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Pfaff 8310-041 Instruction Manual Download Page 71

 

 

Adjustment

 

71

13

.08 

Adjusting the secondary rollers

Requirement
1. 

A sufficient feed pressure must be guaranteed.

2.  

The workpiece should not be damaged by a too high pressure of the secondary 

  rollers 

4.

Detach cover 

1.

Turn throttles 

2 

and 

3 

in accordance with the 

requirements

.

Attach cover 

1.

●

●

●

Fig. 13 - 05

1

2

3

1

4

Summary of Contents for 8310-041

Page 1: ...INSTRUCTION MANUAL 296 12 18 934 002 Betriebsanleitung engl 06 09 This instruction manual applies to machines from the following serial numbers onwards 2 731 737 8310 Industrial 041 042 043...

Page 2: ...nen AG Hans Geiger Str 12 IG Nord D 67661 Kaiserslautern This Instruction Manual is valid for all models and subclasses listed in the chapter Speci cations The parts list for the machines can be downl...

Page 3: ...Transportation packing and storage 14 5 01 Transportation to customer s premises 14 5 02 Transportation inside the customer s premises 14 5 03 Disposal of packing materials 14 5 04 Storage 14 6 Explan...

Page 4: ...ed sealing with individual programs 47 10 07 Creating processing sequences 48 10 08 Programmed sealing with sequences 49 10 09 Error messages 50 10 10 Turning the rollers 50 11 Input 52 11 01 Summary...

Page 5: ...rvice menu 73 13 10 01 Machine configuration 74 13 10 02 Loading updating the operating program 75 13 11 Description of the error numbers 77 13 11 01 General errors 77 13 11 02 Ultrasonoic generator e...

Page 6: ...l when leaving the machine unattended or during mainte nance work the machine must be disconnected from the power supply by operating the main switch or by pulling out the plug The daily maintenance w...

Page 7: ...l must be read before the machine is operated for the first time Both operating and technical staff must be instructed on the safety devices of the machi ne and on safe working methods It is the duty...

Page 8: ...the danger area of the machine immediately report to the user any changes to the machine that may affect its safety 1 05 02 Technical staff Technical staff are persons who have been trained in electri...

Page 9: ...e arm versions of the machine without ultrasonic guard 1 Danger of hearing damage Do not operate the at bed versions of the machine without nger guard 2 Danger of crushing if the ngers are drawn in Du...

Page 10: ...e liable for any dama ge arising out of improper use Proper use shall also be considered to include compliance with the operation adjustment service and repair measures speci ed by the manufacturer Fi...

Page 11: ...ion the top roller is the sonotrode Fig 2 03 2 02 03 Flat bed version PFAFF 8310 042 und PFAFF 8310 043 The at bed version is used in particular for sealing two at parts Possible seam ty pes are lappe...

Page 12: ...s 25 mm Connection data Operating voltage 230 V 10 50 60 Hz 1 phase Max capacity 800 kVA Fuse 1 x 16 A inert Working air pressure 6 bar Air consumption 10 l min Sealing pressure 750 N Sealing power 50...

Page 13: ...d various plastic materials The electrical equipment comprises plastic materials and copper The machine is to be disposed of according to the locally valid pollution control regula ti ons if necessary...

Page 14: ...the machines are only transported in an upright position 5 03 Disposal of packing materials The packing materials of this machine comprise paper cardboard and VCE bre Proper dis posal of the packing m...

Page 15: ...struction manual work to be carried out or important information is accentuated by symbols These symbols have the following meanings Note information Cleaning care Lubrication Maintenance repairs adju...

Page 16: ...r 7 02 Pedal 2 see Chapter 7 03 Adjustment wheel 3 for roller clearance see Chapter 7 04 Control panel 4 see Chapter 7 05 Top roller 5 Bottom roller 6 Key switch 7 see Chapter 11 03 03 Rights of acces...

Page 17: ...ine is switched off Position I Machine is switched on 1 Fig 7 03 7 03 Pedal The function method of the pedal depends on the selec ted pedal mode level or ip op mode see Chapter 11 03 Further settings...

Page 18: ...n the control unit and the operator For this pur pose depending on the operating conditi on of the machine different symbols and or texts are displayed If the symbols or texts are framed these show fu...

Page 19: ...e connections for electricity and compressed air must be available at the machine s lo cation see Chapter 3 Speci cations An even and rm foundation as well as suf cient lighting must also be available...

Page 20: ...It must be ensured that the supporting structure is suf ciently sturdy even du ring sewing operations The method of packaging used requires that the table top be lowered for trans port The following...

Page 21: ...be connected to a suitably earthed socket Connect the machine to the compressed air supply When it is connected the gauge should indicate a pressure of approx 6 bar If necessary have this reading cor...

Page 22: ...appropriate training 9 01 Adjusting the roller clearance Fig 9 01 Sonotrode 3 and roller 4 must never have direct contact Danger of serious damage to the machine Switch on the machine Lower the top ro...

Page 23: ...ularly their functions are explained in more detail in Chapter 10 Sealing Switch on the machine see Chapter 8 03 Switching the machine on off Call up program selection Call up manual sealing the produ...

Page 24: ...ponding pre settings power sealing amplitude sealing the following parameters can be alte red directly Sealing power or sealing amplitude see Chapter 9 03 01 Sealing speed see Chapter 9 03 02 Roller p...

Page 25: ...e of manu al sealing a value is xed for the sealing power or sealing amplitude in the case of dynamic sealing a range is xed for sealing power and sealing amplitude Entering the values in manual seali...

Page 26: ...entered being ta ken over Entering the values in dynamic sealing Call up the number block for entering the bottom value for sealing power amplitude Enter the desired value on the number block Conclude...

Page 27: ...ering the speed difference between the top and bottom roller Enter the value for the speed difference within the permissible range on the number block The speed difference results from the change in s...

Page 28: ...results from the change in speed of the top roller which turns eit her more quickly or more slowly than the bottom roller The value for the speed difference depends on the material and the application...

Page 29: ...ressure Enter the desired value for the roller pressure on the number block Conclude the input permissible values will be taken over Change the value for the roller pressure directly or Call up the nu...

Page 30: ...l Switch on the machine Call up the input mode Select the service menu Select control panel functions Change the display contrast Switch the key tone off or on Never reduce the display contrast to the...

Page 31: ...brations of the sonotrode the plies of the workpiece are mechanically ham mered in the seam area Through the hammering motions of the sonotrode the workpiece is heated until it becomes viscous and at...

Page 32: ...mplitude Sealing amplitude These functions are used for altering the sealing amplitude see Chapter 9 03 01 Entering the sealing power or the sealing amplitude Sealing speed These functions are used to...

Page 33: ...llers This function opens the menu for turning the rollers see Chapter 10 10 Turning the rollers Programming These functions are used for creating or altering sealing programs see Chapter 10 05 Crea t...

Page 34: ...see Chapter 9 03 01 Entering the sealing power or the sealing amplitude Sealing amplitude These functions are used for altering the sealing amplitude see Chapter 9 03 01 Entering the sealing power or...

Page 35: ...llers This function opens the menu for turning the rollers see Chapter 10 10 Turning the rollers Programming These functions are used for creating or altering sealing programs see Chapter 10 05 Crea t...

Page 36: ...amplitude Sealing amplitude These functions are used for altering the sealing amplitude see Chapter 9 03 01 Entering the sealing power or the sealing amplitude Hold time These functions are used to a...

Page 37: ...unction will be taken over and a new program cre ated As an alternative to the creation of a new program the program number of an existing pro gram e g 50 can be selected and this program can be chang...

Page 38: ...s function is used to enter data about the sealing tools for the program The data serves as information for the operator and can be called up in the programmed sealing mode Press the relevant key pane...

Page 39: ...Chapter 10 05 01 Notepad the analog ent ry of a comment about the current program is possible The comment is displayed as informati on about the appropriate program in the program selection and progra...

Page 40: ...ulated with the appropriate menu The sealing parameters entered for this zone are not taken into account Programmed input When this function is switched on the machine does not switch to another zone...

Page 41: ...llers The selection of a steep ramp means high acceleration If the sealing result is unsatisfactory the alteration of the acceleration or brake pro le can lead to an improvement The values of the diff...

Page 42: ...e function key Description of the functions Esc The input is interrupted and the machine moves back to the basic programming condition Discard alterations All program alterations are cancelled Save as...

Page 43: ...Seam zone 2 with reduced sealing speed and speed difference between the top and bot tom feed roller and switch to another zone after 100 mm Seam zone 3 with original sealing speed without speed diffe...

Page 44: ...put Activate the switch to another zone using the seam length Enter the value 200 as seam length with the number panel Conclude the activated function for switching to another zone mm Call up comment...

Page 45: ...one 2 Alter the values for sealing speed and speed difference also see Chapter 9 03 02 Ente ring the sealing speed Activate the switch to another zone with the value 100 as seam length mm Conclude the...

Page 46: ...speed difference Activate the switch to another zone with the value 400 as seam length Conclude the input of seam zone 3 mm Conclude programming Recon rm the sealing program input The programmed seal...

Page 47: ...ction opens the notepad with program details about the heat sealing tools to be used Basting This function opens a menu for entering the sealing parameters for basting see Chapter 10 04 Basting Start...

Page 48: ...sequence programming rst of all call up the Program selection function Call up the Sequence Selection function Compile a sequence from the existing individual programs by entering the program num ber...

Page 49: ...rogram selection The function opens the menu for entering the program number or for choosing the production type see Chapter 9 02 Selecting a program Notepad This function opens the notepad with progr...

Page 50: ...eration analog to pedal function 1 also see Chapter 7 03 Pedal 10 09 Error messages In case of a malfunction an error code appears on the display An error message may be caused by incorrect handling f...

Page 51: ...n is used to change to the sealing mode Turning speed This function is used to change the turning speed of the rollers Feed direction This function is used to change the feed direction of the rollers...

Page 52: ...nt Further settings This function is used to call up a menu for stipulating further machine settings the choice of country and the access rights see Chapter 11 03 Further settings Service menu This fu...

Page 53: ...gement function is used to manage sealing programs as well as con gu ration and machine data Files can be selected from the machine memory or from a disk and be copied or deleted Switch on the machine...

Page 54: ...used to copy the les selected from the current data carrier onto the second data carrier Delete This function is used to delete the selected les MDAD KONF This function is used to call up the level f...

Page 55: ...back after a sealing stop Feed unit forwards at end This function is used to enter the distance which the feed unit should continue moving after the end of the sealing Automatic recognition of ply on...

Page 56: ...9 Error messages Power window This function is used to set the permissible difference between the actual and the required value for the sealing power If the actual value is outside the de ned range an...

Page 57: ...is the time which passes from the initial recognition of a ply change to the actual reaction of the machi ne The more even the structure of the work material the lower the setting for this value Each...

Page 58: ...sealing power and max seam length can be entered for the ply change section The sealing parameters are reset automatically at the end of ply change section or at the latest after the maximum seam leng...

Page 59: ...his function is used to change to the sealing mode Acceleration and brake pro les This function is used to enter the values for the corresponding acceleration or brake pro les Feed roller pressure lim...

Page 60: ...riate PIN has been entered the selected function is carried out In addition to the 3 user groups the control unit also recognises the so called super user who equipped with a key switch has access to...

Page 61: ...n Symbol F 0 Program selection F 1 Creating altering sealing programs F 2 Input mode F 3 Further settings F 4 Feed roller parameters F 5 Feed unit backwards after stop F 6 Feed unit forwards after end...

Page 62: ...Input 62 Code number Function Symbol F 19 Reset daily piece counter F 20 Reset operating hours meter F 21 Reset production hours meter F 22 Control panel functions F 23 Ultrasonic test...

Page 63: ...be disconnected from the power supply by switching off the main switch or pulling out the plug Danger of injury if the machine is started accidentally 12 02 Checking adjusting the air pressure Before...

Page 64: ...ected from the air lter lubricator Cleaning lter 2 Unscrew water bowl 1 Take out lter 2 Clean lter 2 with compressed air or iso propyl alcohol part No 95 665 735 91 Screw in lter 2 and screw on water...

Page 65: ...d let it cool down Danger of burns when touching the sonotrode Do not touch the glass section of the new halogen lamps with bare ngers Switch off the machine Detach cover 1 Remove the halogen lamp loc...

Page 66: ...nd following chapters must be observed Screws nuts indicated in brackets are fastenings for machine parts which must be loose ned before adjustment and tightened again afterwards If not otherwise spec...

Page 67: ...1 until the Allen key clicks into place Loosen feed roller 2 with a spanner wrench and twist it out Pull off feed roller 3 and keep it in a safe place Slide the new feed roller onto the shaft hold it...

Page 68: ...in the arm and turning feed roller 4 until the Allen key clicks into place Loosen feed roller 6 with a spanner wrench and twist it out Pull off feed roller 7 and keep it in a safe place Extract any di...

Page 69: ...t wheel 1 screw 2 to 0 1 mm Turn the scale dial 3 screw 4 so that the value 0 1 shows on the marking on the machi ne case Switch off the machine When the generator is switched on the feed rollers must...

Page 70: ...rement Tighten screws 4 and 5 Fit balance wheel 2 screw 3 and loosen screw 1 Check the feed roller clearance see Chapter 9 01 Adjusting the feed roller clearance It is possible to check that the feed...

Page 71: ...quirement 1 A suf cient feed pressure must be guaranteed 2 The workpiece should not be damaged by a too high pressure of the secondary rollers 4 Detach cover 1 Turn throttles 2 and 3 in accordance wit...

Page 72: ...is used to boot up the machine cont rol unit see Chapter 13 10 02 Loading updating the operating program Disconnect the mains plug Danger from electric voltage Before switching the machine on again r...

Page 73: ...unction is used to change to the sealing mode Plus minus keys These are used to set or reset the selected output Arrow keys These are used to select the desired outputs Cold start This function is use...

Page 74: ...Call up the service menu Call up the menu for entering the machine con guration Explanation of the functions Input mode This function is used to change to the initial state of the input mode Service m...

Page 75: ...he directory control software on the PFAFF homepage under www pfaff industrial com pfaff de service downloads When the operating program is loaded all data in the machine memory is deleted Switch on t...

Page 76: ...gured see Chapter 13 10 01 Machine con guration or 3 Interrupt the loading operation and continue working with the old software Before loading the operating software for the rst time the boot disk mu...

Page 77: ...compressed air ERROR 110 Error no motor Error DC Motor 1 ERROR 120 Error no motor Error DC Motor 2 ERROR 140 Error no Ultrasonic generator Error ultrasonic generator ERROR 201 Res speed for man sealin...

Page 78: ...s ERROR 340 Range No Incorrect value amplitude power switch ERROR 341 Range No Incorrect value for power or amplitude FEHLER 342 Range No Programmed sealing off not plausible ERROR 343 Range No Progra...

Page 79: ...bottom air blast optional Valve AUS OUT 4 X1 7 OUT1 Programmable output 1 AUS OUT 5 X11 1 OUT2 Programmable output 2 AUS OUT 6 X11 3 USSTART Start ultrasonic generator AUS OUT 7 X11 5 USPOWER Standard...

Page 80: ...ler X34 DC Motor 1 Bottom roller motor master DC Motor X23 RDRUCKOUT Roller pressure set value Pressure re gulating val ve X22 PAMPLOUT Standard power amplitude Ultrasonic generator 13 12 04 Analog In...

Page 81: ...81 14 Schaltpl ne 95 256 261 95 Version 23 06 2005 Pneumatics switch diagram Left secondary roller off on Right secondary roller off on Feed roller up down controlled...

Page 82: ...Short circuit In 4 Amplitude limit In 5 Overload In 6 Ready In 7 Pressure monitor In 8 Knee switch In 9 Increment differential In 10 Decrement differential In 11 Differential correction zero In 12 Key...

Page 83: ...83 95 212 015 95 Part 1 Version 03 01 05 Circuit diagrams...

Page 84: ...84 Circuit diagrams Version 03 01 05 95 212 015 95 Part 2...

Page 85: ...85 95 212 015 95 Part 3 Version 03 01 05 Circuit diagrams...

Page 86: ...o pfaff industrial com Hotlines Technical service 49 175 2243 101 Application consultance 49 175 2243 102 Spare parts hotline 49 175 2243 103 Printed in Germany PFAFF Industriesysteme und Maschinen AG...

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