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Multi-Input/Output Device

PACTware Multi-Input/Output Device Type Manager

The tab "Diagnostics" contains the following parameters:

Section "Settings":

■

Diagnostic mode: 

Mode selector to be configured for status and diagnostic behavior.

Keep "Condensed diagnosis" or select "Classic diagnosis". 

■

Hardware error: 

Type of diagnostic message and the mapping with the status this 

message implies.

■

Memory error: 

Type of diagnostic message and the mapping with the status this 

message implies.

The following settings determine the reaction of the device on manufacturer-specific diagnostic 
events. For each error type you can determine how to diagnose it and determine the status that 
the process value issues in case of the diagnosis:

Note!

Diagnostic Type for Cyclic Communication

Setting the diagnostic type to classic or condensed status in the tab Device determines the 
diagnostic type of the cyclic communication between the device and the DTM.

Error Type

Diagnosis

Status that the process 
value issues if the assigned 
diagnosis is active:

Hardware error:

■

None

■

Maintenance

■

Maintenance demand

■

Maintenance alarm

■

Invalid process condition

■

Function check

■

GOOD - OK

■

GOOD - Maintenance 
required

■

GOOD - Maintenance 
demanded

■

UNCERTAIN - 
Maintenance demanded

■

BAD - Maintenance alarm

■

UNCERTAIN - Process-
related, no maintenance

■

BAD - Process-related, no 
maintenance

■

BAD - Function check/ 
local override

■

GOOD - Function check

Memory error: 

Diagnostic Parameters in the Online Mode

Diagnostic information is displayed additionally in the online mode in order to diagnose issues 
or failures in real-time as they occur. Any diagnostic information issued by the DTM is 
visualized through a NAMUR NE 107 icon in the following places:

■

Left navigation bar

■

Diagnostics tab

■

Top-level DTM information section "Overall status".

Summary of Contents for F2D0-MIO-Ex12.PA Series

Page 1: ...R Multi Input Output Device F2D0 MIO Ex12 PA R8D0 MIO Ex12 PA PROCESS AUTOMATION MANUAL...

Page 2: ...f Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most...

Page 3: ...3 PROFIBUS Ident Number Setting 25 3 4 Requirements for Commissioning 26 3 5 Parameterization and Configuration Procedure 26 4 Configuration 27 4 1 Host System Integration 27 4 2 Configuration of Cycl...

Page 4: ...ice Identification 49 7 2 Device Documentation 49 8 Channel Related Parameters for the Valve Coupler Modes 50 8 1 Use of Setpoint Variables SP_D and RIN_D 50 8 2 Modes of Operation 51 8 2 1 Device Mai...

Page 5: ...g 59 10 2 Device Type Manager DTM Dialogs 60 10 2 1 Online Dialogs 61 10 2 2 Offline Dialogs 62 10 2 3 Multi Input Output Device Type Manager User Interface 63 10 2 4 MIO DTM for Sensor Input Mode Str...

Page 6: ...Coupler Mode 88 10 4 1 Tab Device Information 89 10 4 2 Device Tab Diagnostics 91 10 4 3 Valve Coupler Connections 1 4 93 10 4 4 Tab General 93 10 4 5 Tab Process Data 95 10 4 6 Tab Configuration 98...

Page 7: ...tion of conformity Certificates Control drawings Additional documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the...

Page 8: ...Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in...

Page 9: ...ame applications is available Also a device description DD for the Siemens Process Device Manager PDM is available 2 2 Modes of Operation The device supports 12 hardware channels which can be configur...

Page 10: ...not adjustable The total cycle time is calculated as follows number of used channels 10 ms minimum 50 ms If all 8 sensors are used the total cycle time is 80 ms Refer to the technical data of the MIO...

Page 11: ...r device description of the D0 MIO Ex12 PA in order to adjust the device parameters Modes Sensor Input FD0 BI Ex12 PA Compatibility PA Profile 3 02 Sensor Input Compatibility Chann el Sensor Input Mod...

Page 12: ...observance of the separation distances between circuits can result in added currents or voltages This can result in a current voltage flashover generating sparks The sparks can ignite the surrounding...

Page 13: ...led in Zone 2 without mounting it in a sufficiently suitable enclosure gas dust water or other external interferences can cause the live device to spark The sparks can ignite the surrounding potential...

Page 14: ...s Using a defective or repaired device can compromise its function and its electrical safety Do not use a damaged or polluted device The device must not be repaired changed or manipulated If there is...

Page 15: ...tallation of cables and connection lines If you do not install cables and connection lines according to the instructions given in the instruction manual this can generate sparks that can ignite the su...

Page 16: ...0 mm Ensure that connectors are mechanically locked Torque required for tightening terminal screws 0 5 Nm 0 6 Nm Connecting the Trunk The multi input output is connected to the trunk line via designat...

Page 17: ...pin screw terminal for multi inputs outputs Trunk Connection with Covered Screw Terminal Segment Segment S Shield connection Trunk Connection with Spring Terminal Segment Segment S Shield connection...

Page 18: ...ng Mechanical Switches If mechanical contacts are used as valve final position feedbacks observe the following The lead breakage and short circuit monitoring can be used after adding series and parall...

Page 19: ...ace them with appropriate screw plugs Observe the required degree of protection IP66 For a choice of stop plugs and screw plugs refer to the respective datasheets Note that the ambient temperature ran...

Page 20: ...r Plug Type S1 S2 S3 S1 S2 S1 Body 00 1 x M20 8 x M16 sealing plug plastic SP PE M16 PA C 1 5 Nm 01 1 x M20 8 x M16 sealing plug stainless steel SP MD M16 S S C 4 Nm 02 1 x M20 8 x M16 cable glands pl...

Page 21: ...5 Nm 2 Nm 03 1 x M20 8 x M16 cable glands nickel plated brass CG NA M20S BN C 4 6 mm 20 Nm 6 9 mm 18 Nm 9 12 mm 15 Nm 5 5 Nm 04 1 x M20 8 x M16 cable glands stainless steel CG NA M20S SS C 4 6 mm 20 N...

Page 22: ...System All shield connections are internally connected to the Shield Screen GND grounding terminal F2D0 MIO Ex12 Grounding Points R8D0 MIO Ex12 Grounding Point Caution Risk of electric shock or proper...

Page 23: ...ached and cannot come loose Connect the Shield Screen GND grounding terminal to an equipotential bonding system 3 2 4 DIP Switch Settings The device has 8 DIP switches DIP switches S1 S7 Address setti...

Page 24: ...has been temporarily disconnected from the bus If an address in the range of 1 125 is set via the DIP switches this address overrules an address previously set via the bus Assigning a PROFIBUS Addres...

Page 25: ...e required mode of operation of the device select the ident number in the device type manager DTM software Use the PROFIBUS Ident Number parameter For setting the PROFIBUS ident number see chapter 10...

Page 26: ...stored on the device as needed This also means that once set in the DTM the parameters are kept even if the device is put into operation at a later point Use the following checklist when commissioning...

Page 27: ...or bus e g between a process control system and a field device User data includes e g measurement values limit position feedback and output data etc The bus cycle time depends on the number of nodes...

Page 28: ...ort Value for frequency input with the corresponding status Module description in short format Not applicable to the FD0 BI Ex12 PA compatibility mode OUT_C Value for counter input with corresponding...

Page 29: ...g section offers information on the following valve coupler mode variables SP_D RIN_D RB_D ROUT_D CB_D OUT_D Modules combination of variables Description Byte length Input Output EMPTY_MODULE Empty mo...

Page 30: ...OOD 0x40 UNCERTAIN GOOD C GOOD NC Valid setpoint valueAll values 40h BFh except A0h Value 80h recommended to be used preferably 0x3F BAD All values 00 h 3 Fh Note Controlling the Valve The setpoint va...

Page 31: ...de 0xC0 GOOD NC UNCERTAIN BAD Invalid setpoint value Change to Auto mode Example Setting the Valve Position If the variable RIN_D is 0 with the Invert Setpoint parameter set to OFF the setpoint value...

Page 32: ...OD NC OK Feedback value valid 0x84 GOOD NC UE Update event 10 s message for parameter changes 0x0C BAD NC DF Device failure Electric hardware fault Send the device to Pepperl Fuchs for repair 0x10 BAD...

Page 33: ...ers of this channel 11 The channel is in simulation mode 12 Unused 13 Unused 14 Valve moved into the mechanical safety position In case of fault if fault states Actuator Fail Action In Manual mode if...

Page 34: ...ion on the following sensor input mode variables Discrete Input Variables Frequency and Counter Variables Discrete Input Variables The variable OUT_D consists of 2 bytes The first byte contains the pr...

Page 35: ...le to the FD0 BI Ex12 PA compatibility mode For the frequency input the sensor value is formatted in float format according to IEEE 754 The structure of the 5th byte containing the input status is as...

Page 36: ...c data exchange 4 4 1 Valve Coupler Mode and FD0 VC Ex4 PA Compatibility Mode The length of the module data depends on the module type For more information see chapter 4 2 If an empty module is used i...

Page 37: ...ency or counter input Channels 2 3 5 6 8 9 11 sensor inputs Note Channels 4 7 and 10 are empty modules and cannot receive data If an empty module is used instead of a module containing data no data is...

Page 38: ...sors 4 8 During the cyclic user data exchange the following 8 bytes are transferred Pos Module Use 1 OUT_D Vibrating fork 1 2 EMPTY_MODULE Vibrating fork 2 is not used 3 OUT_D Vibrating fork 3 4 EMPTY...

Page 39: ...ed The first byte contains the lead breakage and lead short circuit option and the settling time for CH1 CH4 CH7 and CH10 The following bytes contain the lead breakage and lead short circuit option fo...

Page 40: ...cuit check LB and SC checks are activated 1 Lead breakage check LB check is activated 2 Short circuit check SC check is activated 3 No check LB check is deactivated For sensors that are configured as...

Page 41: ...ERR Flashing Red Status of the corresponding channel Lead breakage or short circuit of valve or sensor connection Only available if wire check is activated and mode of operation is not out of service...

Page 42: ...the diagnostic state according to your needs For more information refer to the device type manager DTM Bytes 1 10 of the diagnostic extension and the diagnostic structures are identical The diagnostic...

Page 43: ...valve is mechanically blocked Limit for break time from OPEN to CLOSE exceeded Limit for break time from CLOSE to OPEN exceeded Limit for transit time from OPEN to CLOSE exceeded Limit for transit tim...

Page 44: ...to CLOSE exceeded Limit for break time from CLOSE to OPEN exceeded Limit for transit time from OPEN to CLOSE exceeded Limit for transit time from CLOSE to OPEN exceeded 2 CH1 valve wire error Is set...

Page 45: ...Not used 18 0 CH7 valve mechanical error 1 CH7 valve mechanical warning 2 CH7 valve wire error 3 CH7 stroke counter limit exceeded 4 CH8 sensor A wire error 5 CH9 sensor B wire error 6 CH7 sensor wire...

Page 46: ...information 11 0 7 Not used Not supported set to 0 12 0 2 Not used Not supported set to 0 3 Not used Not supported set to 0 4 Not used Not supported set to 0 5 Maintenance required See classic diagnos...

Page 47: ...Check parameterization of the Sensor Usage Check parameterization of the Actuator Fail Action Check auxiliary power Check mechanical drive when carrying out the tests The PFCs indicate an unexpected...

Page 48: ...valve position Check the parameterization of the Sensor Usage Check the PFCs for correct functioning Sensor Usage see chapter 8 3 2 GOOD NC UE Parameters have been modified After 10 seconds this event...

Page 49: ...easy interchangeability e g in case of repair or substitution devices corresponding to the PROFIBUS PA profile are divided into device classes Devices in these classes are assigned a profile specific...

Page 50: ...er is set to OFF the setpoint value is not inverted The setpoint value 0 controls the valve in the closed position The setpoint value 1 controls the valve in the open position If the Invert Setpoint p...

Page 51: ...case the channel changes over to the Auto mode and returns to RCas only if requested by the master control system This way it is possible to prevent the channel from automatically restarting when the...

Page 52: ...e channel behaves as described in see chapter 8 2 3 Thus an alternative setpoint value specification via SP_D can take place if the status of SP_D is GOOD NC OK If the status of SP_D is BAD the valve...

Page 53: ...the following modes for configuring the MIO device according to the individual requirements The signals of the position feedback sensors are defined as follows Sensor current high logical 1 Sensor cur...

Page 54: ...t Stroke Counter parameter When this limit value is exceeded the message limit stroke counter exceeded is issued For bit 16 in CB_D see chapter 4 3 1 If you set the Sensor Usage parameter to no positi...

Page 55: ...ansit time For the definition of the breakaway and transit times refer to the figure below The feedbacks of the position sensors are given both for the Sensor Usage parameter setting low active and hi...

Page 56: ...ry out the test After the specified time interval elapsed the valve is controlled for a short period into the position opposite to the current position until the relevant final position sensor indicat...

Page 57: ...ut uses a predefined fail safe behavior as a fallback 9 1 3 Operating Mode Auto in Case of Fault The device is in the Auto mode as long as the related state is GOOD NC OK If the status changes to BAD...

Page 58: ...Wire Check You can activate or deactivate the monitoring of wire faults The following parameters exist The following monitoring modes are available Bit 0 Short circuit monitoring 0 channel disabled 1...

Page 59: ...date the device catalog click on the button Update device catalog The following request appears Create new PACTware device catalog 5 Confirm the question with Yes The DTM is installed and ready for op...

Page 60: ...manager DTM D0 MIO Ex12 PA features the following dialogs to parameterize and monitor the multi input output MIO device Parameterization Online parameterization Measured value Simulation Diagnosis Par...

Page 61: ...elect Store to Device 10 2 1 Online Dialogs Online dialogs show the currently set parameters stored on the device Connect to the Device In order to use the online dialogs you need to connect to the de...

Page 62: ...state of the device and each channel Opening the Diagnosis Dialog 1 In order to open the context menu right click in the project on D0 MIO Ex12 PA 2 Select Diagnosis 10 2 2 Offline Dialogs The offlin...

Page 63: ...mark symbol Click on symbol and then on the sec tion where you need help to view help information 4 Top level section windows symbol Click to toggle the visibility of the top level identifica tion se...

Page 64: ...utput Device Type Manager 10 2 4 MIO DTM for Sensor Input Mode Structural Diagram The following diagrams show all device specific and channel specific parameters the DTM offers for parameterization Fi...

Page 65: ...Multi Input Output Device PACTware Multi Input Output Device Type Manager 2018 07 65 Figure 10 4 DTM menu structure Device specific Parameters in square brackets Online parameters only...

Page 66: ...07 66 Multi Input Output Device PACTware Multi Input Output Device Type Manager Figure 10 5 DTM for sensor input mode menu structure Channel specific Parameters in square brackets Online parameters o...

Page 67: ...Coupler Mode Structural Diagram The following diagrams show all device specific and channel specific parameters the DTM offers for parameterization Figure 10 6 Basic setup wizard of the MIO DTM as val...

Page 68: ...07 68 Multi Input Output Device PACTware Multi Input Output Device Type Manager Figure 10 8 DTM for valve coupler mode menu structure Channel specific Parameters in square brackets Online parameters...

Page 69: ...Figure 10 9 Channel Basic Setup tab Select the device type Section Device mode Select the required device mode with the radio button Section Ident number Select the required ident number with the rad...

Page 70: ...er selecting the sensor input mode Next brings you to the section Sensor Input Adjust ment of Channels 1 4 7 and 10 Figure 10 10 Channel Basic Setup tab Adjust channels of the first measurement loop 2...

Page 71: ...surement loop 5 Adjust the channels of the second measurement loop as required 6 Click on Next The parameter settings are adjusted for the device and a summarized overview of all the settings made is...

Page 72: ...o the section Sensor Input Adjust ment of Channels 1 4 7 and 10 Figure 10 12 Channel Basic Setup tab set to Counter Adjust channels of the first measurement loop 2 Set channel 1 to Counter or to Frequ...

Page 73: ...nd measurement loop as required 5 Click on Next The parameter settings are adjusted for the device and a summarized overview of all the settings made is displayed 6 Your basic device setup is complete...

Page 74: ...r a description of the device Device ID Read only manufacturer specific description of the device Manufacturer Pepperl Fuchs Read only identification of the manufacturer of the device Information Para...

Page 75: ...t field enter any information to describe the device as a measuring point in the application Message Free text field enter any information to describe the device in the application or plant Installati...

Page 76: ...ostic type to classic or condensed status in the tab Device determines the diagnostic type of the cyclic communication between the device and the DTM Error Type Diagnosis Status that the process value...

Page 77: ...m 10 3 3 Sensor Input Channels 1 12 The sensor input mode offers the use of up to 12 channels Two sets of options for channel settings are available for the 2 measurement loops NAMUR NE 107 Icon Diagn...

Page 78: ...fic code value to each of the 12 channels of the MIO sensor input This code can be used for classifying and summarizing information e g for diagnosis reports Alert key Code assignment option Free valu...

Page 79: ...operation with distributed fieldbus systems to enhance process identification Example Enter number of recipe operation Phase Free value field assign an identifier for a phase with distributed fieldbus...

Page 80: ...online mode Actual mode Current mode of the channel The mode can differ from the Target mode Example A different value or status is selected but the selection is not confirmed yet More Information Fo...

Page 81: ...afe settings Figure 10 18 Channel Process Data tab for the frequency input The tab Process data contains the following channel information and parameters Section Settings More Information For more inf...

Page 82: ...ormation you require for your process 2 Click on Apply to confirm More Information For more information on the modes of operation see chapter 8 2 More Information For more information on the fail safe...

Page 83: ...for each of the 8 channels The following 3 modes are available Auto Automatic The measured value of the device is used as output value Manual Option to set the output value of the device manually Out...

Page 84: ...tab Configuration contains the following channel information and parameters Process Data Parameters in the Online Mode The following parameters contain read only information displayed in the online mo...

Page 85: ...entification information on the sensor of the current channel Sensor manufacturer Optional text field for identification information on the sensor of the current channel Adjusting the Configuration Se...

Page 86: ...igured The settings apply to all sensor input modes Figure 10 21 Channel Diagnostics tab The tab Diagnostics contains the following channel information and parameters Section Settings The following se...

Page 87: ...ted no maintenance BAD Process related no maintenance BAD Function check local override GOOD Function check Diagnostic Parameters in the Online Mode Diagnostic information is displayed additionally in...

Page 88: ...make before going into any further device setup or channel parameterization In this section you set the MIO device up as a valve coupler Figure 10 22 Channel Basic Device Setup tab Select the device...

Page 89: ...ation or on Start to restart the basic device setup 10 4 1 Tab Device Information This tab enables you to view or change device information as required including general information on the sensor and...

Page 90: ...ibe the device as a measuring point in the application Message Free text field enter any information to describe the device in the application or plant Installation date Free text field enter the inst...

Page 91: ...osis Hardware error Type of diagnostic message and the mapping with the status this message implies Memory error Type of diagnostic message and the mapping with the status this message implies The fol...

Page 92: ...aintenance BAD Process related no maintenance BAD Function check local override GOOD Function check Memory error Diagnostic Parameters in the Online Mode Diagnostic information is displayed additional...

Page 93: ...tab General contains the following parameters Section Information Tag Tag assignment option Free text field assign a unique tag to each of the 12 channels of the MIO sensor input in the plant or proc...

Page 94: ...us systems to enhance process identification Example Enter number of recipe operation Phase Free value field assign an identifier for a phase with distributed fieldbus systems to enhance process ident...

Page 95: ...ab offers readback and checkback information Figure 10 26 Channel Process Data tab The tab Process data contains the following channel information and parameters Section Settings Process Data Paramete...

Page 96: ...T in Auto or RCAS mode Fail safe time Time in seconds from detection of failure of the actual used setpoint to the action of the function block if the condition still exists Fail safe behavior Defines...

Page 97: ...not confirmed yet OUT Process variable of the discrete output block in Auto and RCAS mode User specified value defined in the manual mode or during operation When the diagnostic status turns to BAD t...

Page 98: ...s the following channel information and parameters Section General Valve identification Optional text field for identification information on the valve of the current channel Valve manufacturer Option...

Page 99: ...1 Intermediate A 1 B 1 Open A 1 B 0 No position detection Section Initialization run Adjusting the Configuration Settings 1 Use the different text fields pull down menus and the button to enter the i...

Page 100: ...8 Channel Monitoring tab The tab Monitoring contains the following channel information and parameters Section Cyclic function test Use this function test e g for regular monitoring of a valve that is...

Page 101: ...ay time tolerance close to open Maximum allowed time difference between regular and measured breakaway time during CLOSE to OPEN Transit time open to close Setpoint for the time between the changes of...

Page 102: ...uire 2 Click on Apply to confirm 10 4 8 Channel Tab Diagnostics This tab contains all information on monitored values e g breakaway time transit time and stroke count in case these monitorings were en...

Page 103: ...the assigned diagnosis is active Valve mechanics error None Maintenance Maintenance demand Maintenance alarm Invalid process condition Function check GOOD OK GOOD Maintenance required GOOD Maintenance...

Page 104: ...he diagnostic information of the channel as required 2 Click on Apply to confirm NAMUR NE 107 Icon Diagnostic Information Good No failure Maintenance required Maintenance demanded Maintenance Out of s...

Page 105: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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