PCB J7 NOT ON GND PWR LVL GND 4 2 3 1 RED BLK WHT GRN NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 147: ... O Link Cable Assembly WHT GRN RED BLK N C CONTROLLER J1 PCB 4 5 MAIN 2 3 1 N C GRN BLK WHT RED J3 PCB DMX INPUT 5 4 3 2 1 GREEN WHITE 5 4 COM OUT COM OUT BLACK COLOR 3 2 1 PIN RED N C COM IN COM IN SIGNAL DMX REPLY REPLY BDCAST BDCAST SIGNAL NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 148: ...2824 Rev A Refer to Figure 3 46 Figure 3 46 LVS DC Output Cable Assembly RED G LVS DC OUTPUT TO GND 24V V1 BLK BLK RED 24V RED CONTROLLER TO VL1100 PCB J2 5 4 3 2 1 N C BLK BLK RED GND 24V 5V GND 18 0 2 0 2 0 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 149: ...Refer to Figure 3 47 Figure 3 47 Incandescent Power Input Cable Assembly 42 5 44 0 0 6 1 5 0 0 1 0 4 0 4 0 GRN YEL BLU 0 5 GND BRN 4 0 L N 52 6274 2316 STRAIN RELIEF SKINTOP FLEXTYPE PG13 BLK NOTE Cable assemblies are sold as complete assemblies only except as noted above Cable assemblies are shown for visual reference only ...

Page 150: ... 2033 Rev G Refer to Figure 3 48 Figure 3 48 Incandescent Power to Lamp Socket Cable Assembly BLU BRN 48 0 REF 24 0 72 0 DIMMER NEUT DIMMER LINE FROM LAMP POWER TERM BLOCK NEUT TO LAMP LINE SOCKET 3 50 1 25 69 0 21 0 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 151: ...Asembly 25 9663 2035 Rev C Refer to Figure 3 49 Figure 3 49 Arc Power to Ignitor Cable Assembly 4X VIO 4X ORN 4X VIO 4X ORN 36 0 32 0 2 0 FROM LAMP POWER TERM BLOCK TO IGNITOR INPUT NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 152: ...64 0010 0 Ignitor to Lamp Socket Cable Assembly 25 9663 2036 Rev H Refer to Figure 3 50 Figure 3 50 Ignitor to Lamp Socket Cable Assembly 34 0 1 5 21 0 29 0 21 0 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 153: ...ber 2010 135 Shutter Harness Cable Assembly 25 9663 2040 Rev F Refer to Figure 3 51 and Figure 3 52 Figure 3 51 Shutter Harness Cabe Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 154: ...E MANUAL 136 20 October 2010 02 9664 0010 0 Shutter Harness Cable Assembly continued Figure 3 52 Shutter Harness Cable Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 155: ...mbly 12 14 FAN 01 04 05 FAN 10 02 03 13 07 08 11 09 06 TS 1 13 MTR DIFF FAN MTR MTR MTR MTR MTR MTR ROT MTR LABEL SET FOR REF ONLY LINE 2 TEXT SNSR SNSR MTR LINE 1 TEXT WHL SHUT WHL P N 03 02 01 INDX INDX AMBR ZOOM BLUE 04 05 08 07 06 DIMM EDGE MAG 09 10 12 11 PIN 1 TO CONTROLLER PCB J8 14 FAN2 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual referen...

Page 156: ...NUAL 138 20 October 2010 02 9664 0010 0 Color Gobo Lens Cable Assembly continued Figure 3 54 Color Gobo Lens Harness Cable Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 157: ... 0 20 October 2010 139 Dimmer to LVS Cable Assembly 25 9663 2826 Rev A Refer to Figure 3 55 Figure 3 55 Dimmer to LVS Cable Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 158: ...ctober 2010 02 9664 0010 0 Dimmer to Controller Cable Assembly 25 9663 2026 Rev 0 Refer to Figure 3 56 Figure 3 56 Dimmer to LVS Cable Assembly NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 159: ...embly 25 9663 2037 Rev 0 Refer to Figure 3 57 Figure 3 57 Dimmer to LVS Cable Assembly FROM DIMMER DIMMER LINE DIMMER NEUT TO LAMP SOCKET NEUT LINE 3 50 1 25 0 75 1 00 20 0 Ref 41 0 21 0 NOTE Cable assemblies are sold as complete assemblies only Cable assemblies are shown for visual reference only ...

Page 160: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 142 20 October 2010 02 9664 0010 0 Notes ...

Page 161: ... the Support link To request access to the password protected support areas please contact Vari Lite Customer Service at 1 877 827 4548 or 1 214 647 7880 or entertainment service philips com Technical Bulletin or Notice Number Description TN 229A Powering VARI LITE Luminaires From Dimmer Circuits NOT RECOMMENDED TN 230 Dousing Lamps Before Shutting Off Power TN 232 Use of Third Party Accessories T...

Page 162: ...VARI LITE VL1100 ERS LUMINAIRE SERVICE MANUAL 144 20 October 2010 02 9664 0010 0 Notes ...

Page 163: ......

Page 164: ...Dallas Texas 75238 USA 1 877 VARI LITE 1 214 647 7880 Fax 1 214 647 8038 www vari lite com Date 20 October 2010 Manual Part Number 02 9664 0010 0 2002 2010 Vari Lite A Philips Group Company All rights reserved Printed in the U S A ...

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