Philips HTS3544/37 Service Manual Download Page 1

1 - 1

HTS3544/

37

©

 Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved.  No part of this publication may be reproduced, stored in a retrieval system or
transmitted,  in  any  form  or  by  any  means,  electronic,  mechanical,  photocopying,  or  otherwise
without the prior permission of Philips.

Published

 by LM0827 

Service Audio Printed in The Netherlands Subject to modification

HC

!424:!896!45451

DVD Home Theatre System

Version 1.

0

TABLE OF CONTENTS

Chapter

Location of PC Boards ................................................ 1-2

Versions Variation & Package..................................... 1-2

Specifications .............................................................. 1-3

Service Aids ................................................................ 1-4

ESD & Safety Instruction ............................................ 1-5

Lead-free solding Information ..................................... 1-6

Repair Instructions ......................................................... 2

Disassembly Instructions & Service Positions............... 3

Block & Wiring Diagram ................................................. 4

USB+PHONE JACK+BKT

 Board .............. 5

Main Board ..................................................................... 6

Power Board

..................................................................... 7

Ipod Board...................................................................... 8

Mechanical Exploded View & Parts...............................9

Revision List................................................................. 10

Service Manual

Service

Tfswjdf

Tfswjdf

This service manual is for HTS3544/37 Second Generation model,
which is different from the previous generation HTS3544/37 models.

For Second Generation model the serial number begin with
MF3AXXXXXXXXXX. Refer to the rating label illustration at right.

Second Generation

Summary of Contents for HTS3544/37

Page 1: ...Location of PC Boards 1 2 Versions Variation Package 1 2 Specifications 1 3 Service Aids 1 4 ESD Safety Instruction 1 5 Lead free solding Information 1 6 Repair Instructions 2 Disassembly Instructions Service Positions 3 Block Wiring Diagram 4 CONTROL USB PHONE JACK STANDBY BKT Board 5 Main Board 6 Power Board 7 Ipod Board 8 Mechanical Exploded View Parts 9 Revision List 10 ServiceManual Service T...

Page 2: ...ER PCB USB PCB Main Board Power Board CONTROL USB PHONE JACK STANDBY BKT Board Type Versions Board in used HTS3544 Bd Bd Bd 37 SERVICE SCNARIO MATRIX Bd Board Level Repair VERSION VARIATION Type Versions Features HTS3544 Output Power 1000W Voltage 120V TV In 37 x x x Ipod Board Bd ...

Page 3: ... Video Output 1 0 Vp p 75 S Video Output Y 1 0 Vp p 75 C 0 286 Vp p 75 Audio DAC 24 Bits 96 kHz Frequency Response 4 Hz 20 kHz 44 1 kHz 4 Hz 22 kHz 48 kHz 4 Hz 44 kHz 96 kHz PCM IEC 60958 Dolby Digital IEC 60958 IEC 61937 DTS IEC 60958 IEC 61937 MAIN UNIT Power Supply Rating 120 V 60 Hz Power Consumption 180 W Low Standby power 1 W Dimensions 435 x 55 x 367 mm w x h x d Weight 4 04 kg FRONT AND RE...

Page 4: ...1 4 CD Tuner AM MW LW Tuner FM ...

Page 5: ...x driver set T6 T20 4822 395 50145 Torx driver T10 extended 4822 395 50423 Compact Disc SBC426 426A Test disc 5 5A 4822 397 30096 SBC442 Audio Burn in test disc 1kHz 4822 397 30155 SBC429 Audio Signals disc 4822 397 30184 Dolby Pro logic Test Disc 4822 395 10216 SERVICE AIDS HANDLING CHIP COMPONENTS ...

Page 6: ...1 6 ...

Page 7: ...1 7 ...

Page 8: ...rase the flash memory Writing about 2 minute done the latest upgraded is in version VER 00 25 05_70504_00 Current model HTS3544 37 Version 00 25 05_70504 Region 1 Servo 58 58 00 00 8032 05 00 04 06 RISC OE OE 01 00 IF current model does not match you set use down arrow key on the remote to change OK CAUTION This information is confidential and may not be distributed Only a qualified service person...

Page 9: ...t Check Repair IC901 IC902 AndIts conn circui t 27V Voltage No Output 12V Voltage No Output 5V Voltage No Output Check Q901 Q909 IC901 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part Check Q912 IC902 AndIts Conjoint Part No C All Function No Sound Check POWER IC Voltage 35 5V Yes See Contents B CheckQ306 D304 ZD303 AndIts conn parts Yes No Check Q30...

Page 10: ...ound INT OK Check JK702 Pin5 INT OR NO REPAIR ok Check And Repair FB202 FB203 No Check IC201 IC208 And OK Check IC201 Pin6 pin 23 approx 5 0V Its Conjoint Parts Yesor No E AUX TV IN No Output Check JK302 CheckIC304IC305 Pin7 INT or No approx 5 6V Pin16 approx 5 6V Check ZD301ZD302 Check FB307 FB308 Change this JK Check IC306 AndIts Conjoint parts OK No OK CheckIC306 Pin1 Pin3 6 13 Voltage Correct ...

Page 11: ...nt Parts OK Check CN302 IC301 AndIts Conjoint Parts Check CF2 And Its Conjoint Parts L6 DT4 AndIts Conjoint Parts AM Function No Sound FM Function No Sound OK OK OK OK Check IC1 X1 C39 And Its Conjount Parts OK Check Main Pcb Of Tuner Input Circuit M No Svideo output Check JK701 Pin1 Pin3 Video signal Yes Check IC208 PIN133 PIN140 To JK701 ConjointParts O HDMI No Output Yes Insert And Pull out HDM...

Page 12: ...t position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back in 3 Loosen 5 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear 3 screws on the back 1 screws each on the left right side 4 Loosen 5 screws lift up the top edge of Front Panel assembly to free some catches before sliding it out towards th...

Page 13: ...ling of the Control Board 1 Loosen 10 screws E at the back pancle as shown in figure 6 SERVICE POSITIONS Service position A Note In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or metallic parts To prevent such short circuit use a piece of hard paper or other insulating material between them Service position B D Figure 7 E Figur...

Page 14: ...SS EQ VOLUME CONTROL IC STA308A COAXIAL INPUT Y U V OUT IC TS5V330 VIDEO SWITCH FAN_12V STA510A POWER AMP L SPK SL SPK SIRIUS SA TELLITE RADIO AMPLIFIER AMPLIFIER IC IRC4558 IC IRC4558 DC TO DC SIRIUS5V OUT 2SB772 12V OUT AD 3 3VOUT USB 500mA USB 5V OUT AMPLIFIER AMPLIFIER IC IRC4558 IC IRC4558 AMPLIFIER IC IRC4558 AMPLIFIER IC IRC4558 IC TC4051BPx2 SWITCH TV IN A D IC CS5340 AUX IN MP3 IN PHONEJA...

Page 15: ...4 2 4 2 WIRING DIAGRAM V3 V1 ...

Page 16: ...5 1 5 1 CONTROL BOARD TABLE OF CONTENTS FTD Display Pin Assignment 5 1 Circuit Diagram 5 2 PCB Layout Top Bottom View 5 3 Note FTD DISPLAY PIN ASSIGNMENT ...

Page 17: ... JMP5 B1 JMP6 B1 JMP7 B2 JMP8 B3 JMP9 B3 JP1 A3 LD2501 B3 Q2501 A1 Q2502 A1 R2253 B1 R2501 A1 R2502 A1 R2503 A1 R2504 A1 R2505 A1 R2506 A1 R2507 A1 R2508 A1 R2509 A1 R2510 A2 R2513 A1 R2514 B1 R2515 B1 R2516 B1 R2517 B1 R2518 B1 R2519 B1 R2520 B1 R2521 B1 R2522 B1 R2523 B1 R2524 A2 R2525 A2 R2526 A2 R2528 A1 R2529 B1 R2530 A1 R2532 A1 R2533 A1 R2534 A1 R2535 A1 R2539 A1 R2540 A1 R2541 B1 R2542 B1 ...

Page 18: ...B2 R2518 B2 R2519 B2 R2521 B2 R2522 B2 R2523 B2 R2524 B2 R2525 B2 R2526 B2 R2529 A2 R2530 B2 R2533 B2 R2534 B2 R2535 B2 R2541 B2 R2542 A3 R2544 A1 R2545 A3 R2548 B3 R2549 B3 R2553 B2 R2554 B2 ZD251 A2 ZD252 A2 ZD253 B2 ZD254 B2 ZD255 B2 R2555 B2 C2504 A2 C2505 B2 C2513 A2 C2531 B2 D2501 B2 D2503 B2 D2504 B2 D2507 A2 D2508 A2 DP1 B2 JK2 B3 JK3 B3 JMP1 B2 JMP11 A1 JMP12 B1 JMP14 B2 JMP15 A2 JMP2 A2 ...

Page 19: ... 16 17 MUTE Thermal Shut dowm 10k 10k 10k 10k 25k 25k 25k 15k Vcc1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VINFC TRB 1 RSGO2VINSL REGO1 FWD REV VCC1 VOTR VOTR VOSL VOSL VOFC VOFC MUTE BLAS VINTK TRB 2 NC VINLD GND VCTL NC VCC2 VOLD VOLD VOTK VOTK RGND VCC1 Prc DRV TRAY DRIVER Sled Driver 4X Actuator Driver 6X Spindle Driver 4X Driver 6X Actuator Vcc2 Vcc2 INTERNAL IC DIAGRAM CO4558A HOSP INTERNAL IC DIAG...

Page 20: ... CN201 B4 CN202 C1 CN203 D3 CN801 A1 CN802 B1 CN803 B1 D201 A3 D202 A3 D203 A3 D204 A3 D205 D2 FB1 A4 FB201 A2 FB202 A2 FB203 A3 FB204 A2 FB205 C4 FB206 C4 FB207 D4 FB208 D4 FB209 C1 FB210 C1 FB211 C1 FB212 C1 FB213 C1 FB214 C1 FB216 D2 FB217 A3 FB601 A4 FB602 A4 FB603 A4 FB604 A3 FB605 B3 FB801 A1 FB802 A1 FB803 B1 IC201 C1 IC202 C4 IC203 D2 IC204 D2 IC205 D4 IC206 D4 IC207 A3 IC208 B4 IC602 A4 I...

Page 21: ...1 C4 CE512 C4 CN301 A1 CN303A B1 CN304 A1 CN902 B3 D304 C1 D305 C1 D503 A2 D504 A2 D505 A2 D506 A2 D701 D2 D702 D2 D703 D2 D704 D2 D705 D2 D706 D2 D707 D2 D708 D2 D709 D2 D710 D2 D711 D2 D712 D2 D901 B2 D902 B2 D903 B3 D904 B3 D905 C3 D906 C3 D907 C3 D908 C3 D909 C3 D910 C3 D911 C3 FB301 A1 FB302 A1 FB303 A1 FB304 A1 FB307 B2 FB308 B2 FB309 B2 FB312 B1 FB313 B1 FB701 D2 FB702 D2 FB703 D2 FB704 D2 ...

Page 22: ...3 IC201 A1 IC202 C2 IC203 B2 IC204 B2 IC205 C2 IC206 B1 IC207 C1 IC208 B1 IC301 A3 IC302 A3 IC304 B2 IC305 B2 IC306 A2 IC501 A3 IC502 C3 IC503 B3 IC504 C3 IC505 C3 IC602 A1 IC801 D1 JK302 A3 JK501 A4 JK502 A4 JK601 A1 JK701 A2 JK702 A1 JP505 C4 JP505AC4 JP507 B4 JP507AB4 L201 C1 L202 D1 L203 D1 L204 B2 L205 B1 L207 B1 L501 B4 L502 B4 L503 C4 L504 D4 L505 C4 L506 C4 L507 D4 L508 D4 L509 C4 L510 C4 ...

Page 23: ... C1 C556 B1 C557 B1 C558 C1 C559 C1 C560 C1 C561 D1 C562 D1 C563 D1 C564 D1 C565 C1 C566 C1 C567 D1 C568 D1 C569 D1 C570 D1 C577 C2 C585 C2 C586 C2 C587 C2 C588 C2 C589 C2 C591 C2 C595 D1 C596 C1 C597 A1 C601 A4 C611 A4 C612 A4 C730 A4 C801 D4 C802 D4 C803 D4 C805 D4 C806 D4 C807 D4 C820 D4 C821 D4 C822 D4 C823 D4 C835 C4 C845 C4 C901 D2 C902 D2 C903 D3 C904 D2 C907 D2 C908 D3 C937 A1 C938 A1 C939...

Page 24: ...7 1 7 1 POWER BOARD TABLE OF CONTENTS Circuit Diagram 7 2 PCB Layout Top View 7 3 PCB Layout Bottom View 7 4 ...

Page 25: ...2 IC904 D2 IC905 D2 J903 A4 J904 A4 L901 B3 L902 A3 L903 B1 L904 B1 L905 B3 L906 C3 L907 C3 NTC901 C1 Q901 A2 Q904 C4 Q905 C1 Q906 D3 Q907 D1 Q908 D2 Q909 B2 Q910 B3 Q911 B3 Q912 C2 Q913 D2 Q914 D2 Q915 C3 Q916 D1 Q917 D4 R901 A1 R902 A1 R903 A2 R904 A2 R905 A2 R906 B2 R908 A2 R909 A3 R910 A3 R911 A3 R912 A3 R915 C4 R916 A3 R917 C4 R918 C1 R919 C4 R920 C4 R921 D4 R922 A3 R923 A4 R924 A4 R925 C3 R9...

Page 26: ...B4 IC903 C3 IC904 C3 IC905 C3 J901 A1 J902 A4 J903 A4 J904 A4 J909 B1 J910 B2 J911 B2 J912 C2 J913 C2 J914 B2 J915 A2 J916 C3 J918 B3 J920 A3 J921 A3 J922 A3 J923 B4 J924 B4 J925 B4 J926 B4 J927 B4 J928 C4 J929 C4 J930 C3 J931 C3 J932 C3 J933 C4 J934 C4 J935 C4 L901 B3 L902 B4 L903 B1 L904 B1 L905 C4 L906 C4 L907 C4 NTC901 C1 Q901 B2 Q904 B4 Q905 C3 Q907 C2 Q908 C3 Q909 A2 Q910 B3 Q911 B3 Q912 C2 ...

Page 27: ...C1 R901 A4 R902 A4 R910 B1 R911 B1 R912 B1 R916 B1 R918 C3 R919 B1 R920 B1 R921 C1 R922 B1 R923 B1 R924 B1 R925 C1 R926A C2 R926B B1 R926CB1 R926DB1 R927 C1 R928 A3 R929 A4 R930 B1 R931 B1 R933 C2 R944 B1 R947 B1 R950 B4 R951 C4 R952 C4 R953 B4 R955 C1 R958 C3 R959 C2 R960 C3 R962 C3 R963 C2 R967 C3 R968 C1 R970 C4 R971 C3 R972 C2 R973 B2 R974 C2 R975 C1 R976 C1 R977 B1 R978 B2 R980 C3 R981 C2 R98...

Page 28: ...8 1 8 1 IPOD BOARD TABLE OF CONTENTS Circuit Diagram 8 2 PCB Layout Top View 8 3 PCB Layout Bottom View 8 3 ...

Page 29: ...8 2 8 2 CIRCUIT DIAGRAM 1 2 3 1 2 3 A B C A B C C117 B2 C118 A2 C119 A2 C122 A3 C123 C2 C124 C3 CN100 A3 F101 A2 FB177A2 FB178B1 FB179A1 JK101 C1 R175 B2 R176 B2 R210 A2 R211 B2 ...

Page 30: ...OUT TOP VIEW C119 B3 CN100 B2 1 2 3 1 2 3 A B C A B C PCB LAYOUT BOTTOM VIEW C117 B2 C118 B3 C122 B3 C123 B2 C124 B2 F101 B1 FB177 B3 FB178 B2 FB179 B2 JK101 B1 R175 B3 R176 B2 R210 B3 R211 B2 1 2 3 1 2 3 A B C A B C ...

Page 31: ...9 1 9 1 Mechanical Exploded View A1 33 30 31 32 ...

Page 32: ... 27 994000005305 RUBBER FOOT 28 996510003875 PVC SHEET 34 996510010819 DVD LOADER 35 996510016357 POWER PCB ASS Y 36 996510016358 MAIN PCB ASS Y 37 996510016359 IPOD PCB ASS Y 38 996510001252 PWR CORD 39 996510016364 TUNER PACK A1 996510016356 CTRL USB PHONEJACK STANDBY BKT DOCK 996510010855 SIMPLE IPOD DOCK FM 996510008251 FM ANTENNA 1000MM VIDEO 996500013058 RCA CABLE 2P 1 2M V3 996510013767 FFC...

Page 33: ...10 1 10 1 REVISION LIST Version 1 0 Initial release ...

Reviews: