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Pfeiffer MVP 015-4 DC, Operating Instructions Manual

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Pfeiffer MVP 015-4 DC Operating Instructions Manual Download Page 36

8.6 Switching off the vacuum pump

Procedure

1. Allow the vacuum pump to run on for 5 to 10 minutes with the vacuum connection open to allow 

any condensate that may be present to be removed from the vacuum pump.

2. If required, switch the vacuum pump off in each pressure range.
3. Disconnect the voltage supply on the power supply pack.

Operation

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Summary of Contents for MVP 015-4 DC

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original MVP 015 4 DC Diaphragm Pump...

Page 2: ...act info pfeiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all mod...

Page 3: ...16 3 1 1 Drive 16 3 1 2 Pumping system 16 3 1 3 Cooling 16 3 2 Connections 16 3 3 Identifying the product 17 3 4 Scope of delivery 17 4 Transportation and Storage 18 4 1 Transporting the vacuum pump...

Page 4: ...6 9 Maintenance 37 9 1 Maintenance instructions 37 9 2 Checklist for inspection and maintenance 38 9 3 Change the diaphragms and valves 39 9 3 1 Dismantle the diaphragm head and valves 39 9 3 2 Cleani...

Page 5: ...ic drive unit for diaphragm pumps when deliv ered 32 Tbl 13 Configure parameters P 019 and P 024 33 Tbl 14 Parameters P 060 and P 061 33 Tbl 15 Behavior and meaning of the LED of the electronic drive...

Page 6: ...electronic drive unit to the power supply DCU and turbo pump 22 Fig 7 Pin assignment of the D Sub socket 15 pin 23 Fig 8 Connection options via interface RS 485 25 Fig 9 Networking via the RS 485 int...

Page 7: ...ion in a pumping station without base plate 1 2 Target group These operating instructions are aimed at all persons performing the following activities on the product Transportation Setup Installation...

Page 8: ...the warranty Warning of hot surfaces The label warns of hot surfaces during operation or immediately after switching off the vacuum pump Tbl 1 Stickers on the product 1 2 3 Fig 2 Position of the label...

Page 9: ...ample P 312 software version PE Earthed conductor protective earth PWM Pulse width modulation Type of modulation where one technical variable e g electrical voltage changes between two values T Temper...

Page 10: ...of damage to property Is used to highlight actions that are not associated with personal injury Instructions to avoid damage to property Notes tips or examples indicate important information about th...

Page 11: ...ifications on the unit Ensure the integration into an Emergency Off safety circuit CAUTION Danger of injury from bursting as a result of high pressure in the exhaust line Faulty or inadequate exhaust...

Page 12: ...n increase to above 105 C Allow the vacuum pump to cool down before carrying out any work Wear personal protective equipment if necessary Risks during disposal WARNING Health hazard through poisoning...

Page 13: ...r intervals Do not expose body parts to the vacuum Never disconnect plug connections during operation Never fill or operate the unit with cleaning agents or cleaning agent residues Do not carry out yo...

Page 14: ...ument may only be carried out by persons who have appropriate profes sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum Trai...

Page 15: ...tion for maintenance and repair Advanced training courses Pfeiffer Vacuum offers advanced training courses to maintenance levels 2 and 3 Adequately trained individuals are Maintenance level 1 Customer...

Page 16: ...st with silencer 7 Grounding screw 2 Vacuum connection 1 8 thread 3 1 1 Drive The diaphragm pump forms a compact unit with the electronic drive unit The integrated electronic drive unit permits the co...

Page 17: ...eiffer Vacuum always keep all of the information on the rating plate to hand Learn about certifications through test seals on the product or at www tuev sued de 3 4 Scope of delivery Vacuum pump with...

Page 18: ...n adequately sized level surface Transporting the vacuum pump without its packaging 1 Unpack the vacuum pump 2 To protect the inside of the pump leave the blind plugs on the vacuum connection during t...

Page 19: ...the shortest possible vacuum connection lines with large nominal diameter prevents pressure losses Condensate separator Pfeiffer Vacuum recommends the installation of a condensate separator in case va...

Page 20: ...flange 3 Depending on the pump type use PVC or metallic hoses with flange connections from the Pfeiff er Vacuum component shop 4 Option In case of higher gas throughputs mount an exhaust line 5 Route...

Page 21: ...voltage and output voltage in accordance with IEC 61010 1 IEC 60950 1 and IEC 62368 1 Make sure that the power supply pack meets the requirements in accordance with IEC 61010 1 IEC 60950 1 and IEC 62...

Page 22: ...t 1 Make sure that you have the correct supply voltage 2 Make sure that the S1 power supply pack master switch is off prior to connection 3 Plug the 15 pin connection cable plug into the remote connec...

Page 23: ...the D Sub socket 15 pin Pin Function Description factory setting 1 24 VDC input Voltage supply for drive and interface 2 DI access request V Control via DIs GND open Control unlocked 3 DI1 V Rotation...

Page 24: ...nts connected and malfunction acknowledgement open Vacuum pump off DI stand by pin 6 V Stand by activated The stand by speed can be selected in the range 30 to 100 of the nominal speed GND open Stand...

Page 25: ...ata word length 8 bit Parity none no parity Start bits 1 Stop bits 1 Tbl 6 Features of the RS 485 interface Connecting Pfeiffer Vacuum display and control units or a PC Use connection cables from the...

Page 26: ...stem Y connector RS 485 RS 485 M12 M12 M12 USB RS 485 converter MVP MVP MVP Fig 9 Networking via the RS 485 interface 6 4 Pfeiffer Vacuum protocol for RS 485 interface 6 4 1 Telegram frame The telegra...

Page 27: ...rotation speed parameter P 309 device address slave 123 1 2 3 0 0 3 0 9 0 2 1 1 2 cR ASCII 49 50 51 48 48 51 48 57 48 50 61 63 49 49 50 13 Data response 633 Hz Current rotation speed parameter P 309 d...

Page 28: ...ter string with 6 charac ters ASCII codes between 32 and 127 06 TC_110 TM_700 6 boolean_new Logical value false true 01 0 corresponds with false 1 corresponds with true 7 u_short_int Positive whole nu...

Page 29: ...P 002 stand by mode on off Three digit number of the parameter Display Display of parameter description Description Brief description of the parameters Functions Function description of the parameter...

Page 30: ...Error code 4 R 309 ActualSpd Actual rotational speed Hz 1 R Hz 310 DrvCurrent Drive current Drive current in A 2 R A 0 9999 99 311 OpHrsPump Pump operating hours 1 R h x 312 Fw version Software versi...

Page 31: ...rnal components e g vacuum measuring instruments additional parameters extended parameter set are available in the corresponding Pfeiffer Vacuum display and control panels Refer to the corresponding o...

Page 32: ...t and outlet otherwise the motor jams and sus tains damage Make sure that the distributor is installed correctly on the diaphragm heads before connecting the vacuum pump to the vacuum equipment Before...

Page 33: ...active 5 Set rotation speed reached active once the set rotation speed is reached 6 Pump on active if pump on motor on and no error 9 always 0 GND for the control of an external device 10 always 1 V f...

Page 34: ...sired settings via the RS 485 using the peripheral device 8 4 1 Normal operation The vacuum pump starts in boost mode for max 5 minutes with the maximum speed The current is monitored at the same time...

Page 35: ...havior and meaning of the LED of the electronic drive unit 8 5 2 Temperature monitoring If threshold values are exceeded output signals from temperature sensors allow the vacuum pump to be switched to...

Page 36: ...n on for 5 to 10 minutes with the vacuum connection open to allow any condensate that may be present to be removed from the vacuum pump 2 If required switch the vacuum pump off in each pressure range...

Page 37: ...Dismantle the vacuum pump for inspection away from the system if necessary NOTICE Damage caused by unsuitable cleaning agents Unsuitable cleaning agents damage pump parts Use only approved cleaning ag...

Page 38: ...evel 2 We recommend that Pfeiffer Vacuum Service carry out maintenance work at level 2 If the specified intervals are exceeded or if maintenance work is carried out improperly no war ranty or liabilit...

Page 39: ...nch WAF 14 Allen key WAF 4 A D 2 1 3 4 5 6 7 8 Fig 10 Diaphragm head and valves A D Diaphragm head cover 5 Intermediate plate 1 Banjo bolt 6 Diaphragm 2 Cylinder screws 7 Spacer disks 3 Valve plate 8...

Page 40: ...inspection sets 9 3 3 Mount the diaphragm head and valves Spacer disks Spacer disks are available in 3 sizes 13 0 6 4 0 5 mm 13 0 6 4 0 1 mm 16 0 6 4 0 05 mm The number and size of the spacer disks va...

Page 41: ...ered the vacuum pump that may attack the pump materials or lead to deposits clean the inside of the pump heads Procedure for longer vacuum pump shutdowns 1 Disconnect the vacuum pump from the vacuum s...

Page 42: ...nts must be disposed of in accordance with the applica ble regulations relating to environmental protection and human health with a view to reducing natural resource wastage and preventing pollution 1...

Page 43: ...an error code that you can read out via the interface of the electronic drive unit If an error occurs the vacuum pump switches off Should malfunctions occur you can find information about potential c...

Page 44: ...emove the cause of the malfunction 3 Reset the malfunction message with parameter P 009 Use preconfigured quick keys with the symbol or display tiles on Pfeiffer Vacuum display and control units Error...

Page 45: ...acuum Service Error E042 Hardware error EPROM checksum incorrect Contact Pfeiffer Vacuum Service Error E043 Hardware error E2 PROM write error Contact Pfeiffer Vacuum Service Error E090 Internal devic...

Page 46: ...ity You can find more detailed information and addresses on our homepage in the Pfeiffer Vacuum Service section You can obtain advice on the optimal solution for you from your Pfeiffer Vacuum represen...

Page 47: ...duct in suitable stable transport containers only e Maintain applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Attach the contamination declaration to the outside of the packag ing 7 Now send...

Page 48: ...spection sets A D Head cover 3 Intermediate plate 1 Valve plate 4 Diaphragm 2 Sealing ring Item no of the dia phragm pump PK T05 068 PK T05 069 Invalid versions PK T05 160 PK T05 161 Current versions...

Page 49: ...G Push in T fitting 1 8 thread P 4131 030 E Mains cable 230 V AC CEE 7 7 to C13 3 m P 4564 309 ZA Mains cable 115 V AC NEMA 5 15 to C13 3 m P 4564 309 ZE Mains cable 115 230 V without plug IEC socket...

Page 50: ...s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10 2 1 69 10 3 1 1 27 10 2 1 67 10 2 Torr l s 1 33 0 133 78 9 1 1 32 atm cm3 s 1 01 0 101 59 8 0 76 1 Tbl 25 Conversion table Units for gas...

Page 51: ...No No Mains cable No No Tbl 26 Technical data MVP 015 4 DC 16 3 Substances in contact with the media Pump parts Substances in contact with the media Diaphragm EPDM Valves EPDM Head cover Aluminium Hos...

Page 52: ...G1 8 G1 8 V 140 30 230 264 62 62 65 125 7 49 90 100 115 31 5 7 5 5 5 4x Fig 13 Dimensions MVP 015 4 DC pumping station version Technical data and dimensions 52 54...

Page 53: ...ertain hazardous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications DIN EN ISO 12100 2011 DIN EN 61000 6 2 2006 Corr 2011 DIN EN 1012 2 2...

Page 54: ...PU0078 ed C Date 2011 P N PU0078BEN...

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