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Functional Safety KFD2-CD-(Ex)1.32-**

Planning

201

8-11

13

3.5

Useful Lifetime

Although a constant failure rate is assumed by the probabilistic estimation this only applies 

provided that the useful lifetime of components is not exceeded. Beyond this useful lifetime, 

the result of the probabilistic estimation is meaningless as the probability of failure significantly 

increases with time. The useful lifetime is highly dependent on the component itself and its 

operating conditions 

 temperature in particular. For example, the electrolytic capacitors can 

be very sensitive to the operating temperature.

This assumption of a constant failure rate is based on the bathtub curve, which shows 

the typical behavior for electronic components.

Therefore it is obvious that failure calculation is only valid for components that have 

this constant domain and that the validity of the calculation is limited to the useful lifetime 

of each component.

It is assumed that early failures are detected to a huge percentage during the installation 

and therefore the assumption of a constant failure rate during the useful lifetime is valid.

However, according to IEC/EN 61508-2, a useful lifetime, based on general experience, 

should be assumed. Experience has shown that the useful lifetime often lies within 

a range period of about 8 to 12 years.

As noted in DIN EN 61508-2:2011 note N3, appropriate measures taken by the manufacturer 

and plant operator can extend the useful lifetime.

Our experience has shown that the useful lifetime of a Fuchs product can be higher 

if the ambient conditions support a long life time, for example if the ambient temperature is 

significantly below 60

°

C.

Please note that the useful lifetime refers to the (constant) failure rate of the device. 

The effective life time can be higher.

Summary of Contents for KFD2-CD-1.32 Series

Page 1: ...ISO9001 2 Functional Safety Current Voltage Driver KFD2 CD Ex 1 32 PROCESS AUTOMATION MANUAL...

Page 2: ...livery for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most rece...

Page 3: ...ces 7 2 3 Marking 8 2 4 Standards and Directives for Functional Safety 8 3 Planning 9 3 1 System Structure 9 3 2 Assumptions 10 3 3 Safety Function and Safe State 11 3 4 Characteristic Safety Values 1...

Page 4: ...ting Dismounting Disposal The documentation consists of the following parts Present document Instruction manual Manual Datasheet Additionally the following parts may belong to the documentation if app...

Page 5: ...nd understood the instruction manual and the further documentation Intended Use The device is only approved for appropriate and intended use Ignoring these instructions will void any warranty and abso...

Page 6: ...e displayed in descending order as follows Informative Symbols Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This sym...

Page 7: ...ety applications The device supplies 2 wire transmitters The device transfers a voltage or a current signal from the non hazardous area to I P converters electrical valves and positioners located in t...

Page 8: ...erl fuchs com KFD2 CD 1 32 KFD2 CD Ex1 32 0 KFD2 CD Ex1 32 1 KFD2 CD Ex1 32 3 KFD2 CD Ex1 32 6 KFD2 CD Ex1 32 10 KFD2 CD Ex1 32 12 KFD2 CD Ex1 32 13 KFD2 CD Ex1 32 15 KFD2 CD Ex1 32 21 Up to SIL 2 Fun...

Page 9: ...e demand rate for this safety loop is assumed to be higher than once per year The relevant safety parameters to be verified are the PFH value Probability of dangerous Failure per Hour Fault reaction t...

Page 10: ...subtracted from the dangerous undetected failure rate du and regarded in a different way If a reaction is introduced that brings the application to the safe state then the failure rate fail high can...

Page 11: ...on the device version Reaction Time The reaction time for all safety functions is 50 ms Device Input signal Output signal KFD2 CD 1 32 KFD2 CD Ex1 32 0 0 mA to 20 mA 0 mA to 20 mA KFD2 CD Ex1 32 1 4 m...

Page 12: ...h a deviation of less than 2 voltage driver function HFT 0 SIL hardware 2 sd su 1 1 No effect failures and No part failures are not influencing the safety function and are therefore not included in th...

Page 13: ...components that have this constant domain and that the validity of the calculation is limited to the useful lifetime of each component It is assumed that early failures are detected to a huge percenta...

Page 14: ...at are suitable for this safety application 5 Check the safety function to ensure the expected output behavior 4 1 Installation Connecting the Field Device Connect the field device to the current volt...

Page 15: ...accordance with the characteristic safety values See chapter 3 4 It is under the responsibility of the plant operator to define the type of proof test and the interval time period Equipment required D...

Page 16: ...er the test Figure 5 1 Proof test set up for KFD2 CD Ex1 32 Usage in Zone 0 1 2 Div 1 2 only for KFD2 CD Ex1 32 Step No Input value Output value Current source mA Voltage source V Current sink mA Volt...

Page 17: ...s not work Take appropriate measures to protect personnel and equipment while the safety function is not available Secure the application against accidental restart 3 Do not repair a defective device...

Page 18: ...sed for calculation of SFF not part Probability of failure of components that are not in the safety loop total safety function Probability of failure of components that are in the safety loop HFT Hard...

Page 19: ...Functional Safety KFD2 CD Ex 1 32 Notes 2018 11 19...

Page 20: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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