Pfeiffer Vacuum MVP 010-3 DC Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

Translation of the Original

MVP 010-3 DC

Diaphragm Pump

Summary of Contents for MVP 010-3 DC

Page 1: ...OPERATING INSTRUCTIONS EN Translation of the Original MVP 010 3 DC Diaphragm Pump...

Page 2: ...pfeiffer vacuum de Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on our website Disclaimer of liability These operating instructions describe all models and v...

Page 3: ...on 16 3 1 Function 16 3 1 1 Drive 16 3 1 2 Pumping system 16 3 1 3 Cooling 16 3 2 Connections 17 3 3 Identifying the product 17 3 4 Shipment 17 4 Transportation and Storage 18 4 1 Transporting the vac...

Page 4: ...m pump 36 9 Maintenance 37 9 1 Maintenance instructions 37 9 2 Checklist for inspection and maintenance 38 9 3 Change the diaphragms and valves 38 9 3 1 Dismantle the diaphragm head and valves 38 9 3...

Page 5: ...tronic drive unit for diaphragm pumps when deliv ered 32 Tbl 13 Configure parameters P 019 and P 024 33 Tbl 14 Parameters P 060 and P 061 33 Tbl 15 Behavior and meaning of the LED of the electronic dr...

Page 6: ...Fig 5 Connecting the electronic drive unit to the power supply DCU and turbo pump 22 Fig 6 Pin assignment of the D Sub socket 15 pin 23 Fig 7 Cross link via connection RS 485 using connection cables a...

Page 7: ...oup These operating instructions are aimed at all persons performing the following activities on the product Transportation Setup Installation Usage and operation Decommissioning Maintenance and clean...

Page 8: ...tickers on the product 1 2 Fig 1 Position of the stickers on the product 1 Rating plate 2 Hot surface warning sign 1 3 4 Abbreviations Abbreviation Meaning in this document DC Direct current DCU Displ...

Page 9: ...tion with a short description Example P 312 software version PA Polyamide PE Earthed conductor protective earth T Temperature in C property abbreviation of the vacuum pump TC Turbopump electronic driv...

Page 10: ...ICE Danger of property damage Notice is used to address practices not related to physical injury Instructions on avoiding property damage Notes tips or examples indicate important information on the p...

Page 11: ...es being expelled without an exhaust line Exhaust gases and vapors are released from the turbo pumping station unhindered during normal us age In the case of processes with toxic media there is a risk...

Page 12: ...equirements for double isolation between mains input voltage and output voltage in accordance with IEC 61010 and IEC 60950 Make sure that the power supply pack meets the requirements in accordance wit...

Page 13: ...ecommended by Pfeiffer Vacuum 2 6 Foreseeable improper use Misuse of the product invalidates all warranty and liability claims Any use that is counter to the purpose of the product whether intentional...

Page 14: ...troubleshooting and maintenance of the product and who have the following qualifications Qualification in the mechanical field in accordance with nationally applicable regulations Knowledge of this d...

Page 15: ...level 3 Customer with Pfeiffer Vacuum service training Pfeiffer Vacuum service technician 2 7 3 Advanced training with Pfeiffer Vacuum For optimal and trouble free use of this product Pfeiffer Vacuum...

Page 16: ...Cover lid 8 Fixing plate 3 Connecting socket 9 Diaphragm head 1 4 LED 10 Vacuum connection G 1 8 5 Diaphragm head 3 11 Exhaust with silencer G 1 8 6 Diaphragm head 2 3 1 1 Drive The diaphragm pump for...

Page 17: ...Identifying the product To ensure clear identification of the product when communicating with Pfeiffer Vacuum always keep all of the information on the rating plate to hand Learn about certifications...

Page 18: ...adequately sized level surface Transporting the vacuum pump without its packaging 1 Unpack the vacuum pump 2 To protect the inside of the pump leave the blind plugs on the vacuum connection during tra...

Page 19: ...m connection lines with large nominal diameter prevents pressure losses Condensate separator Pfeiffer Vacuum recommends the installation of a condensate separator in case vapors are formed from moistu...

Page 20: ...flange 3 Depending on the pump type use PVC or metallic hoses with flange connections from the Pfeiff er Vacuum component shop 4 Option In case of higher gas throughputs mount an exhaust line 5 Route...

Page 21: ...ween mains input voltage and output voltage in accordance with IEC 61010 and IEC 60950 Make sure that the power supply pack meets the requirements in accordance with IEC 61010 and IEC 60950 Where poss...

Page 22: ...t 1 Make sure that you have the correct supply voltage 2 Make sure that the S1 power supply pack master switch is off prior to connection 3 Plug the 15 pin connection cable plug into the remote connec...

Page 23: ...the D Sub socket 15 pin Pin Function Description factory setting 1 24 VDC input Voltage supply for drive and interface 2 DI access request V Control via DIs GND open Control unlocked 3 DI1 V Rotation...

Page 24: ...nts connected and malfunction acknowledgement open Vacuum pump off DI stand by pin 6 V Stand by activated The stand by speed can be selected in the range 30 to 100 of the nominal speed GND open Stand...

Page 25: ...Start bits 1 Stop bits 1 Tbl 6 Features of the RS 485 interface Connecting a Pfeiffer Vacuum display and control units or PC Use the connection cable from the control unit scope of delivery or from t...

Page 26: ...only ASCII code characters 32 127 the exception being the end character of the telegram C R Basically a master e g a PC sends a telegram which is answered by a slave e g electronic drive unit or tran...

Page 27: ...3 1 0 3 0 9 0 6 0 0 0 6 3 3 0 3 7 cR ASCII 49 50 51 49 48 51 48 57 48 54 48 48 48 54 51 51 48 51 55 13 6 3 4 Telegram example 2 Control command Switch on the pumping station parameter P 010 device add...

Page 28: ...corresponds with false 1 corresponds with true 7 u_short_int Positive whole number 03 000 to 999 10 u_expo_new Positive exponential number The last of both digits are the exponent with a deduction of...

Page 29: ...tion speed P 002 stand by mode on off Three digit number of the parameter Display Display of parameter description Description Brief description of the parameters Functions Function description of the...

Page 30: ...mands 7 3 Status requests Display Designations Functions Data type Access type Unit min max de fault can be stor ed 303 Error code Error code 4 R 309 ActualSpd Actual rotational speed Hz 1 R Hz 310 Dr...

Page 31: ...ditional parameter for the DCU Additional parameter in the control panel The basic parameter set is set in the electronic drive unit ex factory For controlling con nected external components e g vacuu...

Page 32: ...pump to the vacuum equipment Before commissioning make completely sure that the pressure side pressure is below the per missible limit Important settings and function related variables are factory pr...

Page 33: ...or individual requirements you can configure most connections for the electronic drive unit with the parameter set 8 3 1 Configuring the digital outputs Option Description 1 No error active with troub...

Page 34: ...iffer Vacuum display and control unit observe the associated operating in structions DCU operating instructions available from the Download Center HPU operating instructions available from the Downloa...

Page 35: ...le only for operation with DCU or HPU Display Activity Meaning None No adequate power supply 10 active 1 Hz No errors Vacuum pump OFF Vacuum pump stationary 50 active 1 Hz No errors Vacuum pump OFF Va...

Page 36: ...09 or by pressing the button on the DCU Switch the running vacuum pump off and back on again by pressing the on the DCU once 8 6 Switching off the vacuum pump Procedure 1 Allow the vacuum pump to run...

Page 37: ...against reactivation Dismantle the vacuum pump for inspection away from the system if necessary NOTICE Damage caused by unsuitable cleaning agents Unsuitable cleaning agents damage pump parts Use only...

Page 38: ...if maintenance work is carried out improper ly no warranty or liability claims are accepted on the part of Pfeiffer Vacuum This also applies if original spare parts are not used Action Inspection Main...

Page 39: ...on the intake side 5 Remove the intermediate plate 6 Release the valves and the sealing ring from the intermediate plate 7 Lift the diaphragm slightly at the side 8 Unscrew and remove the diaphragm fr...

Page 40: ...hragm has a right hand thread Pay attention to the spacer disks 3 Place the valves and the sealing ring in the intermediate plate 4 Position the intermediate plate 5 Put on the diaphragm head cover Ob...

Page 41: ...with the original sealing plugs 4 Store the vacuum pump in dry dust free rooms within the specified ambient conditions 5 Pack the vacuum pump together with a drying agent in a plastic bag and seal the...

Page 42: ...an error code that you can read out via the interface of the electronic drive unit If an error occurs the vacuum pump switches off Should malfunctions occur you can find information about potential c...

Page 43: ...display and control panel or the PC 2 Remove the cause of the malfunction 3 Reset the error message with parameter P 009 or by pressing the button on the DCU Error code Problem Possible causes Remedy...

Page 44: ...acuum Service Error E042 Hardware error EPROM checksum incorrect Contact Pfeiffer Vacuum Service Error E043 Hardware error E2 PROM write error Contact Pfeiffer Vacuum Service Error E090 Internal devic...

Page 45: ...and addresses can be found on our website in the Pfeiff er Vacuum Service section Advice on the optimum solution is available from your Pfeiffer Vacuum contact partner For quick and smooth handling of...

Page 46: ...ontainers e Observe the applicable transport conditions ERKL RUNG KONTAMINIERUNG 6 Affix the declaration of contamination to the outside of the packag ing 7 Then send your product to your local Servic...

Page 47: ...parts only 3 When ordering the overhaul kit observe the respective part number of the diaphragm pump 1 2 3 Fig 10 Spare parts of the inspection sets 1 Valve plate 3 Diaphragm 2 Sealing ring on the su...

Page 48: ...ose connection 8 6 mm P 4131 029 G Push in T fitting G 1 8 P 4131 030 E Mains cable 230 V AC CEE 7 7 to C13 3 m P 4564 309 ZA Mains cable 115 V AC NEMA 5 15 to C13 3 m P 4564 309 ZE Mains cable 115 23...

Page 49: ...sion table Pressure units mbar l s Pa m3 s sccm Torr l s atm cm3 s mbar l s 1 0 1 59 2 0 75 0 987 Pa m3 s 10 1 592 7 5 9 87 sccm 1 69 10 2 1 69 10 3 1 1 27 10 2 1 67 10 2 Torr l s 1 33 0 133 78 9 1 1...

Page 50: ...ump parts Substances in contact with the media Diaphragms EPDM Valves EPDM Head covers Aluminium Hose connection PVC Elbow union CuZn nickel plated Straight compression coupling on the suction hose Cu...

Page 51: ...f the use of certain hazardous substances delegated directive 2015 863 EU Harmonized standards and applied national standards and specifications EN ISO 12100 2010 DIN EN 55011 2018 05 EN 1012 2 2011 1...

Page 52: ...PU0071 ed B Date 1910 P N PU0071BEN...

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Pfeiffer Vacuum MVP 010-3 DC, Operating Instructions Manual

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