PFlow Industries D116 Instruction Manual Download Page 1

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Version: 3.0.0

Ultrasonic Flowm

Update

Record

D116 Series Ultrason

wmeter Instruction Manu

Model: D116

Revision

3.0.3

Date

09 . 2019

sonic Flowmeter

anual

Summary of Contents for D116

Page 1: ...Version 3 0 0 Ultrasonic Flowm Mo Update Record D116 Series Ultrason wmeter Instruction Manu Model D116 Revision 3 0 3 Date 09 2019 sonic Flowmeter anual ...

Page 2: ...ren requirements otherwise there is no indica instructions please refer to the version numbe D116 Series Ultrason D116 series ultrasonic flowmeter GA chip and low voltage wide pulse sending technolog rtant information Please read carefully before the ope and improper use how to use the flowmeter step by step including prod ake it easier to operate ngs can fulfill your higher requirements with the ...

Page 3: ...n Transit TimeFlowmeter Install accessory Coupling com Pipe Straps D116 Series Ultrason ponents ng the Flowmeter Check to see if the spare parts are in no damage to the enclosure due to a loose screw or loos ansportation Any questions please contact your repres Transducers Documents ompound 1 Instruction Manual 2 Packing List 3 Position drawing sonic Flowmeter Page 3 of 53 in accordance with oose ...

Page 4: ...4 1 3 V Method 4 1 4 Z Method 4 1 5 N Method not commonly used 4 2 Transducer Mounting Inspection 4 2 1 Signal Strength 4 2 2 Signal Quality Q value 4 2 3 Total Time and Delta Time 4 2 4 Transit Time Ratio 4 2 5 Warnings 5 Operating Instructions 5 1 System Normal Identification 5 2 Zero Set Calibration 5 3 Scale Factor 5 4 System Lock 5 5 Frequency Output 5 6 4 20mA Current Loop Output Verif 5 7 R...

Page 5: ... Parameter Entry Shortcuts 11 Appendix3 RTD Module and PT 11 1 RTD Energy Meter Function 11 2 Wiring PT1000 11 3 Energy Measurement Methods 11 4 Temperature Calibration Methods 11 5 Installation of RTD Module ____________________________________ ____________________________________ ____________________________________ D116 Series Ultrason nswers etwork Use and Communications Protocol he host devic...

Page 6: ...allation the packing that you are rill 4 installing drawing with stic bushings lling holes Put in ure the front cover is secure and will not fall open 86 mm 135 mm 5 32lnch 3 39lnch Position drawing 1 Place this template on the wall and holes of 5mm diameter 40mm d 2 Insert a plastic bushing into each of holes 3 Screw 4 pcs PA 4 30mm self tapp screws through the transmitter enc base and attach it ...

Page 7: ...shi Flow DC DC GE DC 10 36V Being tested pi Upstream Transducer OCT OCT RL RL RELAY 10 36VDC D116 Series Ultrason specify the desired power supply when wiring VDC 1A max lly please pay attention to the followings when wiring n accordance with the specifications shown on the transm stalled the Flowmeter wiring can be connected r interfaces labels from left to right as follows Upstream transducer Do...

Page 8: ... Twisted Pair Administer Standard JB8734 5 1998 Diameter Φ5 mm Twist Line Space 50 mm Multi Core Line 0 4 mm2 radix Wire Guage AWG 20 Core Line Color Red and Black Shield Floor 128 Intwine Warning Wire with power off The flow D116 Series Ultrason able ents tion box installing 6 2 press connections the recommended 90 55mm w meter must be reliable grounding before installation sonic Flowmeter Page 8...

Page 9: ... to run If any erro efer Error Diagnoses After that self diagnosis the parameters stem is switched on gain adjustment can be monitored i he upper left corner of the screen the system will acti indicated by code R on the upper left corner of the s new site the customer need to input the new installation settings and automatically display them at next power o cut function ons Menu key Flowmeter he l...

Page 10: ...locity Window M92 to Window M94 etc 0 5 Appendix power on off time total w Attention The other windows for hardw Menu 1 1 Enter Enter 2 1 9 2 3 4 5 Enter Enter Menu 1 4 Enter 1 Enter Enter D116 Series Ultrason eter of 219 234 the Window M11 the revious value Now he flashing cursor are on the Screen Then key directly enter isiting Option Type ust press first e displayed at the left and to scroll th...

Page 11: ... and temperature diff Press key Display Flow Rate and Velocity Press key Display Flow Sound Velocity Press key Display Signal Strength and Signal Quality D116 Series Ultrason hortcuts nu description w Min The talizer Flow cool capacity heat capacity ifference Flo w Ma x 3 6 0 0 0 0 0 m3 Da y To t a li z e r 7 0 0 10 0 0 m3 6 0 s e c ON 10 12 3 m3 EFR 0 0 0 0 0 GJ ENT 0 X1 EFR 0 0 0 0 0 GJ h EPT 0 ...

Page 12: ... Material an key to confirm Step4 Transducer type The transmitter is available fo transducer types Press the key to ente M23 press the key move the key to select transducer type and key to confirm Menu 1 1 Enter Menu 1 2 Enter Menu 1 4 Enter Enter Menu 2 3 Enter Enter D116 Series Ultrason press Ent to nput Standard mplete the 19mm and pipe wall thickness of 6mm measuring mediu can be operated as f...

Page 13: ...thod Installing the Transducers in this chap Step7 Display measurement result Press the keys to ente M01 to display measurement result the actual measurement Menu 2 4 Enter Enter Menu 2 5 Menu 0 1 D116 Series Ultrason enter Window the or cer mounting o confirm enter Window ducer according ounting spacing hod Refer to chapter enter Window ult Base on Tr a n s d u c e r Mo u n 0 V Tr a n s d u c e r...

Page 14: ... D116 Series Ultrason Selection mportant to select an area where the fluid flow profile is ent Use the following guidelines to select a proper install ll of liquid such as a vertical pipe with flow in the upwa st equal to the figure shown below for the upstream and t the measuring point is within the transducer temperatur arefully If possible select a section of pipe where the in L 10D L 5D L 50D ...

Page 15: ...ransducers are to be mounted R rface Choose a section of sound conducting pipe for ins oupling compound down the center of the face of each tr e no air bubbles between the transducers and the pipe w straps provided and tighten them securely the pipe s centerline on horizontal pipes irection is parallel with the flow no air bubbles or particles between the transducer and the mounted in the 3 o cloc...

Page 16: ...attenuation than a signal transmitted with e suspended solid in the fluid or the scaling and liner ar ectly transmitted rather than reflected signal which tran iameters ranging from 100mm to 800mm 4 32 app or pipe diameters over 300mm 12 y used rse the fluid three times and bounce twice off the pipe w ent ed by extending the transit distance with the N method nspection roperly and if there is an a...

Page 17: ...the signal de 00 represents the minimum signal detected while 99 rep d be adjusted repeatedly and coupling compound application detected is as strong as possible me ays in Window M93 indicates the condition of the insta r are based upon these two parameters Therefore when fluctuate accordingly this means that the signal quality de nstallation conditions inadequate transducer installation o d be le...

Page 18: ... D116 Series Ultrason is able to run properly with high reliability The stronge the Q value reached The longer the Flowmeter runs accur w rates displayed If there is interference from ambient e s too poor the flow value displayed is not reliable consequen on is reduced ete power on the instrument and check the result accord sonic Flowmeter Page 18 of 53 onger the signal accurately the ent electrom...

Page 19: ...ries Ultrason cation R displays on the screen it indicates system normal hat system is adjusting the signal gain prior to the measu stment takes too long without stopping can system be iden ected Check the transducer wiring connections are correc ndicate on each measuring instrument but the displayed es Zero To any measuring instrument the smaller the o is too big that indicates the quality of the...

Page 20: ...8 Enter Menu 3 7 Enter D116 Series Ultrason equency output transmitter function The high or low frequenc te reading The user can reset the frequency output as w m3 h the relative frequency output required is 0 5000H put flow value input 0 put flow value input 3000 low OCT Output Wiring Diagram utput Verification Optional g an accuracy of 0 1 the flowmeter is programmable and con ate or fluid veloc...

Page 21: ...ration been calibrated strictly before leaving factory It is unnecessa hen the current value detected while calibrating the cu 58 is not identical with the actual output current value vated prior to calibration the Analog Output The procedu 115800 then press to activate the detect menu Wit omatically as soon as the power is turned off mA output Use an ammeter to measure the current loop ou just th...

Page 22: ...t Manual Totalizer tup Options Damping Low Flow Cutoff Value Set Static Zero Reset Zero Manual Zero Point Scale Factor Network identifying address code System Lock nput and output setup CL Mode Select CL 4mA Output Value CL 20mA Output Value CL Check CL Current Output Date and Time ESN Serial Port Parameter FO Frequency Range Low FO Flow Rate High FO Flow Rate LCD Backlit Option Working Timer 77 B...

Page 23: ...er Heat Capacity Display Instantaneous Heat Capacity and Heat Capacity Net Energy Totalizer E T Instantaneous EFR Note when the instrument is named energy Heat Capacity P Cool Capacity N Cool Capacity Totalizer Cool Capacity Display Instantaneous Cool Capacity and Cool Capacity Menu 0 0 Menu 0 1 Menu 0 2 Menu 0 3 Menu 0 4 Menu 0 5 Menu 0 6 D116 Series Ultrason M31 he POS r to its turn 1 ff the NEG...

Page 24: ...iameter circumference Pipe wall thickness Pipe Material Enter pipe material The following op available by buttons or numeri 0 Carbon Steel 5 PVC 1 Stainless Steel 6 Aluminum 2 Cast Iron 7 Asbestos 3 Ductile Iron 8 Fiber Glass Epo 4 Copper Menu 0 7 Menu 0 8 Menu 0 9 Menu 1 1 Menu 1 2 Menu 1 4 D116 Series Ultrason p Delta utlet Water ystem Error occur at the and detailed Diagnoses ter the pipe pipe ...

Page 25: ...de original parameters are displayed in the wind UP or DOWN ARROW to move the ID code press the key again to save the parameter in the current ID room When Entry to Load press ENT and the system and calculate the parameters automatically and the transducer mounting spacing in Window Cross sectional Area Menu 2 3 Menu 2 4 Menu 2 5 Menu 2 6 Enter Enter Menu 2 7 D116 Series Ultrason ansducer transduc...

Page 26: ...o ensure no measurement pipe is empty Measurement Units Options Select the measurement unit as follows 0 Metric 1 English Flow Rate Units Options The following flow rate units are available 0 m3 Cubic Meters 1 1 Liters 2 gal USA Gallons 3 ig Imperial Gallons 4 mg Million Gallons 5 cf Cubic Feet 6 bal USA Barrels 7 ib Imperial Barrels 8 ob Oil Barrels The following time units are available Day Hour...

Page 27: ...talizer NO indicates the F starts to totalize the value When it is turned positive totalizer displays in Window M02 change Factory default is YES ON OFF NEG Totalizer On off NEG Totalizer NO indicates the F starts to totalize the value When it is turned positive totalizer displays in Window M03 change Factory default is YES Menu 3 2 Menu 3 3 Menu 3 5 Menu 3 6 D116 Series Ultrason options are as he...

Page 28: ...ue correspond circuit time constant Usually a damping fact 10 is recommended in applications Low Flow Cut off Value Low Flow Cut off is used to make the syste as 0 value at lower and smaller flows to invalid totalizing For example if the cutof set as 0 03 system will take all the measu values below 0 03 as 0 Usually recommended in most applications Menu 3 7 Menu 3 8 Enter Menu 4 0 Menu 4 1 Attenti...

Page 29: ... H Actual measured value 10 m3 H Flowmeter Display 240 m3 H Normally set the value as 0 Scale Factor The scale factor named as instrument K fact to modify the measurement results The user a numerical value according to the actual ca results Network IDN Input system identifying code these numbe be selected from 1 247 except that 13 TER 10 0AH Newline 42 2AH a 6H are reserved System IDN is used to i...

Page 30: ...re the those in Window m31 Once 4 20mA vs selected in Window M56 the unit should be m s Menu 4 7 Menu 5 5 Menu 5 6 D116 Series Ultrason locked any ed but the designated numbers set up the 4 20mA output to be flow rate mode set up output range to be 0 20mA mode set up the 4 20mA output to be velocity mode set up current loop output 4 20mAcorresponding ene ristics are displayed in below figures The ...

Page 31: ... factory The fac it for files setup and the user uses it for manage Serial Port Settings This window is used for serial port setting Se is used to communicate with other instrum serial port parameters setting of the instru applies the serial port connection must be con The first selected data indicates baud ra 19200 38400 56000 57600 115200 are ava The second option indicates parity bit N verifica...

Page 32: ...000m3 h then when the frequency output is the low flow at this moment measured Flowmeter is 1000m3 h LCD Back lit Option Select LCD back lit controls 0 Always ON 1 Always OFF 2 Lighting For nn sec Keep the backlight off can save about 30mA Working Timer Display the totalized working hours of the F since last reset It is displayed by HH MM SS necessary to reset it press and select Menu 6 7 Menu 6 8...

Page 33: ...ow total for Jul the display at the upper right cor screen indicates that it was working prope whole day On the contrary if G is dis indicates that the instrument gain was adjusted once Probably it was offline once on that da is displayed it indicates that poor signal wa at least once Also it indicates that the oper interrupted or problems occurred in the install For more information please refer ...

Page 34: ...erature is less than the s set energy will not be accumulated adjustable temperature range of 0 to 10 The factory default setting is 0 2 Energy Totalizer Switch Select ON represent to open Energy Totalize Select OFF represent to close Energy Totali Energy Multiplier Select Energy Multiplier range 10 3 104 E Reset Energy Totalizer Select YES to reset Energy Totalizer value Menu 8 3 Menu 8 4 Menu 8 ...

Page 35: ... is of no use before the system is ready Fluid Sound Velocity Display the measured fluid sound velocity Total Time and Delta Time Display the measured ultrasonic average ti nS and delta time of the upstream and do unit nS time The velocity calculation Flowmeter is based on the two readings time is the best indication that the instr running steadily Normally the fluctuation in of the delta time sho...

Page 36: ...r right corner Total Working Hours With this function it is possible to view working hours since the Flowmeter left the The figure on the right indicates that the tota hours since the Flowmeter left the factory is 51 minute 36 seconds Display the last power off time Displays the last flow rate Menu 9 4 Menu 9 7 Menu 0 Enter Menu 1 Menu 2 Menu 3 D116 Series Ultrason culated by the ently by the the ...

Page 37: ...n be solved in a timely manner according ncorrect settings and signals are detected and are anno solutions Cause Solution System normal Signal not detected Spacing is not correct between the transducers or not enough coupling compound applied to face of transducers Transducers installed improperly Scale is too thick New pipe liner Attach transducer t tighten it securely of coupling compound transd...

Page 38: ...ions Confirm ly the pipe is full of liquid transducer spacing agrees e installed in the right direction de no signal or poor signal detected how can it be resolv ducer installation If the pipe is too close to a wall or it rtical or inclined pipe with flow upwards instead of on a ho ection and fully clean it apply a wide band of coupling and install the transducer properly transducer with respect t...

Page 39: ...versal transit time Flowmeter designed using FPG ilable for measuring water eter or ultrasonic flowmeter it has distinctive feature and low cost the Flowmeter features other advantages rdware components low voltage broadband pulse tran anti jamming and outstanding applicability eters of pipe range pipe material pipe wall thickness ou windows British and Metric measurement units are availab flow To...

Page 40: ...p to 99 Physical specifications Transmitter PC ABS Transducer Encapsula transducer cable Standard c Weight Transmitte Transduce D116 Series Ultrason 16 ft s 0 01 5 0 m s on 1 48 25mm 1200mm steel stainless steel PVC Pulse output 0 5000Hz output 4 20mA max load 750Ω MODBUS VDC 1A key with tactile action ttice alphanumeric back lit LCD itter 14 F to 122 F 10 50 ducer 32 F to 176 F 0 80 9 RH non cond...

Page 41: ...ted to a RS 485 tworking i e the analog current output method only using serial port directly using the flowmeter The former is sui tworks The later is used in new monitoring network ent and reliable system operation thod is directly used to implement a monitoring netw M46 of the flowmeter is used as network address cod mmunication protocol Thus analog current loop and opening of a control valve T...

Page 42: ...function sign D116 Series Ultrason the ultrasonic flowmeter is an expanded set of the Fuji FLV s the flowmeter to answer by sending a command The ba on computer system Secondary station ultrasonic flowmete one start bit one stop bit and 8 data bits Check bit NONE ic commands and a carriage return ENTER is used to expr g of data is flexible Frequently used commands are as follo Description Data For...

Page 43: ... means that the transferred da ng the verified sum is achieved by binary system addition the relative binary system data is 44H 49H 2BH 0DH he relative binary system data is 2BH 31H 32H 33H 34 20H 0DH 0AH And command PDI CR transferred da eans the character before it is the sum character and the v 32H 33H 34H 35H 36H 37H 45H 2BH 30H 6D and also may be a blank character tring address code basic com...

Page 44: ...s Register Register Number 2 bytes 2 bytes 0x0000 0xFFFF 0x0000 0x7D Number of Data Bytes Data Bytes V 1 byte N x2 byte 2xN N x2 C o 247 Hexadecimal 0x01 0xF7 and can be checked in the ed on Menu 46 means the address of the flow meter in the M polynomial is X16 X15 X2 1 shield character is 0xA00 method Low byte of the verify code is at the beginning the RTU mode if the instantaneous flow rate uses...

Page 45: ...40027 Quality 001B 40028 4 20mA Analog ou word 001C 40029 4 20mA Analog ou word 001D 40030 Error code char 001E 40031 Error code char 001F 40032 Error code char 003B 40060 Velocity unit cha 003C 40061 Velocity unit cha D116 Series Ultrason ata cription Type No registers ord 32 bits real 2 ord ord 32 bits real 2 ord ord 32 bits real 2 ord word 32 bits real 2 gh word low word 32 bits uint 2 high wor...

Page 46: ...owmeter address or comm address or communication baud rat address and communication baud r 3 16 bits int short integer 32 bits int alphabetic string D116 Series Ultrason r 1 2 String 2 r 3 4 r 1 2 String 1 char 1 2 String 2 char 3 4 rature Value low 32 bits real 2 rature Value rature Value 32 bits real 2 rature Value nergy low word 32 bits real 2 nergy high nergy exponent 16 bits int 1 nergy low w...

Page 47: ...valve in require an optional mounting seat The maximum pipe d ed is DN1200 Fluid temperature range 10 80oC Sen ended to as long as 100m ertion Transducer The insertion transducer is attached t t the measurement point via a ball valve When the tran shutting off the ball valve Therefore installation and ex eving pipeline pressure An O ring seal and joint nut guar ansducer uction Drawing of W211 Tran...

Page 48: ... of the pipe the pipe or air bubbles and a D116 Series Ultrason ansducer measure the dimension from the outer surface o on to meet the following formula y fitting its pinhole in the locating pin then tighten the s it points at the middle position between the two transduce lly tighten the locking screw and screw the locating slee he corresponding upstream downstream upstream red dow tion diagram tr...

Page 49: ... press the key pr or key to select Pipe Mat press the key to confirm Profile Chart Menu 1 1 Enter Menu 1 2 Enter Menu 1 4 Enter Enter D116 Series Ultrason ethods hod Z method through M24 it should be installed accord ounting method for insertion type ultrasonic flowmeters s Due to strong signal strength and high measurement accu rely rusted or with too much scale formation on the insi hod be sure ...

Page 50: ...he tr according to the displayed transducer spacing and the selected mounting me Refer to Installing the Transducers in chapter Step7 Display measurement result Press the keys to ente window M01 About other setup please refer to the related information in the manual Menu 2 3 Menu 2 4 Enter Enter Menu 2 5 Menu 0 1 D116 Series Ultrason ter the key to he key rtion ter the ress the ducer mounting conf...

Page 51: ...DC resistance box 3 wire 4mA RTD PT1000 White Red Black Inlet po D116 Series Ultrason odule and PT1000 Wiring Module option ction eter and measurement temperature range equipped with PT1000 temperature sensor nput the temperature values for the energy measurement T of water at different temperatures and deriving an instan or the RTD module and PT1000 temperature sensors co B2 are the same color C1...

Page 52: ...ox to be 1385 06Ω ance box to be 1000Ω the 4mA potentiometer on the left of A1 and the 4mA po he display of inlet water temperature and return water tempe code 115800 then press key to stretch Only in the cu hut down when the power is cut off ect Adjust 0 to return water temperature adjustment pre key to enter and then select Adjust 0 to inlet water te temperature for 0 00 Press key to Complete ca...

Page 53: ... 3 11 5Installation of RTD Module Before installation of the RTD module as sho After installation as shown in the figure belo D116 Series Ultrason ule shown in the figure below e below sonic Flowmeter Page 53 of 53 ...

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