background image

Malfunctions

33

9

Malfunctions

9.1

General

Turbopump and electronic drive unit malfunctions always result in a warning or error 
message. In both cases, the electronic drive unit outputs an error code. Operating mes-
sages are generally displayed via the LEDs on the electronic drive unit. If an error occurs, 
the turbopump and connected devices will be switched off. The selected venting mode 
will be triggered after the preset delay.

9.2

Operation display via LED

LEDs in the front panel of the electronic drive unit show basic operating conditions of the 
turbopump. A differentiated malfunction and warning display is possible only for opera-
tion with DCU or HPU.

Fig. 8:

Behaviour and meaning of LEDs on the electronic drive unit

9.3

Error codes

WARNING

Automatic start-up after power failure or malfunction acknowledgement

The function "pumping station" of the electronic drive unit remains active after power 
failure or errors that lead to shut down the pump or the system. The turbopump runs up 
automatically after power ist restored or malfunction acknowledgement. 

Switch off the function "pumping station" if necessary.

Provide safety measures against interference in the high vacuum flange while the tur-
bopump is running.

LED

Symbol LED status

Display

Meaning

Green

Off

currentless

On, flashing 

"Pumping Station OFF", rotation speed 

60 min

-1

On, invers flashing

"Pumping Station ON", set rotation speed not at-
tained

On, constantly

"Pumping Station ON", set rotation speed attained

On, blinking

"Pumping Station OFF", rotation speed > 60 min

-1

Yellow

Off

no warning

On, constantly

Warning

Red

Off

no malfunction

On, constantly

Malfunction

Error 
code

Problem

Possible causes

Remedy

Err001

Overspeed

Call Pfeiffer Vacuum Service

Only acknowledge for rotational speed f = 0

Err002

Overvoltage

– Incorrect power pack used

Check power pack type

Check partial mains voltage

Err006

Run-up fault

– Run-up time threshold set too low
– Gas flow in recipient through leaks or 

open valves

– Speed-control switching point not 

reached upon expiration of run-up time

Adjust run-up time to process conditions

Check recipient for leakage and closed 

valves

Adjust speed-control switching point

Err007

Insufficient operating materials

– Insufficient operating materials

Check operating materials

Only acknowledge for rotational speed f = 0

Err008

Connection from electronic drive unit to 
pump faulty

– Connection to pump faulty

Check connections

Only acknowledge for rotational speed f = 0

Summary of Contents for TC 110 PB

Page 1: ...PT 0245 BEN J 1710 OPERATING INSTRUCTIONS EN Translation of the original instructions TC 110 PB Electronic Drive Unit...

Page 2: ...onnection diagram 11 5 Connection Profibus 12 5 1 Connections 12 5 2 Configuring the connection 12 5 2 1 Profibus status LED 12 5 3 Modules 12 5 3 1 PPO1 13 5 3 2 PPO3 14 5 3 3 control status word 14...

Page 3: ...ing the rotation speed switchpoint 26 7 4 7 Rotation speed setting mode 27 7 4 8 Standby 27 7 4 9 Rotation speed set value 27 7 4 10 Operation mode backing pump 28 7 4 11 Operation with accessories 29...

Page 4: ...ns The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk evaluations and hazard analyses and are oriented on international certification stan dards as specified by U...

Page 5: ...t analog output f Rotation speed derivated from frequency in Hz P 000 Parameter of the electronic drive unit with number Prohibition of an action to avoid any risk of accidents the disregarding of whi...

Page 6: ...measures when installing into ambient conditions which afford other protection classes Keep leads and cables well away from hot surfaces 70 C Only separate the pump and the electronic drive unit from...

Page 7: ...the specified values for 20 years the safety control system must be taken out of operation after 20 years and returned to the manufacturer A proof test cannot be accomplished by the user NOTICE EC con...

Page 8: ...the information from the rating plate available Fig 1 Example for a rating plate 3 1 2 Scope of delivery CD ROM for Profibus connection with GSD file 3 2 Range of application Pfeiffer Vacuum electroni...

Page 9: ...mp installation dimensions differing from those in their operating manual Fig 2 Profibus panel or the TC 110 PB b Connections accessory A B not shown c Connection X3 d Service connection PV can f Conn...

Page 10: ...for the connection of a remote control Profibus M12 socket B coded with screw coupling and LED for the connection of a Profibus DP bus system accessory M8 socket with screw coupling for the connection...

Page 11: ...ccessory B2 GND n c Accessory A2 GND n c Accessory B1 GND n c Accessory A1 GND Contact load for accessories per connection 200 mA max UB PE A B C DC in 1 2 3 4 5 24 VDC RS 485 RS 485 n c RS 485 3 4 2...

Page 12: ...first Motorola All Pfeiffer Vacuum parameters of data type 0 1 2 and 7 can be used for the param eter channel PPO1 and the parameterization data Additionally the Pfeiffer Vacuum parameters P 303 P 360...

Page 13: ...Corresponding response 0 No request 0 1 Read parameter value 2 or 7 for data type 0 1 or 7 7 or 11 for data type 2 3 Write parameter value as integer 2 7 or 8 10 Write parameter value only data type 2...

Page 14: ...n 5 1 4 1 3 Errors 2 Operation no error pumping station and motor pumps are on no automatic trip switch 1 0 0 Pumping station Standby no error no automatic trip switch en able process data Bit Output...

Page 15: ...r pump are on no automatic trip switch 4 Heating Rotation speed switch point attained 3 Errors 2 Enable process data control byte 0 ignore 1 accept 0 1 Pump rotates 0 Pumping station Set rotation spee...

Page 16: ...t being destroyed Cutting the plug connection X3 can lead to the destruction of the electronic drive unit when the power supply is still switched on Before pulling the connector X3 necessarily disconn...

Page 17: ...Factory setting and recommended operation are 66 7 of the nominal rotation speed V Standby activated V Reset ongoing error messages when cause has been eliminated with a pulse of 500 2000 ms duration...

Page 18: ...is 961 All units connected to the bus must have differing RS 485 device addresses P 797 Establish the connections according to the specification of the interface RS 485 Connect all units with RS 485...

Page 19: ...channel PPO1 and the parameterization data Avoid conflicts with existing functions in the modules Three figure number of the parameter Display Display of the parameter name in the LCD Representation...

Page 20: ...Vent Enable venting 0 no 1 yes 0 RW 0 1 0 x 017 CfgSpdSwPt Configuration rotation speed switchpoint 0 Rotation speed switchpoint 1 1 Rotation speed switchpoint 1 2 7 RW 0 1 0 x 019 Cfg DO2 Configurati...

Page 21: ...guration input DI1 Setting P 062 0 Deactivated 1 Enable venting 2 Heating 3 Sealing gas 4 Run up time control 5 Rotation speed setting mode 6 Motor 7 Enable HV sensor 1 7 RW 0 7 1 x 063 Cfg DI2 Config...

Page 22: ...d rpm 1 R rpm 0 999999 399 NominalSpd Nominal rotation speed rpm 1 R rpm 0 999999 Display Designation Functions Data type Access Unit min max default Display Designation Functions Data type Access met...

Page 23: ...ressure switchpoint 2 underrun Control is equal to parameter P 732 P 750 P 732 21 Fore vacuum valve delayed 24 V DC time delayed after pumping station on 22 Backing pump standby Control is equal to st...

Page 24: ...type Three characteristics are available in order to completely ex haust the pump s capacity for each gas type 6 Pressure value 1 Pressure value signal 0 V error 1 V underrange 1 5 8 5 V for sensor RP...

Page 25: ...ween permissible power and gas friction is attained To avoid rotation speed fluctuations Pfeiffer Vacuum recommends setting a some what lower frequency in rotation speed setting mode 7 4 4 Set value p...

Page 26: ...ion speed switchpoint 1 P 701 Fig 5 Example for the configuration rotation speed switchpoint 1 active Rotation speed switchpoint 1 2 Adjust the parameter P 701 to the desired value in Adjust the param...

Page 27: ...set value in standby mode is 66 7 of the nominal rotation speed Underrunning or overrunning the set speed in standby mode activates or deacti vates the status signal P 306 SetSpdAtt Adjust the parame...

Page 28: ...on of idling turbopumps and type dependent varying fore vacuum pressures of the backing pumps require the switching thresholds to be set separately for the intermittend mode Pfeiffer Vacuum recommends...

Page 29: ...rature controlled operation of a connected air cooling unit see p 22 chap 7 3 Threshold values are type specific and are anchored in the electronic drive unit Sealing gas valve Switch on or off a seal...

Page 30: ...urposes various status queries are prepared in the parameter set 7 5 Switching on off the pump 7 5 1 Switching on The function pumping station comprises turbopump operation with control of all con nec...

Page 31: ...Individual address of the unit 001 255 Group address 9xx for all identical units no response global address 000 for all units on the bus no response Action see p 31 chap 8 2 n2 n0 Pfeiffer Vacuum para...

Page 32: ...9 48 50 48 13 0 4 2 1 0 0 1 0 0 6 1 1 1 1 1 1 0 2 0 C R ASCII 48 52 50 49 48 48 49 48 48 54 49 49 49 49 49 49 48 50 48 13 Data type Description Size l1 l0 Example 0 boolean_old Boolean value false tru...

Page 33: ...ovide safety measures against interference in the high vacuum flange while the tur bopump is running LED Symbol LED status Display Meaning Green Off currentless On flashing Pumping Station OFF rotatio...

Page 34: ...k deployment conditions Err119 Excess temperature on bearings Insufficient cooling Improve cooling Check deployment conditions Err143 Operating materials pump overtempera ture Insufficient cooling Imp...

Page 35: ...icient cooling Improve cooling Check deployment conditions Wrn119 High bearing temperature Insufficient cooling Improve cooling Check deployment conditions Wrn143 High temperature of operating materia...

Page 36: ...riction of the use of certain Hazardous Substances 2011 65 EU TC 110 PB Harmonised standards and national standards and specifications which have been ap plied DIN EN 61000 3 2 2014 DIN EN 61000 3 3 2...

Page 37: ...are the only supplier of vacuum technology that provides a complete product portfolio COMPETENCE IN THEORY AND PRACTICE Benefit from our know how and our portfolio of training opportunities We suppor...

Reviews: