background image

1

Valve Block

1

2

Pump Piston

1

*

3

Dust Seal

1

*

4

Back-up Ring

1

*

5

O-Ring

1

*

6

Plug Screw

1

*

7

Washer

1

*

8

Steel Ball

1

*

9

Steel Ball

1

*

10 Release Valve Assy.

1

*

11 Actuator

1

*

12 Steel Ball

1

*

13 Plug Screw

1

*

14 Seal Washer

1

*

15 Overload Valve Screw

1

*

16 Spring

1

*

17 Spring Retainer

1

*

18 Steel Ball

1

*

19 O-Ring

1

20 Cylinder

1

*

21 O-Ring

2

*

22 Oil Fill Plug

1

23 Reservoir

1

*

24 O-Ring

1

25 Release Valve Gear

1

26 Top Nut

1

27 Ram

1

*

28 O-Ring

1

*

29 Guide Plate

1

*

30 Stop Collar

1

*

31 O-Ring

1

#

Description

Qty.

#

Description

Qty.

#

Description

Qty.

W1617CK

Ram Repair Kit

W1617-1

Front Stationary Wheel

W1617-2

Rear Caster Wheel

W1617-3

Saddle

W1617-4

Release Valve Gear Set

W1617-5

Handle Socket Bolt

W1617-6

Torsion Spring

W1617-7

Handle Assembly

W1617-8

Handle Retaining Bolt

W1617-9

Pump Piston

Replacement parts available:

*

Denotes item included in repair kit #W1617CK

Ram Assembly Parts List

OPERATION

Before using your jack:

1. Turn release valve counter-clockwise to open. Pump jack handle

about 6 full strokes to assure complete distribution of hydraulic fluid.
(See Figure 1)

To raise:

Turn release valve clockwise to close.

Make certain that load is on center of saddle. Pump the jack handle
to raise load to desired height. Transfer load to jack stands or other
appropriate supports before working under load. (See figure 2)

To lower:

Raise load slightly to remove jack

stands. 

Slowly 

turn release valve

counter-clockwise just enough to allow
controlled descent.      (Never turn
counter-clockwise more than 3 full
turns)

1. When jack is not in use, lifting arm and handle sleeve should be in

fully down position to keep their precision machined surfaces free
from corrosion.

2. Keep jack clean and well lubricated. (See figure 3 )

3. For best results, use only hydraulic fluid with a rating of  SAE 10 for

refills. Check fluid level with jack in fully down position. Fluid level
should be 5mm below filler hole. (See figure 5)

4. Regularly check for loose, worn or damaged parts and repair or

replace as necessary.

5. Replace worn or damaged parts

with Performance Tool
replacement parts. Be sure that
only qualified personnel perform
repairs.

CARE & MAINTENANCE

Figure 3

Figure 2

Figure 1

REPLACEMENT PARTS LIST

4

Rubber Plug #5.

Check &
Refill
Hydraulic
Fluid here

Figure 6

Figure 5

Summary of Contents for W1617

Page 1: ...s been repaired or altered in any way so as to affect adversely its performance or reliability nor shall these warranties apply to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for war...

Page 2: ... distribution of hydraulic fluid See Figure 1 To raise Turn release valve clockwise to close Make certain that load is on center of saddle Pump the jack handle to raise load to desired height Transfer load to jack stands or other appropriate supports before working under load See figure 2 To lower Raise load slightly to remove jack stands Slowly turn release valve counter clockwise just enough to ...

Page 3: ...t 2 15 Lock Washer 2 16 Hex Nut 2 17 Shaft 1 18 Snap Ring 2 19 Snap Ring 2 20 Saddle 1 21 Grease Fitting 1 22 Handle Socket 1 23 Gear Shaft 1 24 Gear 1 25 Washer 1 26 Hex Nut 1 27 Washer 1 28 Cotter Pin 1 29 Lock Washer 2 30 Bolt 2 31 Torsion Spring 1 32 Pin 1 33 Lower Handle 1 34 Upper Handle 1 35 Hex Head Screw 1 36 Handle Bolt 1 Description Qty Description Qty Description Qty Parts List REPLACE...

Page 4: ...aking adjustments Problems listed above with more than one solution may have a combination of causes Please be sure that all solutions listed for each problem have been checked to eliminate possibility of further trouble Sometimes solutions may need to be repeated for best results Read these safety warnings before operation WARNING Failure to heed these warnings may result in loss of load damage t...

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