Perkins 2806J-E18TTA Operation And Maintenance Manual Download Page 19

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Engine Views

Illustration 14

g06445598

Typical example

(1) Oil filler
(2) Front lifting eye
(3) Valve mechanism cover
(4) Crankcase breathers
(5) Exhaust gas valve (NRS)

(6) Electronic Control Module (ECM)
(7) Electric starting motor
(8) Air intake elbow
(9) Oil gauge (Dipstick)
(10) Twin secondary fuel filters

(11) Fuel transfer pump
(12) Alternator
(13) Belt
(14) Belt tensioner
(15) Vibration damper

M0109073

Product Information Section

Model View Illustrations

Summary of Contents for 2806J-E18TTA

Page 1: ...Operation and Maintenance Manual 2806J E18TTA Industrial Engine PP8 Engine M0109073 en us July 2019...

Page 2: ...rmation that was available at the time that the publication was written The specifications torques pressures measurements adjustments illustrations and other items can change at any time These changes...

Page 3: ...m 16 Engine Electronics 16 Product Information Section Model Views 18 Product Identification Information 23 Operation Section Lifting and Storage 24 Features and Controls 28 Engine Diagnostics 35 Engi...

Page 4: ...s manual Whenever a question arises regarding your engine or this manual please consult with your Perkins dealer or your Perkins distributor for the latest available information Safety This safety sec...

Page 5: ...ar the engine as a convenient reminder Perkins also recommends that a maintenance record be maintained as part of the permanent record of the engine Your authorized Perkins dealer or your Perkins dist...

Page 6: ...icals could loosen the adhesive that secures the safety messages The safety messages that are loosened could drop off the engine Replace any safety message that is damaged or missing If a safety messa...

Page 7: ...terial safety data sheet MSDS for sulfuric acid Always follow the directions for first aid that are noted on a material safety data sheet MSDS for sulfuric acid i07833369 Additional Messages There are...

Page 8: ...her parts of the engine Ensure that all protective guards and all covers are secured in place on the engine Never put maintenance fluids into glass containers Glass containers can break Use all cleani...

Page 9: ...tenance procedures The appropriate Personal Protective Equipment PPE must be worn when standing next to an exposed running engine Do not wear loose clothing or jewelry that can snag on controls or on...

Page 10: ...id with suitable containers before opening any compartment or disassembling any component containing fluids Dispose of all fluids according to local regulations and mandates Static Electricity Hazard...

Page 11: ...rake bands lining material clutch plates and some gaskets The asbestos that is used in these components is usually bound in a resin or sealed in some way Normal handling is not hazardous unless airbor...

Page 12: ...ts for detailed information Batteries The liquid in a battery is an electrolyte Electrolyte is an acid that can cause personal injury Do not allow electrolyte to contact the skin or the eyes Do not sm...

Page 13: ...wiring that is unattached or unnecessary Do not use any wires or cables that are smaller than the recommended gauge Do not bypass any fuses and or circuit breakers Arcing or sparking could cause a fi...

Page 14: ...Do not bend high pressure lines Do not strike high pressure lines Do not install any lines that are damaged Leaks can cause fires Consult your Perkins dealer or your Perkins distributor for replacemen...

Page 15: ...provided in order to help prevent personal injury The circuits are also provided in order to help prevent engine damage i07828827 Engine Starting Do not use aerosol types of starting aids such as eth...

Page 16: ...ths Uncontrolled electrical circuit paths can result in damage to main bearings to crankshaft bearing journal surfaces and to aluminum components Engines that are installed without engine to frame gro...

Page 17: ...r Perkins Engines will work in unison with the Engine Monitoring System Together the two controls will provide the engine monitoring function for the specific engine application Refer to the Troublesh...

Page 18: ...Model Views Model View Illustrations The following model views show typical features of the engine Due to individual applications your engine may appear different from the illustrations 18 M0109073 Pr...

Page 19: ...nkcase breathers 5 Exhaust gas valve NRS 6 Electronic Control Module ECM 7 Electric starting motor 8 Air intake elbow 9 Oil gauge Dipstick 10 Twin secondary fuel filters 11 Fuel transfer pump 12 Alter...

Page 20: ...ocharger 20 Water temperature regulator housing 21 Precooler 22 Water pump 23 Oil cooler 24 Oil drain plug 25 Oil filters 26 Oil sample valve 27 Exhaust gas cooler NRS 28 Flywheel housing 29 Flywheel...

Page 21: ...em The Clean Emissions Module CEM consists of Diesel Oxidation Catalyst DOC Engine Specifications Note The front end of the engine is opposite the flywheel end of the engine The left and the right sid...

Page 22: ...c codes are logged and stored in the ECM For additional information refer to the Operation and Maintenance Manual Engine Diagnostictopic Operation Section Engine Service Life Engine efficiency and max...

Page 23: ...top of the valve cover near the middle of the engine The engine information plate may contain the following information engine serial number engine model engine arrangement number maximum altitude of...

Page 24: ...Use an adjustable lifting beam to lift the engine All supporting members chains and cables should be parallel to each other The chains and cables should be perpendicular to the top of the object that...

Page 25: ...tions the engine can be equipped with delayed engine shutdown Allow at least 2 minutes after the engine has stopped before you turn the battery disconnect switch to OFF During the 2 minutes the engine...

Page 26: ...covers to prevent evaporation of the vapors from the VCI oil 11 Apply a heavy amount of Multipurpose Grease to all outside parts that move such as rod threads ball joints linkage Note Install all cov...

Page 27: ...ons for more information After the engine internal surfaces have been lubricated remove connector and install plug 1 Tighten plug to a torque of 30 N m 265 lb in Perkins recommends that the procedure...

Page 28: ...e Warning alarm will be set to a factory default in production The electronic service tool may be used to alter the trip point for a Warning within predefined limits Action Alert The Action Alert info...

Page 29: ...module can be powered down by isolating the power supply to the electronic control module Note The ECM cannot be reset by using the Reset input until the engine has stopped Diagnostic If there is a fa...

Page 30: ...Note Some items have been removed from engine for clarity 30 M0109073 Operation Section Sensors and Electrical Components...

Page 31: ...Engine Illustration 24 g06445644 Typical example 1 Camshaft speed timing sensor 2 Boost pressure sensor 3 Inlet air temperature sensor M0109073 31 Operation Section Sensors and Electrical Components...

Page 32: ...sensor 6 NRS inlet pressure sensor 7 Engine Electronic Control Module ECM 8 Engine oil pressure sensor 9 Atmospheric pressure sensor 10 Fuel pressure sensor 11 Fuel temperature sensor 12 Crankshaft sp...

Page 33: ...temperature sensor 4 NRS inlet temperature sensor 5 NOx Reduction System NRS differential pressure sensor 6 NRS inlet pressure sensor 7 Engine Electronic Control Module ECM 8 Engine oil pressure sens...

Page 34: ...Primary Fuel Filter Illustration 28 g06450466 Typical example The fuel priming pump and primary fuel filter 1 provides filtered fuel to the engine and is electrically operated Diesel Oxidation Cataly...

Page 35: ...When the Electronic Control Module ECM generates an active diagnostic code the code will be logged in the memory of the ECM The codes that have been logged by the ECM can be identified by the electro...

Page 36: ...e Speed Decelerating Ramp Rate 2000rpm s Ether Start Aid Configuration Not Installed Crankcase Pressure Sensor Installation Status Not Installed Ambient Air Temperature Sensor Installation Status Not...

Page 37: ...Percent Throttle Failure Mode Latch Enable Status Enabled Throttle 1 Engine Speed Droop 5 Percent Throttle 2 Engine Speed Droop 5 Percent Data Link Engine Speed Droop 5 Percent Droop No Load Fuel Offs...

Page 38: ...Engine Cooling Fan Control Auxiliary 1 Temperature Input Enable Status Disabled Engine Cooling Fan Control Auxiliary 2 Temperature Input Enable Status Disabled Maintenance Indicator Mode Off PM1 Inte...

Page 39: ...e engine in a well ventilated area and if in an enclosed area vent the exhaust to the outside Do not start the engine or move any of the controls if there is a DO NOT OPERATE warning tag or similar wa...

Page 40: ...If oil pressure is not indicated on the gauge within 15 seconds DO NOT operate the engine STOP the engine investi gate and correct the cause 5 Allow the engine to idle for approximately 3 minutes Idl...

Page 41: ...n and Maintenance Manual Fuel System Prime Maintenance Section for more information on priming the fuel system Ether Injection System If Equipped The ether injection system is controlled by the ECM Th...

Page 42: ...he electrical source Connect the other negative end of the jump start cable to the engine block or to the chassis ground This procedure helps to prevent potential sparks from igniting the combustible...

Page 43: ...0 C 32 F for extended periods The purpose of the automatic speed change is threefold to maintain the desired operation of the NOx reduction system to maintain the desired operation of the regeneration...

Page 44: ...ance of the emis sions control system The exhaust gases and hydrocarbon particles from the engine first pass through the Diesel Oxidation Catalyst DOC Some of the gases and hydrocarbon particles are o...

Page 45: ...allowing the engine to idle for long periods of time Observe the service indicator frequently Keep the air cleaner elements clean Ensure that the turbocharger is operating correctly For more informat...

Page 46: ...code will become active Note There may be regulations that define the requirements for the operator and or support personnel to be present when the engine is running Leaving the machine unattended wh...

Page 47: ...ng Engine Note Before you check the engine oil do not operate the engine for at least 10 minutes in order to allow the engine oil to return to the oil pan Check the crankcase oil level Maintain the oi...

Page 48: ...nance Manual Fluid Recommendations for the recommended viscosity of oil Check all rubber parts hoses fan drive belts weekly Check all electrical wiring and connections for any fraying or damaged insul...

Page 49: ...ngine operating temperatures When starting and stopping an engine many times without being operated to warm up completely the carbon deposits become thicker This starting and stopping can cause the fo...

Page 50: ...d from the fuel storage tank and into the engine fuel tank Fuel Heaters Fuel heaters help to prevent fuel filters from plugging in cold weather due to waxing A fuel heater should be installed in order...

Page 51: ...ion Fluid Recommendations Engine Oil topic Maintenance Section Engine Oil Commercial Oils Perkins recommends use of Perkins Diesel Engine Oil for all Perkins engines Perkins unique oil formulations ha...

Page 52: ...ature to select the oil viscosity for engine operation at the highest ambient temperature that is anticipated Generally use the highest oil viscosity that is available to meet the requirement for the...

Page 53: ...elow freezing temperatures the cooling system must be either protected to the lowest outside tem perature or drained completely to prevent damage NOTICE Frequently check the specific gravity of the co...

Page 54: ...col provide similar protection against freezing and boiling Refer to Table 6 and refer to table 7 Table 6 Ethylene Glycol Concentration Freeze Protection 50 Percent 36 C 33 F 60 Percent 51 C 60 F NOTI...

Page 55: ...ins recommends a 6 percent to 8 percent concentration of SCA in those cooling systems Distilled water or deionized water is preferred Table 8 Coolant Service Life Coolant Type Service Life 1 Perkins E...

Page 56: ...coolant into a suitable container 2 Dispose of the coolant according to local regulations 3 Fill the cooling system with a 33 percent solution of Perkins ELC and operate the engine ensure that the the...

Page 57: ...he Heavy Duty Coolant At The Initial Fill Total Volume of the Cooling System V Multiplication Factor Amount of SCA that is Required X 15 L 4 US gal 0 07 1 05 L 35 5 oz Adding The SCA to The Heavy Duty...

Page 58: ...iesel Particulate Filter v v volume of solute volume of solution CFPP Cold Filter Plugging Point BTL Biomass to liquid GTL Gas to liquid CTL Coal to liquid HVO Hydrotreated Vegetable Oil General Infor...

Page 59: ...um of 80 reflec tance after aging for 180 mi nutes at 150 C 302 F D6468 No equivalent test Pour Point C 6 C 42 8 F minimum be low ambient temperature D97 ISO 3016 Sulfur 3 mass 0 0010 Stage V Europe a...

Page 60: ...for fuel as dispensed into machine or engine fuel tank is ISO 18 16 13 or cleaner as per ISO 4406 Refer to the Contamination Control Recommendations for Fuels 8 Examples of trace metals include but no...

Page 61: ...must have sufficient viscosity to lubricate the fuel system in both extremely cold temperatures and extremely hot temperatures If the kinematic viscosity of the fuel is lower than 1 4 cSt at the fuel...

Page 62: ...oncentration in compression engines Without esterification these oils solidify in the crankcase and the fuel tank These fuels may not be compatible with many of the elastomers that are used in engines...

Page 63: ...Cleaner and Perkins Biodiesel fuel contains metal contaminants sodium potassium calcium and or magnesium that form ash products upon combustion in the diesel engine The ash can have an impact on the...

Page 64: ...hysical properties of the fuel The diesel fuel ASTM D975 1 D used in the United States of America may be used in very cold temperatures that are below 18 C 0 4 F Aftermarket Fuel Additives NOTICE Perk...

Page 65: ...el tanks with fuels of ISO 18 16 13 cleanliness level or cleaner in particular for engines with common rail and unit injection systems When you refuel the tank filter the fuel through a 4 m absolute f...

Page 66: ...proximate capacities for the crankcase oil sump which include the standard oil filters that are installed at the factory Engines with auxiliary oil filters will require extra oil Refer to the OEM spec...

Page 67: ...elieve pressure from the lubricating system turn off the engine i07677878 Welding on Engines with Electronic Controls NOTICE Because the strength of the frame may decrease some manufacturers do not re...

Page 68: ...components are used as a ground for the welder or electrical electronic components are located between the welder ground and the weld current flow from the welder could severely damage the component 6...

Page 69: ...uality of the air The engine may be exposed to extended operation in an environment that is dirty or dusty unless the equipment is cleaned regularly Mud dirt and dust can encase components Maintenance...

Page 70: ...Coolant Additive SCA Test Add 76 Engine Oil and Filter Change 82 Hoses and Clamps Inspect Replace 89 Every 500 Service Hours or 3 Months Belts Inspect Adjust Replace 72 Every 500 Service Hours or 1 Y...

Page 71: ...te Always recycle a battery Never discard a battery Return used batteries to an appropriate recycling facility 5 Remove the used battery 6 Install the new battery Note Before the cables are connected...

Page 72: ...connection and battery terminals 5 Use a fine grade of sandpaper to clean the terminals and the cable clamps Clean the items until the surfaces are bright or shiny DO NOT remove material excessively E...

Page 73: ...oaming is observed The oil has entered the cooling system and the coolant is contaminated The fuel has entered the cooling system and the coolant is contaminated Note Inspect the water pump and the wa...

Page 74: ...gasket that is on the cooling system filler cap If the gasket that is on the cooling system filler cap is damaged discard the old filler cap and install a new filler cap If the gasket that is on the c...

Page 75: ...h the cooling system with clean water Close the drain valve Fill NOTICE Fill the cooling system no faster than 19 L 5 US gal per minute to avoid air locks 1 Fill the cooling system with Extended Life...

Page 76: ...ine is equipped with a sight glass maintain the coolant level to the proper level in the sight glass Illustration 43 g00103639 Typical filler cap gaskets 3 Clean the cooling system filler cap and chec...

Page 77: ...in some coolant from the cooling system into a suitable container in order to allow space for the extra SCA 3 Add the correct amount of SCA Refer to the Operation and Maintenance Manual Refill Capacit...

Page 78: ...t During the engine cleaning process ensure that water or cleaning fluids cannot enter the aftertreatment system If cleaning fluids enters the aftertreatment system damage could occur i07003542 Engine...

Page 79: ...r element not shown from air cleaner body 1 Ensure that the inner body of the air cleaner is clean and free from dirt Ensure that the inner of the air cleaner cover 3 is clean and free from dirt 4 Ins...

Page 80: ...dicator to a torque of 2 N m 18 lb in i07819538 Engine Mounts Inspect Note The engine mounts may not have been supplied by Perkins Refer to the Original Equipment Manufacturer OEM information for furt...

Page 81: ...tion helps to provide the most accurate oil analysis i01907674 Engine Oil Sample Obtain The condition of the engine lubricating oil may be checked at regular intervals as part of a preventive maintena...

Page 82: ...f all fluids according to local regulations and mandates NOTICE Keep all parts clean from contaminants Contaminants may cause rapid wear and shortened component life Do not drain the engine lubricatin...

Page 83: ...e started while this maintenance is being performed To help pre vent possible injury do not use the starting motor to turn the flywheel Hot engine components can cause burns Allow additional time for...

Page 84: ...imed If necessary by cycling the key switch the system will prime again for 2 minutes i06614133 Fuel System Primary Filter Water Separator Element Replace Fuel leaked or spilled onto hot surfaces or e...

Page 85: ...nd old filter in accordance with local regulations i06616051 Fuel System Primary Filter Water Separator Drain Fuel leaked or spilled onto hot surfaces or electri cal components can cause a fire To hel...

Page 86: ...el filters Illustration 52 g06042986 Typical example Note The fuel system has two secondary filters both must be replaced 3 The residual fuel pressure in the fuel system may need relieving Wait from 1...

Page 87: ...he tank to the top The fuel expands as the fuel gets warm The tank may overflow Some fuel tanks use supply pipes that allow water and sediment to settle below the end of the fuel supply pipe Some fuel...

Page 88: ...8 If necessary install hose clamp 2 to the hose 1 Install hose 1 to the cap 4 Tighten hose clamp 2 to a torque of 6 N m 53 lb in i03965989 Grounding Stud Inspect Clean Tighten Illustration 55 g013761...

Page 89: ...gs Replace the Hoses and the Clamps Refer to the OEM information for further information on removing and replacing fuel hoses if equipped The following text describes a typical method of replacing coo...

Page 90: ...bulb behind the core in order to inspect the core for cleanliness Repeat the cleaning if necessary Inspect the fins for damage Bent fins may be opened with a comb Inspect these items for good conditio...

Page 91: ...other hoses tubes and wiring harnesses Inspect the alternator belt and the accessory drive belts for cracks breaks or other damage Belts for multiple groove pulleys must be replaced as matched sets I...

Page 92: ...equipped so as to conform at the time of sale to all applicable regulations adopted by the California Air Resources Board ARB b Free from defects in materials and workmanship which cause the failure...

Page 93: ...cate your nearest Perkins Distributor by visiting www perkins com NOTICE Dependant upon engine type and application i06103116 Decommissioning and Disposal When the product is removed from service loca...

Page 94: ...warranty Also keep these types of documents as proof of repair for warranty Dealer work orders and itemized bills Owners repair costs Owners receipts Maintenance log i05204675 Maintenance Log Table 17...

Page 95: ...Table 17 contd M0109073 95 Reference Information Section Maintenance Log...

Page 96: ...ELC Change 74 Drain 75 Fill 75 Flush 75 Cooling System Coolant Level Check 76 Cooling System Supplemental Coolant Additive SCA Test Add 76 Add the SCA If Necessary 77 Test for SCA Concentration 76 Cru...

Page 97: ...Replace 87 G General Hazard Information 8 Containing Fluid Spillage 10 Dispose of Waste Properly 11 Fluid Penetration 9 Inhalation 11 Pressurized Air and Water 9 Static Electricity Hazard when Fueling...

Page 98: ...apacities 66 S Safety Messages 6 Sulfuric Acid Burn 2 7 Universal Warning 1 6 Safety Section 6 Self Diagnostics 35 Sensors and Electrical Components 29 Diesel Oxidation Catalyst DOC 34 Engine 31 Engin...

Page 99: ...aintenance Manual Delivery Date Product Information Model Product Identification Number Engine Serial Number Transmission Serial Number Generator Serial Number Attachment Serial Numbers Attachment Inf...

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