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waterpurification.pentair.com

FLECK

 

9000/9100/9500

SERVICE MANUA

L

Summary of Contents for FLECK9000

Page 1: ...waterpurification pentair com FLECK 9000 9100 9500 SERVICE MANUAL...

Page 2: ..._____________________________________ Water Test __________________________________________ Capacity Per Unit _____________________________________ Mineral Tank Size _________ Diameter _______Height _...

Page 3: ...tank interconnection before assembling on the main control valve and tank adapter Maintain a minimum of 1 inch distance between tanks on final assembly 7 IMPORTANT For valves equipped with electromec...

Page 4: ...eals Part No Description 16174 Silicone 2 oz Tube 16586 8 Silicone Dow 7 8 lb Figure 6 Setting the Regeneration Cycle Program The Regeneration cycle program on the water conditioner is preset at the f...

Page 5: ...e following capacities as a guide capacity per ft3 x ft3 of resin per tank gallons available compensated hardness of H2O NOTE Based on tank size More resin increases capacity less resin decreases capa...

Page 6: ...union it positions the meter dome at the correct distance from the control valve and allows re positioning the water meter dome for proper operation 1 Apply a suitable thread sealant to the male thre...

Page 7: ...Actuator Cycle 15 1 13886 Know 3200 16 4 13296 Screw Hex Washer 6 20 x 1 2 17 1 17724 Program Wheel Pinion Drive 18 1 17723 Clutch Drive Pinion 19 1 14276 Spring Meter Clutch 20 1 14253 Retainer Clut...

Page 8: ...8 FLECK 9000 9100 9500 Service Manual POWER HEAD ASSEMBLY 32...

Page 9: ...15131 Backplate 9000 Mechanical SXT 17784 05 Panel Control 9000 9500 XT 17784 02 Panel Control 9000 9500 w Terminal Block 16 2 15172 Screw Flt Hd Mach 4 40 x 1 3 8 Steel Zinc Plate 17 2 10340 Washer...

Page 10: ...32 4 33 2 3 19 5 20 42 43 45 28 30 26 25 27 35 22 34 36 21 44 37 38 40 39 18 17 16 9 6 7 8 14 24 41 31 23 24 29 11 14861 01 VALVE BODY 9000 MACHINED W O RINGS P Ns 11710 12281 47 48 24 9000 CONTROL VA...

Page 11: ...8 1 13166 Cap Injector 5600 9000 9100 29 1 13303 O ring 021 30 2 13387 Screw Hex Washer Head 31 1 15348 O ring 563 32 1 13173 Retainer DLFC Button Item No QTY Part No Description 33 1 19153 Washer Flo...

Page 12: ...INJ 5 0 DLFC 60385 02A2 Injector Drain 9000 9100 0 50 BLFC 2 INJ 6 0 DLFC 60385 0202 Injector Drain 9000 9100 0 50 BLFC 2 INJ Blank DLFC 60385 0372 Injector Drain 9000 9100 0 50 BLFC 3 INJ 4 0 DLFC It...

Page 13: ...4309 Retainer Piston Rod 10 1 14919 Piston Rod Upper 11 2 13243 Plug End 5600 9000 9100 12 2 13008 Retainer End Plug Seal 13 2 10209 Quad Ring 010 14 1 14921 Link Piston Rod 15 2 11335 Screw 4 40 16 2...

Page 14: ...jector Drain 9000 9100 0 50 BLFC 2 INJ 2 4 DLFC 60385 0252 Injector Drain 9000 9100 0 50 BLFC 2 INJ 3 0 DLFC 60385 0262 Injector Drain 9000 9100 Item No QTY Part No Description 9100 CONTROL VALVE ASSE...

Page 15: ...2 INJ 2 0 DLFC 60385 0243 Injector Drain 9000 9100 1 0 BLFC 2 INJ 2 4 DLFC 60385 0253 Injector Drain 9000 9100 1 0 BLFC 2 INJ 3 0 DLFC 60385 0263 Injector Drain 9000 9100 1 0 BLFC 2 INJ 3 5 DLFC 6038...

Page 16: ...Rod 17 2 11335 Screw 4 40 18 2 17020 Screw STL Hex Washer 6 20 x 3 8 19 2 13363 Washer Plain 145 ID S S 20 1 17111 Piston 9500 Lower 21 1 16956 Rod Piston Lower 9500 22 1 15019 Link Piston Rod 9000 9...

Page 17: ...C 60381 06 Injector Assy 1700 6C 47 60480 00 Injector Assy 1600 0 Plastic 60480 01 Injector Assy 1600 1 Plastic 60480 02 Injector Assy 1600 2 Item No QTY Part No Description Item No QTY Part No Descri...

Page 18: ...inch F x 1 inch F NPTF 1 7 GPM 60721 20 DLFC 1 inch F x 1 inch F NPTF 2 0 GPM 60721 24 DLFC 1 inch F x 1 inch F NPTF 2 4 GPM 60721 30 DLFC 1 inch F x 1 inch F NPTF 3 0 GPM 60721 35 DLFC 1 inch F x 1 i...

Page 19: ...20 100 BLFC 1 0 GPM 1600 6 1 12550 01 Quad Ring 009 560CD 7 1 12626 01 Seat Brine Valve 560CD 8 1 16958 Brine Valve Stem 1600 Coated 9 1 11982 01 O ring 016 560CD 10 3 15137 Screw Hex Washer Mach 10 2...

Page 20: ...w Sleeve 19 1 15413 Fitting Elbow Male 1 2T x 3 8 NPT 20 1 16959 Tube Brine 9500 1710 10 6 inches 16959 01 Tube Brine Valve 9500 1710 CPVC Hot Water 22 21 21 60039 10 Brine Valve Assy 9500 1700 1 0 GP...

Page 21: ...ne Valve Stem 14 4 14202 01 Screw Hex Washer Mach 8 32 x 5 16 15 2 41056 Nut Assy 1 2 inch Plastic 16 1 41493 XX Label BLFC 1710 Specify GPM 21 17 1 Washer Flow Specify GPM 18 3 15415 Fitting Insert 1...

Page 22: ...D Plastic 4 1 13847 O ring 137 Std 560CD Meter 5 1 13509 Impeller Meter 6 4 13314 Screw Slot Ind Hex 8 18 x 60 7 4 13255 Clip Mounting 8 4 13305 O ring 119 9 1 15150 Meter Cap Assy EXT Plastic Paddle...

Page 23: ...FLECK 9000 9100 9500 Service Manual 23 1 INCH METER ASSEMBLY 13 14...

Page 24: ...CLPS 60390NP Meter Assy 1 inch Dual Port NPT EXT BRS BDY NP PDL W CLPS 60632 Meter Assy 1 inch Dual Port NPT EXT BRS HW PDL 60632NP Meter Assy 1 inch Dual Port NPT EXT BRS HW NP PDL 60389 Meter Assy 1...

Page 25: ...10 1 17543 Nut 1 1 2 inch Q C 11 60610 01 Meter Assy 1 1 2 inch NPT STD Brass Paddlewheel 60610 21 Meter Assy 1 1 2 inch BSP STD Brass Paddlewheel 1 2 3 4 6 13 12 11 7 8 9 10 5A 5B 12 60610 02 Meter...

Page 26: ...Steel BSP Standard Range 1 61933 21 Meter Assy 1 1 2 inch Inline Stainless Steel BSP Extended Range 1 3 2 3 1 44024 Union 1 1 2 inch NPT Optional on models with elec tronic controls 1 44025 Union 1 1...

Page 27: ...h Coupling 9 15823 06 9000 Tube Assy 6 inch Dia Tank Only Overall Length 7 25 15823 06NP 9000 Tube Assy 6 inch Dia Tank Only Overall Length 7 25 15823 12 9000 Tube Assy 6 inch to 12 inch Dia Tank Over...

Page 28: ...1 14865 Adapter Assy 2nd Tank 9100 4 1 19054 O ring 124 5 1 40538 Retainer 32mm O ring Dist 7000 6 1 61419 Kit 1 05 inch Distributor Adapter 7 1 18303 O ring 336 8 4 13255 Clip Mounting 9 4 14202 01 S...

Page 29: ...Adapter 9500 2nd Tank NPT 16916 21 Adapter 9500 2nd Tank Metric 16916 01NP Adapter 9500 2nd Tank NPT Nickel Plated 6 17465 16 Tube Assy 2nd Tank 16 inch 9500 17465 16NP Tube Assy 2nd Tank 16 inch 950...

Page 30: ...g 60002 24 Air Check 500 24 inches Long 60002 27 Air Check 500 27 inches Long 60002 32 Air Check 500 32 inches Long 60027 Rev D 2300 SAFETY BRINE VALVE 13 14 9 60002 34 Air Check 500 34 inches Long 60...

Page 31: ...FLECK 9000 9100 9500 Service Manual 31 2310 SAFETY BRINE VALVE...

Page 32: ...1 60068 8 06 Float Assy 2310 w 8 06 inch Rod 60068 10 5 Float Assy 2310 w 10 5 inch Rod 60068 11 5 Float Assy 2310 w 11 5 inch Rod 60068 20 Float Assy 2310 w 20 inch Rod 60068 30 Float Assy 2310 w 30...

Page 33: ...350 1A 1 61024 Actuator Assy 2350 Brine 2 1 60028 30 Float Assy 2350 30 inch Wht 1 60026 30SAN Float Assy 2350 30 inch Hot Water 3 1 60009 00 Air Check 900 Commercial Less Fittings 1 60009 01 Air Chec...

Page 34: ...4 1 11978 Side Cover 5 1 13604 01 Label 6 8 15727 Screw 10 24 x 0 5 7 1 11986 Side Cover 8 1 11979 Lever Bypass 9 1 11989 Screw Hex Head 1 4 14 x 1 5 inch 10 1 60040SS Bypass Valve 5600 3 4 inch NPT B...

Page 35: ...ch Sweat 19620 01 Yoke Assy 3 4 inch R Angle 90 Deg w O rings Clips Screws 40636 Yoke 1 1 4 inch NPT 40636 49 Yoke 1 1 4 inch Sweat 41027 01 Yoke 3 4 inch NPT Cast Machined 41026 01 Yoke 1 inch NPT Ca...

Page 36: ...and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move witho...

Page 37: ...neral through drain line Air in water system Assure that well system has proper air eliminator control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate...

Page 38: ...38 FLECK 9000 9100 9500 Service Manual 9000 9100 9500 METER FLOW DATA 9000 Meter Flow Data 9100 Meter Flow Data 9500 Meter Flow Data...

Page 39: ...FLECK 9000 9100 9500 Service Manual 39 9000 9100 9500 INJECTOR FLOW DATA 1600 SERIES INJECTORS...

Page 40: ...40 FLECK 9000 9100 9500 Service Manual 9500 INJECTOR FLOW DATA 1600 1700 SERIES INJECTORS 1600 Series Injectors 1700 Series Injectors...

Page 41: ...FLECK 9000 9100 9500 Service Manual 41 9000 CONTROL DIMENSIONS...

Page 42: ...42 FLECK 9000 9100 9500 Service Manual 9100 CONTROL DIMENSIONS...

Page 43: ...FLECK 9000 9100 9500 Service Manual 43 9500 CONTROL DIMENSIONS...

Page 44: ...FLECK 9000 9100 9500 Service Manual WATER CONDITIONER FLOW DIAGRAMS 1 In Service Position 2 Backwash Position 3 Tanks Switching Position Meter Initiated Regeneration 4 Brine Draw Position 5 Slow Rins...

Page 45: ...FLECK 9000 9100 9500 Service Manual 45 6 Brine Tank Fill Position 7 Rapid Rinse Position WATER CONDITIONER FLOW DIAGRAMS CONTINUED 8 In Service Position Tanks Switched...

Page 46: ...46 FLECK 9000 9100 9500 Service Manual 9000 9500 WIRING DIGRAM 19752 Rev B...

Page 47: ...ssy 1700 6 Cold HW 150 60480 01 Injector Assy 1600 1 Plastic Cold Water 60480 02 Injector Assy 1600 2 Plastic Cold Water 60480 03 Injector Assy 1600 3 Plastic Cold Water 60480 04 Injector Assy 1600 4...

Page 48: ...Spacer Kit 9500 Upper 60421 Seal Spacer Kit 9000 9100 Bottom 60421 20 Seal Spacer Kit 9000 9100 Bottom 559PE 60421HW Seal Spacer Kit 9000 9100 Bottom HW 180 Second Tank Assemblies 9000 14202 01 Screw...

Page 49: ......

Page 50: ...or a detailed list of where Pentair trademarks are registered please visit waterpurification pentair com brands Pentair trademarks and logos are owned by Pentair plc or its affiliates Third party regi...

Page 51: ......

Page 52: ...RPURIFICATION PENTAIR COM CUSTOMER CARE 800 279 9404 tech support pentair com For a detailed list of where Pentair trademarks are registered please visit waterpurification pentair com brands Pentair t...

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