Pfaff PowerLine 2231 Setup Instructions Download Page 1 | Manualshive

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296-12-19 216/002
Aufstellanleitung engl. 02.13

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2235

2542
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2546

SET-UP INSTRUCTIONS

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Summary of Contents for PowerLine 2231

Page 1: ...296 12 19 216 002 Aufstellanleitung engl 02 13 2231 2235 2542 2545 2546 SET UP INSTRUCTIONS ...

Page 2: ...translation of PFAFF Service Manuals whether in whole or in part is only permitted with our prior consent and with reference to the source PFAFF Industriesysteme und Maschinen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern ...

Page 3: ...bling the motor 18 4 02 Assembling the motor speedcontrolunit and controlbox 19 5 LED Lamp optional 21 5 01 Assembling the LED lamp 21 5 02 Fitting the transformer to the LED lamp 22 6 Installation 23 6 01 Setting the sewing machine into the stand 23 6 02 Fitting the V belt and assembling the bottom belt guard 24 6 03 Assembling the thread guide and take up lever guard 25 6 04 Assembling the top V...

Page 4: ...et up site If the machine was delivered without a table both the stand and the table top intended for use must be constructed for a weight of at least 100 kilos 1 01 Explanation of the symbols In these Set Up Instructions symbols emphasize operations to be carried out or important information The symbols used have the following meaning Note information Service repair adjustment maintenance work to...

Page 5: ...al sewing machine for which all individual components have been delivered by the PFAFF Industriesysteme und Maschinen AG 2 01 Sewing machine accessories Sewing machine accessories Description No of pieces Thread guide and take up lever guard with screws and nuts 1x V belt and belt guard with screws 1x Bobbin 5x Reel stand complete 1x Rear rubber pads with screws Front rubber pads Hinge with screws...

Page 6: ...hers I n d u s t r i a l Oilcan 1x Sachet with 80 ml oil Dusting brush 1x Sewing head protective cover 1x Allan key 3 mm 1x Screwdriver large 1x Screwdriver small 1x Control panel bracket with motor AB 321 PF 321 only Set up instructions instruction manual for the machine Earth cable 2231 2235 2x 2542 2545 and 2546 3x screw and washers Scope of delivery ...

Page 7: ...screws Control box with fastening screws A B C D F1 TE PM Control panel bracket with control panel and fastening screws Speed control unit with holder and fastening screws and connecting rod to the pedal Scope of delivery 2 02 Accessories for the sewing machine drive with PicoDrive P45 PD2 L ...

Page 8: ...tor and fastening screws Control box with switch fastening screws and cable Adapter cable for synchronizer A B C D F1 TE PM Control panel bracket with control panel and fastening screws Scope of delivery 2 03 Accessories for the sewing machine drive with EcoDrive P74 ED L ...

Page 9: ...9 Control package EcoDrive P74 ED L Description Speed control unit with holder and fastening screws and connecting rod to the pedall Scope of delivery ...

Page 10: ...6 4001 151 Vers 08 04 08 115 80 106 60 240 5 92 364 517 5 30 40 2x 99 2x R 2 2 46 60 4x R 2 2 22 R 9 4 x 5 206 0 4 233 5 0 4 2x 80 0 4 2x R 1 0 4 x 208 0 4 2x 644 R 2 3 2 x R 9 4 x 14 0 4 2x 14 0 4 2x R 8 4 x R 1 5 2 x 50 0 4 2x 50 0 4 2x 66 2x 77 3 2x R 9 4 x 0 5 A A B B 0 5 0 5 0 5 20 18 7 0 5 0 A A 17 5 0 5 2x B B ...

Page 11: ...233 5 0 0 4 3x 80 0 4 0 3x R 1 0 6 x 208 0 0 4 3x 999 R 2 3 2 x R 9 4 x 14 0 0 40 2x 14 0 0 4 2x R 8 4 x R 1 5 2 x 50 0 0 4 2x 50 0 0 4 2x 66 3x 77 3 3x R 9 6 x A A B B 20 18 7 0 5 0 A A 17 5 0 5 0 2x B B 40 3 01 02 On machines with 700 mm clearance width 906 4001 161 Vers 24 02 11 Stand and table top ...

Page 12: ...40 4x 99 4x 701 1019 350 92 R 2 2 46 60 8x R 2 2 22 R 9 4 x 5 206 0 0 4 233 5 0 0 4 4x 80 0 4 0 4x R 1 0 8 x 208 0 0 4 4x 1299 R 2 3 2 x R 9 4 x 14 0 0 40 2x 14 0 0 4 2x R 8 4 x R 1 5 2 x 50 0 0 4 2x 50 0 0 4 2x 66 4x 77 3 4x R 9 8 x A A B B 20 18 7 0 5 0 A A 17 5 0 5 0 B B 50 906 4001 163 Vers 21 01 13 ...

Page 13: ...ly drawing for the table 3 02 01 On machines with 350 mm clearance width Speedcontrolunit P45 P74 View Underside table top Stand position 906 3750 010 895 Controlbox P45 P74 Drillholes for fastening the motor Screwed inserts M8 x 30 Hole for the sewing head support Öl pan Holes for main switch P45 PD P74 ED Braeket for drawer Controlbox AB 321 PF 321 Speedcontrolunit AB 321 PF 321 ...

Page 14: ...135 136 165 128 0 3 156 Ø 14 0 1 NM 106 115 Controlbox P45 P74 Drillholes for fastening the motor Screwed inserts M8 x 30 Hole for the sewing head support Holes for main switch P45 PD P74 ED Braeket for drawer Stand and table top Stand position 906 3750 000 895 Speedcontrolunit P45 P74 View Underside table top ...

Page 15: ... 0 2 30 0 2 265 0 2 Stand position Drillholes for fastening the motor Screwed inserts M8 x 30 Hole for the sewing head support Holes for main switch P45 PD P74 ED Braeket for drawer Drillholes for fastening the support angle Screwed inserts M8 x 30 Support angle 91 502 559 71 895 Stand and table top Controlbox P45 P74 Speedcontrolunit P45 P74 View Underside table top ...

Page 16: ...ion 3 02 must be followed Depending on the design stand and table top must be configured for the following minimum weight Fig 3 03 6x40 4x 3x20 6x M10x20 4x 4x30 4x 4 2x13 6x 4 2x13 8x M8x16 4x Clearance width 700 mm Clearance width 1000 mm Clearance width 350 mm kg 100 kg 150 kg 170 Given the considerable weight of the machine do not operate with out support 91 502 559 71 895 ...

Page 17: ...nd then level the table top horizontally To avoid the stand tilting adjust it evenly on both sides To guarantee that the stand is standing securely it must be positioned securely on the ground with all four legs The height can be adjusted with screw 2 3 05 Adjusting the table top height Stand and table top Fig 3 04 1 2 1 ...

Page 18: ... L Fig 4 01 1 2 3 Assemble motor mounting 1 motor 2 belt guard support 3 and belt pulley 4 as shown in Fig 4 01 4 Sewing machine drive 4 01 02 AB 321 and PF 321 Mount the motor bracket motor belt guad bracket and pulley in accordance with the in structions in the instruction manual for the drive ...

Page 19: ...e top with four screws 6x30 Attach the mains switch 4 to the table top with two screws 6x30 Screw the mains cable of the control box 3 to the table top with a mains lead cleat Assemble the speed control unit 4 and attach it to the table top with two screws 6x30 Mount the pedal on the stand s cross bar aligning the middle of the pedal with the cen tre of the needle Fit connection rod 5 to speed con...

Page 20: ...ox 3 to the table top with a mains lead cleat Assemble the speed control unit 4 and attach it to the table top with two screws 6x30 Mount the pedal on the stand s cross bar aligning the middle of the pedal with the cen tre of the needle Fit connection rod 5 to speed control unit 4 and to the pedal The slant of the pedal can be adjusted after loosening screw 6 slant angle approx 10 1 M8x30 3x 6x30 ...

Page 21: ... voltage mounting plate Assemble the LED lamps 1 as shown in Fig 5 01 Install cable 2 in the recess of the machine arm and lead plug 3 down through the machine Secure cable 2 with clamps 4 and 5 and the corresponding available screw Reattach the voltage mounting plate and head and arm cover Fig 5 01 1 1 3 5 4 2 ...

Page 22: ...mer to the LED lamp Attach transformer 1 to the table top with four screws 4 x 20 Screw the power line with clamps and main leads cleat to the table top Connect the cable to the LED lamp with a connector LED Lamp Fig 5 02 4x20 4x ...

Page 23: ...Attach each of the hinges 1 to the sewing head with two screws M6 x 16 On the PFAFF 2542 and 2545 46 attach tilt lock 2 with a M5 x 6 screw on the PFAFF 2231 2235 the tilt lock is already attached Set the sewing machine into the table top Installation Fig 6 01 1 2 1 ...

Page 24: ...lt are running freely Tighten screws 3 and fasten belt guard 5 with screw 6 nut 7 Installation Fig 6 02 1 2 5 6 3 3 4 7 6 02 Fitting the V belt and assembling the bottom belt guard 6 02 01 P45 PD2 L and P74 ED L 6 02 02 AB 321 and PF 321 Fit the V belt to the balance wheel and the motor pulley The V belt is tensioned by turning the motor bracket Mount the lower belt guard in accordance with the in...

Page 25: ... thread guide 4 screw 5 as shown in Fig 6 03 Screw thread guide 6 into threaded hole 7 and fit counter nut 8 from below Fasten take up lever guard 9 to the arm cover 2 with screws 10 M4x10 and nuts 11 as shown in Fig 6 03 Leave face plate and arm cover unscrewed for the next assembly steps Fig 6 03 3 3 5 4 1 2 8 11 6 7 9 10 ...

Page 26: ...d sewing head support Attach guard belt 1 with screws 2 Insert sewing head support 3 into the hole in the table top Do not operate the machine with support 3 Danger from top heavy sewing head Machine cannot fall over when tilted backwards Fig 6 04 3 2 2 2 1 ...

Page 27: ... 2 with one screw M5 x 12 to the control panel 3 with motor AB 321 and PF 321 only Attach control panel 3 to bracket with two screws 5 x 10 Lead the control panel cable through hole 4 in the case Connect the control panel plug with the connector provided for the control panel in the arm of the machine Reattach face plate 5 and arm cover 6 3 2 1 4 6 5 ...

Page 28: ...for the machine to ground point A Connect the ground point on the motor base and on the control unit by way of a ground cable to ground point A For control unit P45 PD 2 L and P74 ED L connect the ground cable to the master switch and ground point A For control unit P45 PD 2 L and P74 ED L screw connect the ground cable from plug X1 to the ground point of the control box 6 06 Connecting the plug i...

Page 29: ...er Optional Light barrier Q1 HQ1 Power switch Mains plug Control unit QA40 PD A1 LED Netzteil 2231 2235 PC FSL Thread tension release FK Thread clamp PFA Automatic presser foot lift ML Machine running signal 900 Thread trimmer VR Backtacking device KS Knee switch for automatic presser foot lift Speed control unit LED power supply unit for software download ...

Page 30: ...1 KS X4 X0 PC A2 B30 S26 A20 Option BDF PICO TOP A 20 Synchronizer PD 6 Ministop drive unit long with incremental transducer for software download Q1 HQ1 power switch Mains plug Control unit P74 ED A1 Optional LED power supply unit Light barrier Y3 Y4 Y5 Y6 Y9 Y8 Y14 Y1X R1 2235 2542 2545 2546 Installation Adapter ...

Page 31: ...45 PD2 L Installation BDF PICO TOP PC H1 2545 BASIC 2546 BASIC for software download Q1 HQ1 power switch Mains plug BDF PICO TOP Control unit QA40 PD A1 PC Synchronizer PD 6 Ministop drive unit long with incremental transducer LED power supply unit ...

Page 32: ...3229 6 07 04 PFAFF 2235 with AB 321 Mains plug FSL Thread tension release BDF Control panel FK Thread clamp PFA Automatic presser foot lift ML Machine running signal 900 Thread trimmer VR Backtacking device SWG Speedcontrolunit KS Knee switch for software download 2235 Synchronizer PD 6 Installation ...

Page 33: ...apter 1113229 USB X 5 KS SWG UFW Option Y3 Y4 Y5 Y6 Y8 Y14 Y1X R1 6 07 05 PFAFF 2235 2542 and PFAFF 2545 46 with PF 321 Mains plug BDF Control panel UWF Lower thraed monitor SWG Speedcontrolunit KS Knee switch for Software download Synchronizer PD 6 2235 2542 2545 2546 ...

Page 34: ...screws M6 x 25 Connect the maintenance unit to the machine s pneumatic tube To ensure the perfect functioning of all pneumatic devices there must be a sup ply system pressure of between 8 and 10 bar The operating pressure is 6 bar also see Chapter 9 Care and Maintenance of the instruction manual Installation ...

Page 35: ... can be operated with the available mains vol tage Do not operate the machine if there is any discrepancy The machine may only be connected to an earthed socket In the case of machines with PicoDrive and P45 PD2 L control unit have specialists check the basic position of the machine drive before commissioning the machine see Chapter 7 02 Basic position of the machine drive 7 01 Switching the machi...

Page 36: ...ll key until Pulley appears on the display If the pedal is operated the control unit carries out a teach in operation The machine runs at low speed until the teach in operation is completed This operation cannot be interrupted After the teach in operation the Pulley disappears from the screen display returns to standard Select parameter 700 by pressing the keys Sew one stitch by operating the peda...

Page 37: ...sewing is started and these are maintained even after the machine is switched off 7 02 04 With models PFAFF 2235 2542 2545 46 and drive PF 321 Press button P on the control panel while simultaneously switching the machine on Enter code 3112 via the numbered keys and confirm by pressing E Enter parameter 290 via the numbered keys and confirm by pressing E Press the buttons for mode 00 for model 223...

Page 38: ...autern Phone 49 6301 3205 0 Fax 49 6301 3205 1386 E mail info pfaff industrial com Printed in Germany PFAFF Industriesysteme und Maschinen AG 2009 PFAFF is the exclusive trademark of VSM Group AB PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark ...

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