Pepperl+Fuchs AS-I 3.0 PROFINET Manual Download

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AS-

3.0 PROFINET

ATEWAY

TAINLESS

TEEL

ACTORY

UTOMATION

MANUAL

Summary of Contents for AS-I 3.0 PROFINET

Page 1: ...AS I 3 0 PROFINET GATEWAY IN STAINLESS STEEL FACTORY AUTOMATION MANUAL...

Page 2: ...for Products and Services of the Electrical Industry published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most recent ver...

Page 3: ...ay in Stainless Steel 9 4 2 AS i specification 3 0 10 5 Specifications 11 5 1 Technical data 11 6 Installation 12 6 1 Dimensions 12 6 2 Connections 12 6 3 Installing in the control cabinet 12 6 4 Remo...

Page 4: ...compatible 30 7 7 1 5 Data in the device and on the chip card identical 30 7 7 1 6 Data in the device and on the chip card not identical 30 7 8 Indicators and operating elements 31 7 8 1 LED indicator...

Page 5: ...2 5 4 words analog AS i input data 47 10 2 6 4 Words analog AS i output data 49 10 2 7 36 bytes command interface 50 10 2 8 34 bytes command interface 51 10 2 9 12 byte command interface 52 10 3 Execu...

Page 6: ...ruptions and any repairs increases the effectiveness and efficiency of your plant Keep this manual at hand for subsequent operations on the device After opening the packaging please check the integrit...

Page 7: ...onformity This product was developed and manufactured under observance of the applica ble European standards and guidelines The product manufacturer Pepperl Fuchs GmbH D 68307 Mannheim has a certified...

Page 8: ...company bears responsibility for observing locally applicable safe ty regulations Store the not used device in the original packaging This offers the device optimal protection against impact and moist...

Page 9: ...ELV power supply The gateway VBG PN K20 DMD EV is optimized with integrated data coupling coils and adjustable self resetting fuses for safe use also of powerful 24V power supplies The gateways VBG PN...

Page 10: ...of the occasionally occurring configuration errors and further irritations towards the AS i communication So in case of an error the down time of machi nes can be minimized or you can initiate prevent...

Page 11: ...T Gateway in Stainless Steel Specifications 31 1 2014 11 5 Specifications 5 1 Technical data The technical data are placed in the data sheet Please view the current version on the web page http www pe...

Page 12: ...then snap in the lower edge 55 85 120 7 75 Warning Cover the top of the gateway when doing any drilling work above the unit No particles especially metal chips should be allowed to enter the housing s...

Page 13: ...OFINET Gateway in Stainless Steel Installation 31 1 2014 13 6 4 Removing To remove press the holding clamps 2 down using a screwdriver 1 press the unit firmly against the upper rail guide and lift out...

Page 14: ...onal page OK ESC classical display LCD 1 12A UNKNOWN SLAVE LCD PROFINET QUICK SETUP DIAGNOSIS SLAVE ADDR TOOL advanced display mode LCD OK STATIC IP ADDRESS 192 168 42 53 PROFINET TCP IP ETHERNET NETM...

Page 15: ...E TX FDX PORT 2 MODE NO CONNECTION MAC ID DEVICE 00 16 77 10 AF 8C MAC ID PORT 1 00 16 77 10 AF 8D MAC ID PORT 2 00 16 77 10 AF 8E PROFINET TCP IP ETHERNET OK OK OK PROFINET TCP IP ETHERNET ACTUAL VAL...

Page 16: ...ing AS i Slaves Slave 1 AS i Slave 5 AS i LCD 0 5s 0 5s Slave 1 AS i Slave 5 AS i AS i prj mode Config error prg enable AS i active U AS i PROFINET Power AS i prj mode Config error prg enable AS i act...

Page 17: ...ig error LCD CONFIGURATION OK LCD PROFINET QUICK SETUP DIAGNOSIS SLAVE ADDR TOOL 1xOK LCD WARNING OUTPUTS MAY BE RESET OK OK LCD STORE AS I CONFIGURATION STORE RUN LCD STORE AS I CONFIGURATION OK LCD...

Page 18: ...or prg enable AS i active U AS i PROFINET Power 1 24 MISSING SLAVE MISSING SLAVE 2s 2s LCD LCD AS i Master Slave 1 AS i Slave 5 AS i Slave 24 AS i AS Interface 24 set Slave 1 AS i Slave 5 AS i Slave 2...

Page 19: ...DR TOOL TEST LCD SLAVE ADR TOOL CONNECT NEW SLAVE LCD SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 3 PRG LCD SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 6 LCD 1 6 UNKNOWN SLAVE LCD SLAVE ADR TOOL OK OLD ADDR...

Page 20: ...31 1 2014 20 AS i 3 0 PROFINET Gateway in Stainless Steel Installation 6 5 6 Replacing the chip card Always turn off power before inserting or removing the card 1 2 old new 3...

Page 21: ...ndert Device card data not equal Factory configuartion changed Fehlermeldung Error message Ger te Chipdaten gleich Device data card data equal Keine Meldung No message Keine Aktion erforderlich No ac...

Page 22: ...als indicators and operating elements 7 1 1 VBG PN K20 D VBG PN K20 DMD EV VBG PN K20 DMD Legend 1 LEDs 2 PROFINET interface 3 LC display 4 Buttons 5 Terminals Supply voltage and AS i circuit 6 Chip c...

Page 23: ...ess Steel Electrical connection 31 1 2014 23 7 1 2 VBG PN K20 D BV Legend 1 LEDs 2 PROFINET interface 3 LC display 4 Buttons 5 Terminals Supply voltage and AS i circuit 6 Chip card 3 4 5 2 1 6 10 10 A...

Page 24: ...d only by electrical technicians Information A listing of the individual devices and their features can be found in section Product information Information The cable indicated by grey must not have sl...

Page 25: ...G PN K20 D BV Terminal Signal Description AS i Connection to AS i Circuit ASI PWR Supply voltage for AS i Circuit max 8 A FE Function ground ASI PWR max 8A ASI ASI ASI ASI NC NC ASI PWR M4 5 mm max Fu...

Page 26: ...ion to AS i circuit 2 ASI 1 PWR Supply voltage for AS i circuit 1 max 8 A ASI 2 PWR Supply voltage for AS i circuit 2 max 8 A FE Function ground ASI1 ASI2 ASI1 PWR max 8A ASI 2 PWR max 8A M4 5 mm max...

Page 27: ...i Power24V capable and can be operated directly on a 24V PELV power sup ply FE Function ground ASI1 ASI1 ASI PWR max 8A 24V 0V ASI2 ASI1 ASI1 ASI2 ASI PWR 24V 0V M4 5 mm max Function ground Informatio...

Page 28: ...per socket 7 6 Diagnostics interface only with VBG PN K20 D VBG PN K20 DMD EV VBG PN K20 DMD The service and diagnostics interface in conjunction with AS i Control Tools software is used for communic...

Page 29: ...ion data 7 7 1 1 Card unformatted If an unformatted card is found when the device is started the following is display ed The chip card is formatted and then the data copied to the chip card 7 7 1 2 Da...

Page 30: ...the card and device are not empty at start and the data are identical no mes sage is displayed 7 7 1 6 Data in the device and on the chip card not identical If the card and device are not empty at sta...

Page 31: ...s not match the nominal configuration data or the master is in the startup process This LED flashes if a peripheral fault has been detected for at least one AS i slave on the AS i network If there are...

Page 32: ...ing For additional information see section Operation in advanced display mode Mode Switching between configuration mode and protected operating mode and saving the current AS i configuration as the no...

Page 33: ...NET Gateway in Stainless Steel Operation in advanced display mode 31 1 2014 33 8 Operation in advanced display mode Information You will find a description of the display menu in the separate document...

Page 34: ...termittent AS i power failures are listed in the LCS at the position of AS i slave with address 0 9 2 Protocol analysis Counters for corrupted data telegrams The AS i master with advanced diagnostics...

Page 35: ...phase for critical AS i slaves whereas for less critical slaves only the error message is sent to the host but AS i is still running Like the advanced diagnostics the parameterization offline phase o...

Page 36: ...Noises is indicated on the master s display as well as in AS i Control Tools 9 4 4 Over voltage Detector Over voltages are present if the conductors of an AS i network that normally are routed electr...

Page 37: ...more com plex applications the C programmable Gateways make the work of the PLC ea sier for example by pre processing special functions 9 5 2 Interchangeable memory card Main menu SETUP CHIPCARD AS I...

Page 38: ...play both the maximum current and the current actually pre sent in the respective AS i circuit Heavy consumers or a strong overload in an AS i circuit are then easy to detect Plus you can set the maxi...

Page 39: ...aningful assis tance towards rapid troubleshooting The fuse resets itself periodically to check if the error is solved The measured current value is available as diagnostic information at the field on...

Page 40: ...ithin reach 9 5 8 Transitionless operating mode changes Main menu SETUP MODE CHANGE These devices are able to change the operating mode from projecting mode to the protected operating mode without hav...

Page 41: ...her field devices Gateway Pepperl Fuchs AS interface 10 2 Logical slots 10 2 1 Options The GSD file offers several combinations several lengths for transmitting I O da ta the command interface as well...

Page 42: ...8 byte O analog output data dynamic Tab 10 4 Length description 2 byte I flags and AS i detector Tab 10 5 EC flags 16 bit 27 26 25 24 23 22 21 20 byte 0 DA NSE OV EF Pok byte 1 OR APF NA CA AAv AAs S0...

Page 43: ...to_Address_Available not active CA 0 Configuration_Active not active 1 Configuration_Active active NA 0 Normal_Operation_Active OK 1 Normal_Operation_Active not OK APF 0 no APF 1 APF OR 0 online 1 off...

Page 44: ...slave 17 17A 9 slave 18 18A slave 19 19A 10 slave 20 20A slave 21 21A 11 slave 22 22A slave 23 23A 12 slave 24 24A slave 25 25A 13 slave 26 26A slave 27 27A 14 slave 28 28A slave 29 29A 15 slave 30 30...

Page 45: ...ripheryFault ConfigurationMode F3 ConfigurationActive ProtectedMode Tab 10 9 ConfigError 0 ConfigOK 1 ConfigError APF 0 AS i Power OK 1 AS i Power Fail PeripheryFault 0 PeripheryOK 1 PeripheryFault Co...

Page 46: ...bits length bytes Sensor data OctetString yes 16 Cycl output data Name data type display as bits length bytes Actuator data OctetString yes 16 Tab 10 10 Information For information about I O data ima...

Page 47: ...0x80000005 Name 4 words analog in Details 4 words analog AS i input data Category analog inputs Submodule Submodule ident number 0x00000001 Cycl input data Name data type display as bits length bytes...

Page 48: ...cular sla ve are being transmitted both cyclically and acyclically with the command inter face the acyclically transmitted values will be overwritten by the cyclically transmitted values AS i 16 bit d...

Page 49: ...analog AS i output data Category analog outputs Submodule Submodule ident number 0x00000001 Cycl output data Name datentyp display as bits length bytes Analog outputs unsigned16 Analog outputs unsign...

Page 50: ...Submodule Submodule ident number 0x00000001 Cycl input data Name data type display as bits length bytes Command echo unsigned8 Execution status unsigned8 Response data OctetString 34 Cycl output data...

Page 51: ...ce Submodule Submodule ident number 0x00000001 Cycl Input data Name data type display as bits length bytes Command echo unsigned8 Execution status unsigned8 Response data OctetString 32 Cycl output da...

Page 52: ...ucture as those in the process data Modul 12 bytes Cmd If Module ident number 0x80000002 Name 12 bytes Cmd If Details 12 bytes command interface Category command interface Submodule Submodule ident nu...

Page 53: ...possible 19 auto address assi gnment available as soon as an appropriate slave is connected its address will be auto matically assigned 20 configuration mode the AS i master is in configuration mode...

Page 54: ...addressing not possible 0 3 automatic addressing possible 0 4 configuration mode 0 5 no normal operation 0 6 AS i power fail 0 7 off line 1 0 peripheral fault 1 1 1 2 1 3 1 4 earth fault 1 5 overvolt...

Page 55: ...2 slave 2 2A peripheral fault 3 7 slave 31 31A peripheral fault 4 0 4 1 slave 1B peripheral fault 7 7 slave 31B peripheral fault Tab 10 21 Safety status single und A slaves structure 0xA8 circuit 1 st...

Page 56: ...red flashing Safety status B slaves structure 0xAA circuit 1 structure 0xAB circuit 2 Byte bit message 0 0 0 1 slave 1B yellow flashing 0 2 slave 2B yellow flashing 3 7 slave 31B yellow flashing 4 0 4...

Page 57: ...r coded as defined in the table Coding of status bytes 2 Status OSSD 2 color coded as defined in the table Coding of status bytes n Status OSSD n color coded as defined in the table Coding of status b...

Page 58: ...Red with the real and the homonymous hard ware inputs of the device Bit 7 status or color 0 no device flashing red 1 at least one device flas hing red Outputs byte description 1 byte from the fieldbus...

Page 59: ...slave fails Clear all bits Input data are set to 0hex standard Set all bits Input data are set to Fhex Retain old value Input data are left at the last valid value Default Input data are set to 0hex...

Page 60: ...PROFINET diagnostic data Default Transmission in the PROFINET diagnostic data Safety Status Safety slaves whose device is in the red or yellow flashing state can be shown in the diagnostics Default D...

Page 61: ...ce 2 Start AS i Control Tools 3 Select Master New 4 Choose RS232 diagnostic interface as the protocol 5 Select the appropriate settings for example serial interface COM 2 station address auto 6 Select...

Page 62: ...ave to open the dialog window slave configuration This window enables the user to edit a slave address and to set AS i para meters or AS i configuration data Additionally inputs and outputs can be tes...

Page 63: ...he AS i master as configuration data Furthermore an AS i Address Assistant is available allowing to perform an address change of a new AS i slave to the desired address as soon as it is con nected to...

Page 64: ...short time AS i power failure occurred 40 The AS i master is in offline phase 41 The AS i master is in detection phase 42 The AS i master is in activation phase 43 The AS i master starts the normal op...

Page 65: ...slave address Target address is already used 92 Error while changing slave address New address could not be set 93 Error while changing slave address New address could only be stored volatile in the s...

Page 66: ...ent configuration of the slave De pending on the mode protected mode or configuration mode and on the current configuration the detected slave will be activated After each data exchange with all AS i...

Page 67: ...are activated Also see configuration mode This mode is intended for normal operation since all AS i protective measures are activated ID code The ID code is set by the slave manufacturer and cannot b...

Page 68: ...of the connected slaves do not match A configuration error could be due to the follow ing Missing slave A slave entered in the LPS is not available Wrong type of slave The slave profile of the connec...

Page 69: ...m the actual configuration a configuration error exists Permanent parameter The parameters saved in the master and sent to the slave after startup of the master during the activation phase Configurati...

Page 70: ...AS i 3 0 PROFINET Gateway in Stainless Steel Glossary AS i 2 0 slaves do not have extended ID1 and ID2 codes A 2 1 or 3 0 AS inter face master enters in this case an F for each of the extended ID1 an...

Page 71: ...3 0 PROFINET Gateway in Stainless Steel Reference List 31 1 2014 71 14 Reference List 14 1 Manual AS i 3 0 Command Interface This Manual contains a detailed description of the AS i 3 0 Command Interf...

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