Philips HTS5540 Service Manual Download Page 1 | Manualshive

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HTS5540

/12/05

HTS5550

/12

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Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.

Published by

RY1003

Service Audio Printed in The Netherlands Subject to modification

DVD Home Theater System

Version 1.1

TABLE OF CONTENTS

Location of PCB Boards ............................................ 1-2

Versions Variation ...................................................... 1-2

Measurement Setup .................................................. 1-4

Specifications ............................................................ 1-3

Service Aids .............................................................. 1-5

ESD & Safety Instruction .......................................... 1-6

Lead-free soldering Information ................................ 1-7

Setting procedure & Repair Instructions........................ 2

Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4

VFD Board .................................................................... 5
Main Board .................................................................... 6

Power Board .................................................................. 7

Service Manual

Service

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AMP Board .................................................................... 8
Scart Board .................................................................... 9
VOL+USB+MP3 Board ................................................ 10
Touch Board ................................................................ 11
Jack Board .................................................................. 12
Mechanical Exploded view .......................................... 13
Revision List ................................................................ 14

GB

Chapter

3139 785 35200

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Summary of Contents for HTS5540

Page 1: ...lands Subject to modification DVD Home Theater System Version1 1 TABLE OF CONTENTS Location of PCB Boards 1 2 Versions Variation 1 2 Measurement Setup 1 4 Specifications 1 3 Service Aids 1 5 ESD Safety Instruction 1 6 Lead free soldering Information 1 7 Setting procedure Repair Instructions 2 Disassembly Instructions Service positions 3 Block Wiring Diagram 4 VFD Board 5 Main Board 6 Power Board 7...

Page 2: ...oard Scart Board Type Versions Board in used HTS5540 C C C 12 SERVICE SCNARIO MATRIX 12 x x x C Component Level Repair Power Board C AMP Board C C C VFD Board Touch Board C Jack Board MAIN PCB AMP PCB POWER PCB TOUCH PCB VFD PCB VOL PCB MP3 PCB USB PCB SCART PCB JACK PCB HTS5550 C C C 05 C C C C C C C C 12 C C C C C HTS5550 05 x x x 12 x x x ...

Page 3: ...ity Hi Speed USB 2 0 Class support UMS USB Mass Storage Class File system FAT12 FAT16 FAT32 Maximum memory support 160GB Main Unit Power supply 220 240V 50 Hz Power consumption 150 W Standby power consumption 0 9 W Dimensions WxHxD 435 x 58 x 358 mm Weight 3 56 kg Speakers System full range satellite Speaker impedance 3 ohm center 4 ohm Front Rear S peaker drivers 2 x 3 full range Frequency respon...

Page 4: ...Signal Disc replaces test disc 3 SBC429 4822 397 30184 Bandpass 250Hz 15kHz e g 7122 707 48001 LF Voltmeter e g PM2534 DUT RF Generator e g PM5326 S N and distortion meter e g Sound Technology ST1700B Use a bandpass filter to eliminate hum 50Hz 100Hz and disturbance from the pilottone 19kHz 38kHz Ri 50 Tuner FM MEASUREMENT SETUP ...

Page 5: ...x driver set T6 T20 4822 395 50145 Torx driver T10 extended 4822 395 50423 Compact Disc SBC426 426A Test disc 5 5A 4822 397 30096 SBC442 Audio Burn in test disc 1kHz 4822 397 30155 SBC429 Audio Signals disc 4822 397 30184 Dolby Pro logic Test Disc 4822 395 10216 SERVICE AIDS HANDLING CHIP COMPONENTS ...

Page 6: ...ore returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist The leakage current must not exceed 0 5mA CLASS 1 LASER PRODUCT 3122 110 03420 GB Warning Invisible laser radiation when open Avoid direct exposure to beam S Varning Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad Betrakta ej ...

Page 7: ...duce heat Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid or does not know whether product is lead free clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 Use only original spare parts listed in the Service Manuals ...

Page 8: ...age device b Insert the CD R program disc or connect the USB storage device to the home theater c TV will show message as follow d Select OK the home theater will start to upgrading automatically Note when upgrade in progress please do not unplug or switch off the device when the updated is complete the home theater automatically switch to standby CAUTION This information is confidential and may n...

Page 9: ...2 2 2 2 REPAIR INSTRUCTIONS One ...

Page 10: ...2 3 2 3 REPAIR INSTRUCTIONS Two ...

Page 11: ...2 4 2 4 REPAIR INSTRUCTIONS Three ...

Page 12: ... Close Button while the Set is ON and disconnect the mains supply after removing the Tray Cover Note If this is not possible the DVD Tray has to be open manually Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in figure 2 Place the set on its side insert the mini screw driver till the marking and slide it towards the left as shown in figure 1 until the Tra...

Page 13: ...of the VOL USB MP3 Board and VOL Button 1 Loosen 7 screws H as shown in figure 11 to remove VOL IUSB MP3 Board 2 After remove VOL Board pull out the VOL button J Figure 13 Figure 11 H I Figure 12 Dismantling of the POWER Board 1 Loosen 5 screws K on the top of power Board as shown in figure 14 K Figure 14 Dismantling of the AMP Board 1 Loosen 2 screws L on the top of AMP Board as shown in figure 1...

Page 14: ...shown in figure 18 Figure 18 Dismantling of the TOUCH Board 1 Loosen 3 screws Q on the top of TOUCH board as shown in figure 19 Figure 19 SERVICE POSITIONS Note In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or metallic parts To prevent such short circuit use a piece of hard paper or other insulating material between them ...

Page 15: ...4 1 4 1 BLOCK DIAGRAM ...

Page 16: ...4 2 4 2 WIRING DIAGRAM POWER PCB MAIN PCB AMP PCB TOUCH PCB VFD PCB VOL USB MP3 JACK PCB SCART PCB V1 V2 V3 V1 ...

Page 17: ...5 1 5 1 VFD BOARD TABLE OF CONTENTS FTD Display Pin Assignment 5 1 Circuit Diagram 5 2 PCB Layout Top Bottom View 5 3 FTD DISPLAY PIN ASSIGNMENT PIN CONNECTION ...

Page 18: ...C388 A3 DP351 A3 R3068 A3 C380 B1 C381 B1 C382 B1 C384 B1 C385 B1 C386 B1 CN360 B1 Q352 B1 Q352 B1 R3051 B1 R3052 B1 R3053 B1 R3054 B1 R3055 B1 R3056 B1 R3057 B1 R3058 B1 R3059 B1 RB356 B1 RB357 B1 SN351 B1 ZD310 B1 C389 B2 IC351 B2 IC351 B2 R3060 B2 R3069 B2 ZD311 B2 1 2 3 1 2 3 A B A B CN360 ...

Page 19: ...0 A2 C381 A2 C382 A2 C384 A2 C388 A2 C390 A2 R3051 A2 R3052 A2 R3053 A2 R3054 A2 R3055 A2 R3056 A2 R3068 A2 ZD312 A2 C387 A3 IC351 A3 IC351 A3 R3067 A3 R3069 A3 3 2 1 3 2 1 A A C386 A1 C389 A1 C391 A1 C392 A1 CN360 A1 JW7 A1 JW8 A1 JW9 A1 R3061 A1 RB355 A1 RB356 A1 RB357 A1 SN351 A1 ESD1 A1 JW3 A2 JW4 A2 JW5 A2 JW6 A2 DP351 A3 JW1 A3 JW2 A3 ESD2 A3 ...

Page 20: ...04L CLK CKE Address Clock Generalor Mode Regisier Command Decoder Control Logic Row Address Buffer Refresh Counter Column Address Buffer Refresh Counter Sense Amplifier Column Decoder Bank A Bank B Bank C Bank D Data Control Circuit Latch Circuit Input Output Buffer L U DQM DQ CS RAS CAS WE Row Decoder DVD PUH Module FLASH Front panel Remote DRAM USB2 0 3 in 1 card reader MT1389S HDMI1 2Tx RGB vid...

Page 21: ... R805 B1 R829 B1 R836 B1 C0201 B2 C214 B2 C228 B2 C809 B2 C813 B2 C817 B2 C820 B2 C821 B2 C822 B2 C823 B2 C824 B2 C826 B2 C827 B2 C828 B2 C829 B2 C830 B2 C831 B2 C832 B2 C833 B2 C838 B2 C839 B2 C840 B2 C844 B2 C846 B2 FB707 B2 R235 B2 R236 B2 R806 B2 R807 B2 R817 B2 R830 B2 R831 B2 R833 B2 R835 B2 R839 B2 R840 B2 R841 B2 R842 B2 R845 B2 RA201 B2 RA203 B2 C206 B3 C209 B3 IC209 B3 C0210 B4 C0213 B4 ...

Page 22: ...1 CE904 B1 FB312 B1 FB313 B1 FB905 B1 R349 B1 R350 B1 R351 B1 R352 B1 R353 B1 R354 B1 R355 B1 R356 B1 R357 B1 R358 B1 R359 B1 R368 B1 R369 B1 RB901 B1 C908 B2 C911 B2 C912 B2 C931 B2 C935 B2 CE901 B2 FB901 B2 R114 B2 R903 B2 C320 B3 C321 B3 C322 B3 C324 B3 C346 B3 C349 B3 C362 B3 C363 B3 C936 B3 IC3002 B3 IC306 B3 R3033 B3 R307 B3 R399 B3 C310 B4 C312 B4 C370 B4 C371 B4 C506 B4 C507 B4 C508 B4 C50...

Page 23: ...C936 B3 CE903 B3 D205 B3 FB205 B3 FB206 B3 FB207 B3 FB208 B3 FB310 B3 IC202 B3 IC203 B3 IC204 B3 IC206 B3 IC207 B3 IC304 B3 IC306 B3 Q300 B3 R1234 B3 R210 B3 R223 B3 R224 B3 R233 B3 R271 B3 R281 B3 R286 B3 R287 B3 R331 B3 R334 B3 R343 B3 R353 B3 R359 B3 R360 B3 R389 B3 R390 B3 ZD302 B3 C3003 B4 C3004 B4 C320 B4 C334 B4 C341 B4 C342 B4 C346 B4 C350 B4 C351 B4 C363 B4 C918 B4 C919 B4 C929 B4 C930 B4...

Page 24: ...B2 C804 B2 C826 B2 C828 B2 C836 B2 C837 B2 C846 B2 CE341 B2 FB204 B2 FB216 B2 FB602 B2 FB707 B2 FE301 B2 FE302 B2 FE307 B2 R378 B2 RA203 B2 C0214 B3 C0239 B3 C0240 B3 C309 B3 C311 B3 C313 B3 C315 B3 CE320 B3 CE323 B3 CE324 B3 R238 B3 R239 B3 R3019 B3 R3020 B3 R399 B3 C324 B4 C502 B4 C503 B4 CE311 B4 CE313 B4 CE319 B4 CE322 B4 R113 B4 R114 B4 R538 B4 R539 B4 C0205 C1 C802 C1 C835 C1 CE302 C1 C0254 ...

Page 25: ...REF CATHODE ANODE INTERNAL IC DIAGRAM AZ431 INTERNAL IC DIAGRAM AZ7500BP Oscillator 0 12V 5 6 CT RT 4 DTC 1IN 1IN 2IN 2IN 1 2 16 15 Error Amplifier 1 Error Amplifier 2 Dead Time Control Comparator D CK 3 FEEDBACK PWM Comparator Pulse Steering Flip Flop OUTPUT CTRL 13 Reference Regulator Q1 Q2 12 10 11 9 8 C1 E1 C2 E2 VCC REF GND 14 7 0 7mA ...

Page 26: ... B2 C941 B2 C947 B2 D903 B2 D905 B2 D918 B2 D920 B2 GT903 B2 Q910 B2 R914 B2 R933 B2 R934 B2 R941 B2 R942 B2 R943 B2 R990 B2 T901 B2 T902 B2 ZD902 B2 ZD903 B2 C921 B3 C923 B3 C926 B3 C928 B3 C929 B3 C930 B3 C931 B3 C932 B3 C933 B3 C934 B3 C935 B3 C936 B3 C966 B3 C975 B3 D907 B3 D921 B3 D923 B3 D924 B3 L903 B3 L904 B3 L905 B3 Q905 B3 Q911 B3 Q923 B3 Q925 B3 R920 B3 R921 B3 R922 B3 R923 B3 R924 B3 R...

Page 27: ...4 J911 A4 J913 A4 J915 A4 J918 A4 J920 A4 C910 B1 C917 B1 C918 B1 GT902 B1 J902 B1 L901 B1 L902 B1 R912 B1 C905 B2 C909 B2 D902 B2 D903 B2 J903 B2 J907 B2 Q912 B2 Q913 B2 R941 B2 R942 B2 R943 B2 R944 B2 R949 B2 R950 B2 TVR903 B2 C913 B3 C930 B3 C965 B3 D907 B3 D908 B3 D918 B3 D923 B3 GT903 B3 Q910 B3 Q911 B3 R908 B3 R963 B3 R965 B3 T901 B3 T902 B3 C932 B4 C966 B4 C969 B4 C974 B4 CN903 B4 CN906 B4 ...

Page 28: ...R925 A4 R930 A4 R936 A4 R937 A4 R938 A4 R986 A4 R987 A4 R993 A4 R998 A4 ZD906 A4 R916 B1 C912 B2 D905 B2 D906 B2 R915 B2 ZD903 B2 ZD904 B2 C941 B3 R926 B3 C964 B4 C967 B4 C975 B4 C977 B4 C980 B4 C981 B4 C988 B4 D909 B4 D911 B4 D917 B4 Q921 B4 R909 B4 R956 B4 R961 B4 R964 B4 R968 B4 R969 B4 R970 B4 R976 B4 R979 B4 R981 B4 R984 B4 R994 B4 R995 B4 ZD907 B4 R901 C1 R902 C1 R903 C1 R904 C1 R905 C1 R906...

Page 29: ...1 Efu 9 9 3 QTWD QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl Qpxfs Tvqqmz QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl QXN Ef Fnqi Joufsqp mbuf OT TSD ED Cmpdl Tpgu Wpm Tpgu Wpm Tpgu Wpm Tpgu Wpm Tpgu W...

Page 30: ...102 B2 R5103 B2 R5104 B2 R5121 B2 R5125 B2 R5126 B2 R5184 B2 C5018 B3 C5019 B3 C5037 B3 C5038 B3 C5055 B3 C5056 B3 C5057 B3 C5058 B3 C5079 B3 C5080 B3 C5081 B3 C5082 B3 C5102 B3 C5104 B3 C5106 B3 C5108 B3 C5109 B3 D5001 B3 FB5001 B3 IC5003 B3 L5029 B3 R5018 B3 R5019 B3 R5028 B3 R5052 B3 R5053 B3 R5061 B3 R5062 B3 R5096 B3 R5105 B3 R5106 B3 R5107 B3 R5108 B3 R5109 B3 R5122 B3 R5127 B3 R5183 B3 R518...

Page 31: ...2 L5012 B2 L5026 B2 L5029 B2 L5030 B2 R5018 B2 R5051 B2 R5053 B2 R5054 B2 R5190 B2 R5192 B2 R5193 B2 R5194 B2 C5136 B3 C5137 B3 C5139 B3 L5011 B3 L5013 B3 L5017 B3 L5025 B3 C5046 C1 C5047 C1 C5048 C1 C5050 C1 C5051 C1 C5052 C1 C5055 C1 C5056 C1 C5057 C1 C5062 C1 C5064 C1 C5065 C1 C5066 C1 C5067 C1 C5149 C1 C5151 C1 C5154 C1 C5155 C1 C5156 C1 C5162 C1 C5163 C1 C5164 C1 C5165 C1 C5167 C1 C5168 C1 C5...

Page 32: ... B1 C5007 B3 C5011 B3 C5012 B3 C5101 B3 C5110 B3 C5111 B3 C5120 B3 C5124 B3 C5125 B3 R5007 B3 R5011 B3 R5012 B3 C5049 C1 C5158 C1 C5159 C1 C5160 C1 C5161 C1 C5223 C1 C5310 C1 D5013 C1 IC5008 C1 R5079 C1 R5083 C1 R5084 C1 R5133 C1 R5160 C1 R5187 C1 R5195 C1 ZD5001 C1 ZD5002 C1 C5105 C2 R5009 C2 C5001 C3 C5005 C3 C5006 C3 C5008 C3 C5009 C3 C5010 C3 C5087 C3 C5096 C3 C5097 C3 C5103 C3 C5107 C3 C5114 ...

Page 33: ...9 1 9 1 SCART BOARD TABLE OF CONTENTS Circuit Diagram 9 2 PCB Layout Scart PCB View 9 3 ...

Page 34: ...9 2 9 2 1 2 3 1 2 3 A B C A B C CIRCUIT DIAGRAM C710 A1 C711 A1 C712 B2 C713 B2 C714 B2 C715 A2 FB707 B1 FB708 B1 FB709 B1 FB710 A2 FB711 A2 FB714 C2 JK703 A2 R707 A2 R708 A2 RB701 B1 RB702 A1 ...

Page 35: ...9 3 9 3 1 2 3 1 2 3 A B A B PCB LAYOUT SCART PCB VIEW C710 A1 C711 A1 C712 B3 C713 B3 C714 A2 C715 A2 FB707 A2 FB708 A1 FB709 B3 FB710 A1 FB711 A1 FB714 A1 JK703 A2 R707 A1 R708 A1 RB701 B3 RB702 B1 ...

Page 36: ...10 1 10 1 VOL USB MP3 BOARD TABLE OF CONTENTS Circuit Diagram 10 2 PCB Layout Top View 10 3 PCB Layout Bottom View 10 4 ...

Page 37: ...10 2 10 2 CIRCUIT DIAGRAM VOL USB 1 2 3 1 2 3 A B A B RB17 A1 VR11 A1 RB15 A2 USB11 A3 C1 B1 C2 B1 C4 B1 C5 B1 FB11 B1 FB12 B1 FB16 B1 FB17 B1 R42 B1 RB357 B1 JK11 B2 ...

Page 38: ...10 3 10 3 PCB LAYOUT TOP VIEW 1 2 1 2 A B C A B C JK11 A1 RB357 A1 JW20 A2 JW21 A2 USB11 A2 RB15 B2 RB17 C1 VR11 C2 ...

Page 39: ...10 4 10 4 PCB LAYOUT BOTTOM VIEW 2 1 2 1 A B C A B C C4 A1 FB11 A1 FB12 A1 FB16 A1 FB17 A1 R42 A1 C5 A2 C1 B1 C2 B1 ...

Page 40: ...11 1 11 1 TOUCH BOARD TABLE OF CONTENTS Circuit Diagram 11 2 PCB Layout Top View Bottom View 11 3 ...

Page 41: ...1 2 CIRCUIT DIAGRAM 1 2 3 1 2 3 A B A B C2 A1 C1 A2 C3 A2 R2 A2 R4 A2 U1 A2 C4 A3 C5 A3 D1 A3 R1 A3 R3 A3 R5 A3 R6 A3 R7 A3 C6 B1 C7 B1 R10 B1 R11 B1 R12 B1 R13 B1 R9 B1 C8 B2 R14 B2 R15 B2 R8 B2 C10 B3 C9 B3 ...

Page 42: ...A A 3 2 1 3 2 1 A A PCB LAYOUT TOP BOTTOM VIEW R9 A1 C2 A2 C3 A2 C8 A2 D1 A2 R1 A2 R10 A2 R11 A2 R12 A2 U1 A2 C1 A3 C10 A3 C4 A3 C5 A3 C6 A3 C7 A3 C9 A3 R13 A3 R14 A3 R15 A3 R2 A3 R3 A3 R4 A3 R5 A3 R6 A3 R7 A3 R8 A3 RB360 A3 ...

Page 43: ...12 1 12 1 JACK BOARD TABLE OF CONTENTS Circuit Diagram 12 2 PCB Layout Top View Bottom View 12 3 ...

Page 44: ...12 2 12 2 CIRCUIT DIAGRAM 1 2 1 2 A B A B CN103 A1 JK102 A2 Q104 A2 Q105 A2 Q106 A2 Q107 B2 Q108 B2 ...

Page 45: ...12 3 12 3 PCB LAYOUT TOP BOTTOM VIEW 1 1 A B A B 1 1 A B A B CN103 A1 JK102 B1 Q104 A1 Q105 A1 Q106 A1 Q107 A1 Q108 A1 ...

Page 46: ...13 1 13 1 Mechanical Exploded View ˡ ˍ ːˊʾˋʾˌ RC FM HDMI ...

Page 47: ...14 1 14 1 REVISION LIST Version 1 0 Initial release Version 1 1 hts5540 12 05 hts5550 12 combine ...

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