Pentair FLECK 2815 Service Manual Download Page 1

  

waterpurification.pentair.com

FLECK 

2815 

WATER SOFTENER OR FILTER CONTROL VALVE

SERVICE MANUAL

Summary of Contents for FLECK 2815

Page 1: ...waterpurification pentair com FLECK 2815 WATER SOFTENER OR FILTER CONTROL VALVE SERVICE MANUAL...

Page 2: ...______________________________________ Model Number _____________________________________________ Water Hardness _________________________________ppm or gpg Capacity Per Unit _________________________...

Page 3: ...t heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure...

Page 4: ...ALVE 0 88 5 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank Only use silicone lubricant that is approved for use with potable water 6 Solder joints near...

Page 5: ...t starting from the closest location to the control valve to the farthest faucet location CHECK HEIGHT CHECK HEIGHT Figure 3 Air Check Valve START UP INSTRUCTIONS ELECTROMECHANICAL TIMER ONLY NOTE For...

Page 6: ...ll make one revolution in approximately three hours 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one hal...

Page 7: ...emove the meter cable from the meter cap before opening the timer door 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel an...

Page 8: ...ngth of backwash time add or remove pins as required The number of pins times two x2 equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between t...

Page 9: ...7 Day 60Hz 1 62018 21 Timer Assy EM 2815 7 Day 50Hz 1 62018 30 Timer Assy EM 2815 12 Day 60Hz 12AM 1 62018 31 Timer Assy EM 2815 12 Day 50Hz 12AM 1 62018 40 Timer Assy EM 2815 7 Day 60Hz 12AM 1 62018...

Page 10: ...Delay 60Hz 1 1 2 40M3 EXT 1 62019 14 Timer Assy EM 2815 Delay 50Hz 1 1 2 40M3 EXT 1 62019 21 Timer Assy EM 2815 Delay 60Hz 1 1 2 EXT 1 62019 22 Timer Assy EM 2815 Delay 50Hz 1 1 2 EXT 1 62019 23 Time...

Page 11: ...Control Valve Service Manual 11 Item No QTY Part No Description 1 1 62066 Timer Assy SXT DC 2815 Not Shown 1 62057 Kit Wire Harness DC 1 44164 Power Supply Intl 24V DC 3M 2A SXT TIMER ASSEMBLY 1 1 62...

Page 12: ...2815 Control Valve Service Manual XTR2 TIMER ASSEMBLY Item No QTY Part No Description 1 1 62067 Timer Assy XTR2 2815 Not Shown 1 62057 Kit Wire Harness DC 1 44164 Power Supply Intl 24V DC 3M 2A 1 1 62...

Page 13: ...S NP4 BWF NHWB Above part numbers DO NOT include the following parts Distributor Adapter Bypass Assembly Connector Assembly Flow Washer DLFC See 2815 accessories page for options Item No QTY Part No D...

Page 14: ...2033 Retainer Assy 1 7 7 GPM Flow Washer 5812 62034 Retainer Assy 8 25 GPM Flow Washer 5812 62035 Retainer Assy 30 45 GPM Flow Washer 5812 44182 Retainer DLFC 2815 Washers 19151 Washer Flow 1 0 GPM 12...

Page 15: ...ay 60Hz 62018 11 Timer Assy EM 2815 12 Day 50Hz 62018 20 Timer Assy EM 2815 7 Day 60Hz 62018 21 Timer Assy EM 2815 7 Day 50Hz 62018 30 Timer Assy EM 2815 12 Day 60Hz 12am 62018 31 Timer Assy EM 2815 1...

Page 16: ...16 FLECK 2815 Control Valve Service Manual 2815 CONTROL VALVE ASSEMBLY 61500 2815 Rev A 6 10 BACK VIEW 5 4 11 3 9 8 FRONT VIEW 2 7 1 12...

Page 17: ...528 Washer Flow 20 0 GPM 1 16737 Washer Flow 25 0 GPM 1 43736 Washer Flow 30 GPM 1 43737 Washer Flow 35 GPM 1 43738 Washer Flow 40 GPM 1 43739 Washer Flow 45 GPM 1 43740 Washer Flow 50 GPM 1 43766 Was...

Page 18: ...No QTY Part No Description 1 1 62057 Kit Wire Harness DC Item No QTY Part No Description 1 1 43773 Housing Internal DLFC 2 1 62033 Retainer Assy 1 7 7 GPM Flow Washer 5812 3 1 62034 Retainer Assy 8 2...

Page 19: ...No Description 1 1 62020 00 Brine Valve Assy No Flow Washer 62020 10 Brine Valve Assy 1 0 GPM 62020 20 Brine Valve Assy 2 0 GPM 62020 50 Brine Valve Assy 5 0 GPM 2 1 19151 Washer Flow 1 0 GPM 12087 Wa...

Page 20: ...44025 Fitting Union 1 5 BSP 4 1 19791 02 Meter Cable Assy 30 19791 04 Meter Cable Assy Turbine 100 19791 05 Meter Cable Assy Turbine 304 5 1 17744 Meter Cable 20 75 1 1 2 STD Not Shown optional 1 620...

Page 21: ...2 10150 Grommet 30 Dia 3 1 60068 30 Float Assy 2310 w 30 inch Rod 4 1 60002 27 Air Check 500 27 inches Long 60002 32 Air Check 500 32 inches Long 60002 34 Air Check 500 34 inches Long 60002 36 Air Che...

Page 22: ...Brine 2 1 60028 30 Float Assy 2350 30 inch Wht 1 60026 30SAN Float Assy 2350 30 inch Hot Water 3 1 60009 00 Air Check 900 Commercial Less Fittings 1 60009 01 Air Check 900 Commercial Hot Water Less Fi...

Page 23: ...mineral through drain line Air in water system Assure that well system has proper air eliminator control Check for dry well condition Improperly sized drain line flow control Check for proper drain ra...

Page 24: ...down through nozzle and throat to draw brine from the brine tank brine flows down through mineral and enters the center tube through bottom distributor and out through the drain line 4 Slow Rinse Posi...

Page 25: ...0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Flow Rate gpm Pressure psi FLOW RATES 1 INJECTOR Total gpm Rinse gpm Draw gpm 0 00 0 20 0 40 0 60 0 80 1 00 1 20 1 40 1 60 1 80 2 00 0 10 20 30 40 50 6...

Page 26: ...0 3 00 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Flow Rate gpm Pressure psi FLOW RATES 3 INJECTOR Total gpm Rinse gpm Draw gpm 0 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 0 10 20 30 40 50...

Page 27: ...0 7 00 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Flow Rate gpm Pressure psi FLOW RATES 5 INJECTOR Total gpm Rinse gpm Draw gpm 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 0 10 20 30...

Page 28: ...28 FLECK 2815 Control Valve Service Manual DIMENSIONS 346 9 13 66 173 4 6 83 336 2 13 24 81 7 3 22 INLET OUTLET DRAIN...

Page 29: ...43 218 1 8 59 90 3 55 21 6 85 111 8 4 40 3 8 15 4 8 UN 2A THREAD 1 1 2 11 5 NPT OR RP 1 1 2 11 BSP DRAIN INLET 233 1 9 18 224 4 8 84 16 5 65 37 8 1 49 33 1 30 81 3 3 20 27 4 1 08 1 1 2 11 5 NPT 1 8 N...

Page 30: ...30 FLECK 2815 Control Valve Service Manual DIMENSIONS continued 82 8 3 26 82 3 23 1 1 2 11 5 NPT OR RP 1 1 2 11 BSP INLET POWER ENTRY COMMUNICATION CABLE ENTRY...

Page 31: ...FLECK 2815 Control Valve Service Manual 31 SYSTEM 4 Typical Single Tank Installation with Optional Meter...

Page 32: ...E DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW AUX BRINE CAM AUXILIARY SWITCH OPT THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM V...

Page 33: ...BLACK BLACK BLACK 12 VDC GREEN RED BLACK PS1 24VDC POWER SOURCE VDM VALVE DRIVE MOTOR FM FLOW METER REMOVE POWER PRESS AND HOLD FOR 30 SECONDS TO RESET BLACK BLACK BLACK OPTICAL SENSOR WHITE OR RED B...

Page 34: ...30 VDC MAX 10 AMP 250 VAC MAX 44174 Rev C OPTIONAL INTERLOCK SWITCH N O CLOSED CONTACT PREVENTS REGENERATION IF ENABLED OPTIONAL REMOTE SIGNAL START SWITCH N O CLOSED CONTACT INITIATES REGENERATION I...

Page 35: ...link and clip pin all need to align 18 Swing motor assembly out of the way and begin tightening the three end plug bolts Tighten the three bolts evenly in a criss cross sequence 19 Swing the motor ba...

Page 36: ...e using the spring clip 8 Reconnect wiring harness 9 If present reconnect meter cable to the meter cap 10 If not in service position advance timer to service position 11 Configure timer as desired Ref...

Page 37: ...FLECK 2815 Control Valve Service Manual 37...

Page 38: ...38 FLECK 2815 Control Valve Service Manual...

Page 39: ...FLECK 2815 Control Valve Service Manual 39...

Page 40: ...RPURIFICATION PENTAIR COM CUSTOMER CARE 800 279 9404 tech support pentair com 2018 Pentair Residential Filtration LLC All rights reserved For a detailed list of where Pentair trademarks are registered...

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