Pepperl+Fuchs PS1000-A6-24.5 Technical Information Download Page 20 | Manualshive

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Power Supply PS1000-A6-24.5

Functional Diagram

12

Functional Diagram

Figure 12.1 Functional diagram

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+

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-

Output

Over-

Voltage

Protection

PFC

Converter

Output

Voltage

Regulator

Power

Converter

Output

Filter

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature

Shut-

down

Input Fuse
Input Filter
Input Rectifier
Inrush Current Limiter

V

OUT

L

N

DC-ok

Contact

DC-ok

LED

DC-ok

Relay

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Summary of Contents for PS1000-A6-24.5

Page 1: ...ISO9001 PS1000 A6 24 5 Power Supply Technical Information ...

Page 2: ...sion as well as the supplementary clause Expanded reservation of proprietorship Worldwide Pepperl Fuchs Group Lilienthalstr 200 68307 Mannheim Germany Phone 49 621 776 0 E mail info de pepperl fuchs com North American Headquarters Pepperl Fuchs Inc 1600 Enterprise Parkway Twinsburg Ohio 44087 USA Phone 1 330 425 3555 E mail sales us pepperl fuchs com Asia Headquarters Pepperl Fuchs Pte Ltd P F Bui...

Page 3: ...e 16 10 DC OK Relay Contact 17 11 Efficiency and Power Losses 18 12 Functional Diagram 20 13 Front Side and User Elements 21 14 Connection Terminals 22 15 Lifetime Expectancy 23 16 MTBF 24 17 EMC 25 18 Environment 26 19 Safety and Protection Features 28 20 Dielectric Strength 29 21 Approvals and Fulfilled Standards 30 22 Regulatory Compliance 31 23 Physical Dimensions and Weight 32 24 Accessories ...

Page 4: ...Power Supply PS1000 A6 24 5 Contents 4 2021 11 ...

Page 5: ...se of the word As the state of our knowledge and experience is constantly changing the information in this data sheet is subject to revision We therefore kindly ask you to always use the latest issue of this document available under www pepperl fuchs com No part of this document may be reproduced or utilized in any form without our prior permission in writing Packaging and packaging aids can and s...

Page 6: ... the value represents a nominal voltage with standard tolerances usually 15 included E g DC 12V describes a 12V battery disregarding whether it is full 13 7V or flat 10V 230Vac A figure with the unit Vac at the end is a momentary figure without any additional tolerances included 50Hz vs 60Hz As long as not otherwise stated AC 230V parameters are valid at 50Hz mains frequency may A key word indicat...

Page 7: ...evice is used to supply field devices with 24 V DC and 5 A The device has a power reserve of 20 included which may even be used continuously at temperatures up to 45 C The output voltage can be adjusted via a potentiometer The device status is indicated by an LED The device has a relay contact output for remote monitoring The device is mounted on a 35 mm DIN mounting rail according to EN 60715 Ref...

Page 8: ...tages of overvoltage category III according to IEC 60664 1 The device is designed as Class of Protection I equipment according to IEC 61140 Do not use without a proper PE Protective Earth connection Use the terminal on the input block for earth connection and not one of the screws on the housing The device is suitable to be supplied from TN TT and IT mains networks The voltage between the L or N t...

Page 9: ...The device is designed tested and approved for branch circuits up to 32A IEC and 30A UL without additional protection device If an external fuse is utilized do not use circuit breakers smaller than 6A B or C Characteristic to avoid a nuisance tripping of the circuit breaker The maximum surrounding air temperature is 70 C 158 F The operational temperature is the same as the ambient or surrounding a...

Page 10: ...value see Figure 5 1 External input protection See recommendations in chapter 2 AC 100V AC 120V AC 230V Input current Typ 1 30A 1 09A 0 60A At 24V 5A see Figure 5 3 Power factor Typ 0 99 0 98 0 91 At 24V 5A see Figure 5 4 Crest factor Typ 1 7 1 8 2 2 At 24V 5A The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform Start up delay Typ 420ms 400ms 385m...

Page 11: ...output voltage Figure 5 4 Power factor vs output current at 24V output voltage 6A 0 5 1 2 3 4 0 0 25 0 5 0 75 1 0 1 25 1 5A Input C urrent typ 5 a 100Vac b 120Vac c 230Vac Output C urrent a b c P ower Factor typ 1 2 3 4 5 6A 0 75 0 8 0 85 0 9 0 95 1 0 Output C urrent a 100Vac b 120Vac c 230Vac a b c ...

Page 12: ...onnect pole to L pole to N and the PE terminal to an earth wire or to the machine ground Figure 6 1 Wiring for DC Input DC input Nom DC 110 150V 20 DC input range Min 88 180Vdc Continuous operation DC input current Typ 1 21A At 110Vdc at 24V 5A Typ 0 43A At 300Vdc at 24V 5A Allowed Voltage or input to Earth Max 360Vdc Continuous according to IEC 60664 1 Turn on voltage Typ 74Vdc Steady state value...

Page 13: ...ure 7 1 Typical turn on behavior at nominal load 120Vac input and 25 C ambient Figure 7 2 Typical turn on behavior at nominal load 230Vac input and 25 C ambient AC 100V AC 120V AC 230V Inrush current Max 8Apeak 7Apeak 7Apeak At 40 C cold start Typ 5Apeak 4Apeak 4Apeak At 25 C cold start Typ 5Apeak 5Apeak 6Apeak At 40 C cold start Inrush energy Max 0 4A s 0 5A s 1A s At 40 C cold start 50ms DIV Out...

Page 14: ...Nom 3 2A At 28V and 70 C ambient temperature Derate linearely between 45 C and 70 Fuse breaking current Typ 15A Up to 12ms once every five seconds see Figure 8 2 The fuse braking current is an enhanced transient current which helps to trip fuses on faulty output branches The output voltage stays above 20V Overload behaviour Continuous current For output voltage above 13Vdc see Figure 8 1 Intermitt...

Page 15: ...ccup mode typ Output Voltage 0 0 6 4 8 12 28V 16 20 24 10A 4 1 2 5 7 8 3 9 Adjus tment R ange Output C urrent A continuouscurrent B intermittent current A B Output Voltage dynamicbehavior 12ms 0 0 4 8 12 28V 16 20 24 25A 10 5 15 20 2 5 7 5 12 5 17 5 22 5 Adjus tment R ange Output C urrent Output C urrent 0 9A 9s 9s 9s 1s 1s 1s t S hort c irc uit Normal operation Normal operation ...

Page 16: ...mp is also on during this time Figure 9 1 Hold up time vs input voltage Figure 9 2 Shut down behavior definitions AC 100V AC 120V AC 230V Hold up Time Typ 70ms 70ms 70ms At 24V 2 5A see Figure 9 1 Min 55ms 55ms 55ms At 24V 2 5A see Figure 9 1 Typ 35ms 35ms 35ms At 24V 5A see Figure 9 1 Min 27ms 27ms 27ms At 24V 5A see Figure 9 1 0 15 30 45 60 90ms 90 120 155 190 230Vac Input Voltage 75 Hold up T i...

Page 17: ...usted output voltage level Contact opens As soon as the output voltage dips more than 10 below the adjusted output voltage Short dips will be extended to a signal length of 100ms Dips shorter than 1ms will be ignored Switching hysteresis Typically 0 7V Contact ratings Maximal 60Vdc 0 3A 30Vdc 1A 30Vac 0 5A resistive load Minimal permissible load 1mA at 5Vdc Isolation voltage See dielectric strengt...

Page 18: ... 4W At 24V 0A Typ 4 6W 4 4W 4 1W At 24V 2 5A Typ 9 2W 8 2W 7 3W At 24V 5A Typ 11 3W 9 8W 8 4W At 24V 6A Power Boost 1 The average efficiency is an assumption for a typical application where the power supply is loaded with 25 of the nominal load for 25 of the time 50 of the nominal load for another 25 of the time 75 of the nominal load for another 25 of the time and with 100 of the nominal load for...

Page 19: ...s 2021 11 19 Figure 11 3 Efficiency vs input voltage at 24V 5A typ Figure 11 4 Losses vs input voltage at 24V 5A typ E fficiency 120 180 230 264Vac 89 90 91 92 Input Voltage 93 94 95 100 P ower L osses 120 180 230 264Vac 5 6 7 8 Input Voltage 9 10 11W 100 ...

Page 20: ... diagram Output Over Voltage P rotection P F C C onverter Output Voltage R egulator P ower C onverter Output F ilter Output Voltage Monitor Output P ower Manager T emper ature S hut down Input F us e Input F ilter Input R ectifier Inrus h C urrent Limiter VOUT L N DC ok C ontact DC ok LE D DC ok R elay ...

Page 21: ...ve return output 2 Output Voltage Potentiometer 3 DC OK LED green On when the output voltage is 90 of the adjusted output voltage 4 DC OK Relay Contact The DC OK relay contact is synchronized with the DC OK LED See chapter 10 for details 5 Input Terminals N L Line input PE Protective Earth input OUTPUT DC 24V 5A 13 14 DC OK 24 28V Power Supply PS1000 A6 24 5 Part No 70103517 N L AC 100 240V INPUT ...

Page 22: ...Input Output DC OK Signal Type Screw termination Screw termination Push in termination Solid wire Max 6mm2 Max 6mm2 Max 1 5mm2 Stranded wire Max 4mm2 Max 4mm2 Max 1 5mm2 American Wire Gauge AWG 20 10 AWG 20 10 AWG 24 16 Max wire diameter including ferrules 2 8mm 2 8mm 1 6mm Recommended tightening torque Max 1Nm 9lb in Max 1Nm 9lb in Wire stripping length 7mm 0 28inch 7mm 0 28inch 7mm 0 28inch Scre...

Page 23: ...s manufacturer specification The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years 131 400h Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices AC 100V AC 120V AC 230V Lifetime expectancy 265 000h 270 000h 274 000h At 24V 2 5A and 40 C 748 000h 764 000h 775 000h At 24V 2 5A and 25 C 128 000h 143 000h 1...

Page 24: ...l fail every 100 hours if 10 000 units are installed in the field However it can not be determined if the failed unit has been running for 50 000h or only for 100h For these types of units the MTTF Mean Time To Failure value is the same value as the MTBF value AC 100V AC 120V AC 230V MTBF SN 29500 IEC 61709 800 000h 807 000h 867 000h At 24V 5A and 40 C 1 402 000h 1 414 000h 1 510 000h At 24V 5A an...

Page 25: ...riterion A Criterion C Criterion A Voltage interruptions EN 61000 4 11 0 of 200Vac 0V 5000ms Criterion C Powerful transients VDE 0160 Over entire load range 750V 0 3ms Criterion A Criterion A The device shows normal operation behavior within the defined limits Criterion C Temporary loss of function is possible Power supply may shut down and restarts by itself No damage or hazards for the power sup...

Page 26: ...age category III According to IEC 60664 1 for altitudes up to 2000m II According to IEC 60664 1 for altitudes above 2000m Degree of pollution 2 According to IEC 62477 1 not conductive Vibration sinusoidal 2 17 8Hz 1 6mm 17 8 500Hz 2g 2 hours axis According to IEC 60068 2 6 Shock 30g 6ms 20g 11ms 3 bumps per direction 18 bumps in total According to IEC 60068 2 27 Shock and vibration is tested in co...

Page 27: ...6 24 5 Environment 2021 11 27 Figure 18 2 Output current vs altitude 2000m 5000m 4A 5A 6A Altitude Allowed Output C urrent at 24V B A Tamb 60 C B Tamb 45 C C Short term A C AP 80kP a 54kP a 110kP a 0m Atmos phericpress ure ...

Page 28: ...ree of protection IP 20 According to EN IEC 60529 Over temperature protection Included Output shut down with automatic restart Temperature sensors are installed on critical components inside the unit and turn the unit off in safety critical situations which can happen e g when ambient temperature is too high ventilation is obstructed or the de rating requirements are not followed There is no corre...

Page 29: ...urrent settings to the value in the table below We recommend that either the pole or the pole shall be connected to the protective earth system This helps to avoid situations in which a load starts unexpectedly or can not be switched off when unnoticed earth faults occur Figure 20 1 Dielectric strength A B C D Type test 60s 2500Vac 3000Vac 1000Vac 500Vac Routine test 5s 2500Vac 2500Vac 500Vac 500V...

Page 30: ...d Laboratory Use Particular requirements for control equipment Applicable for US and Canada E Files E350173 E223176 EN 60079 0 2012 A11 2013 EN 60079 7 2015 A1 2018 EN 60079 15 2010 ATEX certificate EPS 19 ATEX 1201 X ATEX marking e II 3G Ex ec nC II T4 Gc IEC 60079 0 2017 IEC 60079 7 2017 IEC 60079 15 2017 IECEx certificate IECEx EPS 20 0058X IECEx marking Ex ec nC IIC T4 Gc EAC EAC Certificate E...

Page 31: ...e Low voltage directive LVD RoHS directive REACH Directive Manufacturer s Statement EU Regulation regarding the Registration Evaluation Authorisation and Restriction of Chemicals WEEE Directive Manufacturer s Statement EU Directive on Waste Electrical and Electronic Equipment RoHS China Manufacturer s Statement Administrative Measures for the Restriction of the Use of Hazardous Substances in Elect...

Page 32: ... DIN mounting rail height must be added to the unit depth to calculate the total required installation depth Weight 440g 0 97lb DIN mounting rail Use 35mm DIN mounting rails according to EN 60715 or EN 50022 with a height of 7 5 or 15mm Housing material Body Aluminium alloy Cover zinc plated steel Installation clearances See chapter 2 Penetration protection Small parts like screws nuts etc with a ...

Page 33: ... continuous current Using MOSFETSs instead of diodes reduces heat generation losses and voltage drop between input and output Due to these advantages the unit is very narrow and only requires 32mm width on the DIN mounting rail The device does not require an additional auxiliary voltage and is self powered even in case of a short circuit across the output The device is equipped with an automated l...

Page 34: ... circuit breakers of load circuits The load branches are often individually protected with circuit breakers or fuses In case of a short or an overload in one branch circuit the fuse or circuit breaker need a certain amount of over current to open in a timely manner This avoids voltage loss in adjacent circuits The extra current peak current is supplied by the power converter and the built in large...

Page 35: ...Voltage Output C urrent 24V 0A 12ms 15A 10 5V Note The DC OK relay triggers when the voltage dips more than 10 for longer than 1ms Peak current voltage dips Typically from 24V to 16V At 10A for 50ms and resistive load Typically from 24V to 16 5V At 25A for 2ms and resistive load Typically from 24V to 14V At 25A for 5ms and resistive load ...

Page 36: ...hen the power supply is switched off except in case a blocking diode is utilized 25 3 Series Operation Devices of the same type can be connected in series for higher output voltages It is possible to connect as many units in series as needed providing the sum of the output voltage does not exceed 150Vdc Voltages with a potential above 60Vdc must be installed with a protection against touching Avoi...

Page 37: ...Energize all devices at the same time It also might be necessary to cycle the input power turn off for at least five seconds if the output was in overload or short circuits and the required output current is higher than the current of one unit Restrictions Keep an installation clearance of 15mm left right between two devices and avoid installing devices on top of each other Do not use devices in p...

Page 38: ...g multiple devices Recommendations for building redundant power systems Use separate input fuses for each device Use separate mains systems for each device whenever it is possible Monitor the individual devices Therefore use the DC OK signal of the device It is desirable to set the output voltages of all devices to the same value 100mV or leave it at the factory setting N 1 Redundancy Redundant sy...

Page 39: ...OK o o F ailure Monitor L N P E P ower S upply 24V 5A DC OK L N P E Output Input o o P ower S upply 24V 5A DC OK L N P E Output Input o o PS1000 D2 24 20 RM L N P E 15A L oad F ailure Monitor I YR 20 242 R edundancy Module Output Input 1 Input 2 opt ional P ower S upply 24V 5A DC O K L N P E O utput Input o o P ower S upply 24V 5A DC OK L N P E Output Input o o I YR20 242 R edundancy Module Output...

Page 40: ...x no other heat producing items are inside the box The temperature sensor inside the box is placed in the middle of the right side of the power supply with a distance of 1cm The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure 25 7 Mounting Orientations Mounting orientations other than input terminals on the bottom and output on the top...

Page 41: ...n E horizontal ccw P ower S upply OUTP UT INP UT Allowed O utput C urrent at 24V 0 45 70 C 3 8A 5A 6A Ambient T emperature 60 Pow er Supply OUTPUT INPUT Allowed O utput C urrent at 24V 0 30 70 C 4A 6A Ambient T emperature 60 Allowed O utput C urrent at 24V 0 25 70 C 3 5A 6A Ambient T emperature 60 Power Supply OUTPUT INPUT Allowed O utput C urrent at 24V 0 25 70 C 3 5A 6A Ambient T emperature 60 P...

Page 42: ...Pepperl Fuchs Quality Download our latest policy here www pepperl fuchs com quality www pepperl fuchs com Pepperl Fuchs Subject to modifications Printed in Germany DOCT 7302 ...

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