phase II+ UTG-400 Manual Download Page 8

 

 

UNITS:

 Selectable: mm or inch. 

UPDATE

 

RATE:

 Update the rate of measurement result. Optional 4, 8 or 16Hz. 

AUTO

 

POWER

 

DOWN:

 The device can be set to shut off after 5, 10, 20 minutes of inactivity. If set to OFF then the 

Cal/ON

 button will power the unit on or off when pressed. 

DELETE

 

ALL

 

FILES:

 Empty all memory of values and waveforms. 

DEFAULT

 

SETUP

: Brings unit back to original factory settings 

 

3.3

 

CALIBRATION

 

Before  using  the  UTG‐4000,  calibrating the  gage  as  well  as  the  probe  is  necessary.  See  the  following 
steps: 
 
                                     

 

 

 
 
 

3.3 CALIBRATION STEP ILLUSTRATION 

 

1

. Adjust the sound velocity to 0.233” or (5900 metric)according to the method in chapter 3.1. 

2

.  After  turning  on  the  gage,  press              to  enter  the  calibration  interface.  The  screen  shows 

PUT

 

PROBE

 

ON

 

ZERO

 

BLOCK

 

USE

 

COUPLANT

3

. Spread the couplant according to the presentation, then put the probe on the zero block and make it 

coupled completely until the screen shows

 

ACQUIRING

 

PLEASE

 

STAY

 

COUPLED.

 

4

. Hold a few seconds, and the screen will display 

PROBE

 

ZERO

 

COMPLETE

 

REMOVE

 

PROBE

 

FROM

 

ZERO

 

BLOCK.

  Remove  the  probe  from  the  zero  block  and  the  display  returns  back  to  the  measuring 

interface automatically. 

     

The

 

display

 

should

 

show

 

0.157”

 

or

 

4mm.

 

If

 

any

 

other

 

values

 

appear

 

then

 

you

 

must

 

adjust

 

the

 

sound

 

velocity

 

accordingly.

   

5

. During the calibration process, press the “P2” button to ABORT at any time to stop the calibration 

process and the unit will go back to the measuring interface.   

 

 

 

 

Summary of Contents for UTG-400

Page 1: ...l No UTG 4000 www phase2plus com 283 Veterans Blvd Carlstadt NJ 07072 201 933 6300 www phase2plus com 21 Industrial Ave Upper Saddle River NJ 07458 P 201 962 7373 F 201 962 8353 E mail info phase2plus...

Page 2: ...D FUCTIONS 5 3 MEASURING THE THICKNESS 6 3 1 PRESET THE MATERIAL S VELOCITY 6 3 2 PRESET OTHER SPECIFICATIONS 7 3 3 CALIBRATION 8 3 4 DISPLAY MODES 9 3 5 ADJUSTING THE SPECIFICATIONS IN A SCAN MODE 11...

Page 3: ...wn thickness or sound velocity 1 1 CONSTRUCTION OF THE GAGE 1 2 STANDARD CONFIGURATION Qty Thickness Gauge 1 5MHz PROBE 1 AA Batteries 2 2oz Couplant Gel 1 Rugged Carry case 1 Operation Manual 1 1 3 O...

Page 4: ...Error 0 001 up to 0 393 steel 0 5 H 0 0003 over 0 393 steel H actual value Display Modes Digital Thickness Readout A scan or B scan Min Max Capture Diff Value Reduction V Path Correction Automatic Up...

Page 5: ...memory up to 100 000 values 1000 waveforms 10 Selectable Resolution 0 001 0 01 or 01mm 11 Optional rectification mode RF full wave half half 12 Optional waveform outline mode or filled mode 13 Approx...

Page 6: ...thickness value This part should be measured with a caliper or micrometer 1 Perform a test on the built in test block to verify unit is functioning properly 2 Apply couplant to your sample piece 3 Pre...

Page 7: ...ctual thickness is less than the minimum value preset MAXIMUM ALARM set the maximum thickness alarm value The result will be displayed in red if the actual thickness is more than the maximum value pre...

Page 8: ...the method in chapter 3 1 2 After turning on the gage press to enter the calibration interface The screen shows PUT PROBE ON ZERO BLOCK USE COUPLANT 3 Spread the couplant according to the presentatio...

Page 9: ...erly then the values will be shown in GREEN When the values exceed the upper or lower limit setting then the values will be shown in RED THICKNESS VALUE MODE This interface shows the velocity of mater...

Page 10: ...VALUE SCANNING MODE this mode allows the customer to test the thickness of material continuously and to show the upper lower limits after the tests It shows the minimum and maximum values during the...

Page 11: ...are exceeded the letters will be displayed in RED color 3 5 ADJUSTING THE SPECIFICATIONS IN A SCAN INTERFACE In the A scan interface press the P3 button to highlight the value to be adjusted Then pre...

Page 12: ...ecification is highlighted The first intersection point between the waveform and gate is shown with a RED arrow which will help you determine if this thickness value is correct If correctly tested the...

Page 13: ...n be realized by adjusting the gate setting above the defect echoes 3 9 REAL CASE 2 3 If there are some surface faults in the testing object and the gate locks the defect echoes the measuring result w...

Page 14: ...area 12 Gain value 3 72 Introduction to B scan The UTG 4000 has a time base B scan function By moving the probe across the surface of the workpiece you can obtain a cross sectional profile of your par...

Page 15: ...icates the length of echo blanking the waveform above this is considered invalid See fig 3 16 below 1 Identification of dual echo mode 2 Blue arrow indicates secondary echo 3 E blanking 4 Blue line th...

Page 16: ...to main menu 6 Save current value or waveform 7 Delete the selected data 4 2 Browsing stored data Viewing Individual Files Press M to enter the configuration display Highlight GRID FILE and press the...

Page 17: ...ful attention to polarity Attention when not using the gauge for extended periods of time please remove batteries to prevent any leakage or corrosion 5 2Maintenance 1 Always keep your gauge probe cabl...

Page 18: ...on a sample piece of known thickness which is at or near the temperature of the material to be measured This will allow the gauge to correctly calculate the velocity of sound through the hot material...

Page 19: ...osity liquid is used as the medium The sound used in ultrasonic thickness measurement does not travel through air efficiently A wide variety of couplant materials may be used in ultrasonic gauging Pro...

Page 20: ...te 0 1060 2680 Molybdenum 0 2460 6250 Motor oil 0 0690 1740 Nickel pure 0 2220 5630 Polyamide 0 0870 2200 Nylon 0 1020 2600 Polyethylene high density HDPE 0 0970 2460 Polyethylene low density LDPE 0 0...

Page 21: ...t Beijing 100192 China Tel 86 10 59792409 Fax 86 10 59814851 General E mail info phase2china com cn MEXICO Phase II de Mexico Calle A No 4 Promer Piso Col San Marcos Azcapotzalco C P 02020 Mexico Tel...

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