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WCS-CG310

WCS CANopen Interface Module

FACTORY AUTOMATION

MANUAL

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Summary of Contents for WCS-CG310

Page 1: ...WCS CG310 WCS CANopen Interface Module FACTORY AUTOMATION MANUAL ...

Page 2: ...l Terms of Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent version as well as the supplementary clause Expanded reservation of proprietorship WCS CG310 ...

Page 3: ...oduct Description 6 2 1 Use and Application 6 2 2 Dimensions 6 2 3 Design of the Device 7 3 Installation 13 3 1 Mounting 13 3 2 Electrical Connection 14 3 3 Dismounting 16 4 Operation 18 4 1 Data Exchange in the CANopen Bus 18 5 Appendix 21 5 1 Cable Routing in the RS 485 Bus 21 5 2 Data Cables and Accessories 24 ...

Page 4: ...e EU type examination certificate EU declaration of conformity Attestation of conformity Certificates Control drawings Instruction manual Other documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the plant operator Only appropriately trained and qualified personnel may carry out mounting installation commissioning ...

Page 5: ... in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in personal injury or death Warning This symbol indicates a possible fault or danger Non observance may cause personal injury or serious property damag...

Page 6: ... interface and from the WCS CG310 to the control panel via the CANopen protocol You can connect up to 4 WCS readers of type LS221 or LS121 If you connect several readers they must have different addresses The interface module WCS CG310 acts as a CANopen slave in the Predefined Connection Set and allows data transfer rates of up to 1 MBaud 2 2 Dimensions The interface module housing has the followi...

Page 7: ...ule overview 1 RS 485 terminator sliding switch behind the terminal block 2 X1 RS 485 interface 3 Mounting bracket 4 X2 Connection for power supply 5 DIP switch 6 CANopen communication interface 7 CANopen terminator sliding switch 8 Front panel with rotary coding switches and indicator lights 3 4 8 1 6 2 7 5 ...

Page 8: ...lays the binary coded error and or warning number via the Error No Select ID LEDs Error No Select ID Reader address 8 4 2 1 0 0 0 1 0 0 0 1 0 1 0 1 0 0 2 1 0 0 0 3 Error No 1 5 Switch the interface module off and back on If the error occurs again the module must be replaced Warning No 6 15 These warnings are for information only are displayed for 1 minute and are then automatically reset If these ...

Page 9: ...fer overflow 1 0 0 1 9 Timeout when receiving reader data Cause faulty cabling baud rate on the reader reader address 1 0 1 0 10 General fieldbus error 1 0 1 1 11 Parity error or frame check error 1 1 0 0 12 Reserved 1 1 0 1 13 Fieldbus configuration error 1 1 1 0 14 Fieldbus data buffer overflow 1 1 1 1 15 Reserved Table 2 1 Meaning of the error codes display via the four Error No Select ID LEDs ...

Page 10: ...tinuous changes in the WCS data If the position value does not change vehicle is stationary with asynchronous transfer no further data is sent When the switch is set to position E F the position value is sent at most every 5 ms 3 ms but at least every 50 ms 20 ms Thus the control panel receives data even if the vehicle is stationary S5 D cyclically synchronous The WCS CG310 transmits data after th...

Page 11: ... two color status LED is used which displays both the physical BUS status and the CANopen machine status This two color LED is red and green The CANopen fault LED indicates the state of the physical CAN layer and faults on the basis of missing CAN messages SYNC GUARD or HEARTBEAT Note To activate or deactivate the bus terminator please remove the bus plug and carefully move the switch to the desir...

Page 12: ...has been reached At least one of the CAN controller error counters has reached or exceeded the warning limit too many error frames Flickering AutoBaud LSS Auto baud rate detection in process or LSS service in process flickering alternately to the RUN LED Double flash Error check event A guard event NMT slave or NMT master or a heartbeat event heartbeat consumer has occurred Triple flash Sync error...

Page 13: ... slide switch to Off and the Tx 422 Termination slide switch to On This activates the RS 485 terminator 150 Ω built into the interface module If you only connect one WCS reader to the interface module you must always activate the RS 485 terminator see also Cable routing in the RS 485 bus RS485 Termination Rx422 off Tx422 on 1 2 3 4 5 6 7 Rx232 Tx232 AP GND Rx422 Rx422 Tx422 Tx422 RS485 RS485 Rx422...

Page 14: ...to place The module is mounted 2 You must connect the DIN mounting rail to the switch cabinet s equipotential busbar The connection wire must have a cross section of at least 10 mm2 2 1 Note Heat Dissipation You may place other modules to the left and right of the module Above and below the modules there must be at least 5 cm of free space for heat dissipation Note Vertical Installation You can al...

Page 15: ...rews with a 4 40 UNC thread To tighten the screws use a screwdriver with a blade width of 3 5 mm Observe the maximum tightening torque of 0 4 Nm Danger Device damage due to incorrect installation Incorrect installation of cables and connection lines can endanger the function and the electrical safety of the device Note the permissible core cross section of the conductor If you are using stranded c...

Page 16: ...ed into the interface module To do this slide the sliding switch to the on position or to the upper end position 4 If the module is not at the beginning or at the end you must slide the sliding switch to the off position or to the lower end position Preparing for Operation on the RS 485 Interface For operation on an RS 485 interface the terminals on connector X1 must be connected as follows 1 Conn...

Page 17: ...structions for the WCS reader Connection to the Control Panel Connect the WCS CG310 interface module to the CANopen bus via the 9 pin connector This requires a 9 pin D Sub socket that is plugged into the 9 pin D Sub plug on the device This socket is not within the scope of delivery for the interface module Set the module ID of the CANopen address via the 6 pin Node ID DIP switch Node ID 0 is not a...

Page 18: ...ule 1 Disconnect all the supply and signal lines Figure 3 3 Dismounting 2 Insert the screwdriver 2 into the groove of the mounting bracket 3 3 Press the screwdriver 2 in the specified direction until the lock on the DIN mounting rail 4 opens see figure 4 Then press the module 1 upwards and lift it out of the DIN mounting rail 4 3 2 1 ...

Page 19: ...s 0 Object 0x2002 4 bytes of data from WCS reader address 1 Object 0x2003 4 bytes of data from WCS reader address 2 Object 0x2004 4 bytes of data from WCS reader address 3 PDO1 tx Objects 0x2001 and 0x2002 are sent PDO2 tx Objects 0x2003 and 0x2004 are sent PDO1 rx Object 0x2000 is received PD02 rx Not used WCS reader address 3 WCS reader address 2 WCS reader address 1 WCS reader address 0 Bit 7 6...

Page 20: ...c bit DB is set if pollution is too high Thus the specific request for diagnosis to the WCS reader via F0 in the request byte is no longer necessary For reasons of backward compatibility this function is also supported by the new WCS readers Diagnostic bit DB The diagnostic bit DB indicates the result of the integrated diagnostics of the WCS reader DB ERR OUT Description Optical state of WCS reade...

Page 21: ...responding object contain the value of 0x00 A WCS reader is not configured if the number of connected WCS readers does not match the number set on the rotary switch S4 The object 1011 h restore default parameters is not supported by WCS CG310 Address Bits A1 and A0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Word n 0 0 0 0 0 P18 P17 P16 P15 P14 P13 P12 P11 P10 P09 P08 Word n 1 P07 P06 P05 P04 P03 P0...

Page 22: ...s connected at the beginning and one device is connected at the end of the data line Figure 5 1 Connection of one reading head If two WCS readers are connected to one interface module there are two wiring versions Version A One WCS reader is located at the beginning and one WCS reader at the end of the data line For both WCS readers the RS 485 terminator is activated The interface module is locate...

Page 23: ...ing of the data line one WCS reader is located at the end of the data line Both need the RS 485 terminator The second WCS reader is connected to the line connection between the interface module and the first WCS reader through a short spur length 1 m Use a bus terminal to connect the spur Interface or control PLC Reading head Reading head ...

Page 24: ...ion B The wiring version used depends on which is best suited for the application If three or four WCS readers are used on the same interface module connect these using spurs as shown in variant B Reading head Reading head Interface or control PLC Spur line max 1 m Bus terminal ...

Page 25: ...ross section and one pair for the RS 485 data line The table shows the possible cable lengths depending on the cable capacitance core core The number of connected WCS readers is of no significance SSI data cable For SSI data transfer a 6 wire shielded twisted pair data cable 3 x 2 must be used One wire pair is used for the supply voltage one pair for the CLK line and one pair for the DATA line The...

Page 26: ...CS WCS DCF Capacitance core core 95 pF m 60 pF m Cross section 0 14 mm2 0 25 mm2 Number of wires 6 3 x 2 6 3 x 2 External diameter 5 8 mm 7 5 mm Temperature range 30 C 70 C 40 C 70 C Order designation WCS DCS WCS DCF Number of poles Cable diameter Order designation straight 4 6 mm 8 mm V1 G PG9 angled 4 6 mm 8 mm V1 W PG9 straight 5 6 mm 8 mm V15 G PG9 angled 5 6 mm 8 mm V15 W PG9 straight 6 6 mm ...

Page 27: ...s GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com USA Headquarters Pepperl Fuchs Inc Twinsburg Ohio 44087 USA Tel 1 330 4253555 E mail sales us pepperl fuchs com Asia Pacific Headquarters Pepperl Fuchs Pte Ltd Company Registration No 199003130E Singapore 139942 Tel 65 67799091 E mail sales sg pepperl fuchs com TDOCT5835__ENG 09 2018 ...

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