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11
Troubleshooting Guide
Raychem-IM-H57548-HWATsystem-EN 16/08
Pentair Thermal Management Industrial Heat-Tracing Installation and Inspection Record
Test Date:_________
Facility:
(Circuit Number)
Commission Inspection date:
Inspected by (Name):
Panel and Circuit Breaker Number:
Water heater/mixing valve temperature setting (°F)
Designed circuit length (ft):
Capacitance test
nF:
Cap factor (Table 4):
nF X Cap Factor=
(ft/m)
HWAT-ECO setting:
Heating cable type:
Voltage:
Ambient Temp:
Set point: Maintain
Power factor
Test Date:
Visual Inspection
Confirm 30-mA ground-fault device (proper rating/function)
Confirm all electrical connections in the RayClic and HWAT-ECO are tight
and wires secure.
Visual inspection inside connection boxes for overheating, corrosion,
moisture, loose connections and other problems.
Proper electrical connection, ground, and bus wires insulated over
full length.
Correct thermal insulation used for each pipe size (Reference Table 2)
Damaged or missing thermal insulation for the entire hot water piping system.
Covered end seals, splices, and tees properly labeled on insulation.
Check HWAT-ECO for moisture, corrosion, setpoint, switch operation
Insulation resistance test
Bus to braid (Test A)
500 Vdc
1000 Vdc
2500 Vdc
Braid to pipe (Test B)
500 Vdc
1000 Vdc
2500 Vdc
Power and temperature check
Panel voltage (V)
Circuit voltage (V)
Circuit end (V)
Circuit amps after 2 hours (A)
Pipe temperature (°F)
megohm
megohm
megohm
megohm
11
Troubleshooting Guide