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EVOLIO

255

INSTALLER 

MANUAL

WATER PURIFICATION

Summary of Contents for Evolio 255

Page 1: ...EVOLIO 255 INSTALLER MANUAL WATER PURIFICATION...

Page 2: ...ty pictograms definition 10 2 2 Serial and safety tags location 10 2 3 Hazards 11 2 3 1 Personnel 11 2 3 2 Transport 11 2 3 3 Material 11 2 4 Hygiene and sanitization 12 2 4 1 Sanitary issues 12 2 4 2...

Page 3: ...reliminary assembly 29 4 5 5 Softener installation 29 4 5 6 Water supply line and bypass connections 31 4 5 7 Drain line connection 33 4 5 8 Overflow line connection 35 4 5 9 Electrical connection 36...

Page 4: ...Cleaning of softeners 53 6 2 2 Disinfection with sodium or calcium hypochlorite 53 6 2 3 Sanitization by electrochlorination process 54 7 Operation 55 7 1 Display 55 7 1 1 During operation 55 7 1 2 Du...

Page 5: ...ions 60 8 3 Adding salt 61 8 4 Recommendations 62 8 4 1 Use original spare parts 62 8 4 2 Use original approved lubricants 62 8 5 Cleaning and maintenance 62 8 5 1 First steps 62 8 5 2 Covers removal...

Page 6: ...of content 6 90 Ref MKT IM 037 B 17 12 2018 10 Spare parts 82 10 1 Softener 82 10 2 Valve 84 10 2 1 Valve body parts list 84 10 2 2 Evolio 255 controller 86 10 2 3 Meters 86 10 3 Piping 87 10 3 1 Byp...

Page 7: ...installation knowledge of water conditioning and how to determine proper controller settings basic plumbing skills This document is available in other languages on https www pentairaquaeurope com prod...

Page 8: ...rective 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic compatibility 2011 65 EC Restriction of use of certain hazardous substances in electrical and electronic equipment RoHS UNI EN ISO90...

Page 9: ...essional improper installation improper programming improper use improper operation and or maintenance leading to any kind of product damages improper or unauthorized intervention on the controller or...

Page 10: ...sk of minor injury or major material damage to the device or environment WARNING Warns against serious personal injury and damage to health DANGER Warns against serious personal injury or death MANDAT...

Page 11: ...ent injury damage to property or environmental pollution 2 3 1 Personnel Only qualified and professional personnel based on their training experience and instruction as well as their knowledge of the...

Page 12: ...n and before use perform one or more manual regenerations in order to clean the media bed During such operations do not use the water for human consumption Perform a disinfection of the system in the...

Page 13: ...a However the process of production distribution assembly and installation may create conditions of bacterial proliferation which may lead to odour problems and water contamination it is therefore str...

Page 14: ...ions such as Ca2 and Mg2 hardness ions and releases in exchange less tightly held monovalent ions usually sodium Na or less frequently potassium Here below is shown the chemical reactions mechanism f...

Page 15: ...hat will trigger automatically the different phases of service and regeneration upon the programming done The valve configuration has been chosen to be in accordance with the volume of resin contained...

Page 16: ...rough the resin bed and up through the riser tube to the drain The hardness ions are displaced by sodium ions and are sent to the drain When the air check valve closes brine drawing finishes and then...

Page 17: ...037 B 17 12 2018 17 90 BRINE DRAW SLOW RINSE C2 C3 BACKWASH C1 and C6 SERVICE C0 BRINE REFILL C8 RAPID RINSE C5 and C7 REPRESSURIZE C4 7 Brine tank 8 Media bead 9 Brine 4 Valve 5 Drain 6 Media tank 1...

Page 18: ...ion WQA Gold Seal Certified to ORD 0902 NSF ANSI 44 CE ACS Volume of resin 10 L 15 L 20 L 30 L Approximative shipping weight 12 kg 20 kg 30 kg 35 kg Salt storage 25 kg 50 kg 50 kg 50 kg Operating pres...

Page 19: ...rogram override preprogrammed capacity 0 3 0 5 0 7 0 5 0 9 1 2 Capacity in m3 for 300ppm inlet hardness and 100ppm residual hardness 1 5 2 5 3 5 2 5 4 5 6 0 Estimated salt consumption in kg per person...

Page 20: ...230 VAC 50 60 Hz Softener max power consumption 3 W Protection rating IP 22 Transient overvoltages within the limits of category II Pollution Degree 3 Temporary overvoltages must be limited in durati...

Page 21: ...scription and components location LCD display Down arrow Set Up arrow Regeneration BLFC Refill controller Injector and cap Air check Brine tank tube connection Turbine manifold Optical sensor Injector...

Page 22: ...performing any operations D Remove the softener s and valve s covers see 8 5 2 Covers removal softener and valve page 63 E Remove the existing refill controller 1 with the ball 2 from the valve and re...

Page 23: ...stalled No Operation A Remove the softener covers see 8 5 2 Covers removal softener and valve page 63 B Remove the brine well cover C Remove the brine tube P N 3028267 and replace it with the brine va...

Page 24: ...that is micro biologically unsafe or of unknown quality when filling media tank first place the valve in backwash position then do not open water valve completely Fill tank slowly to prevent media fr...

Page 25: ...er that is supplied MANDATORY Plug the supplied transformer in an AC 220 230 V 50 60 Hz power supply The use of any other power supply than the one supplied void the warranty of all electronic parts o...

Page 26: ...minor plumbing misalignments Do not support the weight of the system on the valve fittings plumbing or the bypass it is not recommended to use sealants on the threads Use PTFE plumber s tape on the th...

Page 27: ...vent your softener from incoming sediment and iron particles Pentair recommends the installation of a 100 m pre filter upstream the unit MANDATORY The unit should be installed in accordance with the m...

Page 28: ...fore starting to determine if additional tools are necessary NOTE Valves grounding straps wire clamps and wall pipes are not supplied with the water softener TIP Use ball or globe valves Tools pipe wr...

Page 29: ...d that it is not damaged 4 5 4 2 Preliminary assembly NOTE This softener doesn t need any preliminary assembly 4 5 5 Softener installation A Shut off power or fuel supply to water heater see manufactu...

Page 30: ...softener MANDATORY Do not use pipe joint compound or plumber s putty on the valve body threads Use only Teflon tape MANDATORY Do not over tighten fitting I Make certain proper piping alignment is main...

Page 31: ...flexible enough to avoid overstress on the valve and tank In addition the valve and tank should not be supporting any part of the piping weight This is hence compulsory to have the piping fixed to a...

Page 32: ...nections in any case any failure caused by improper installation and or piping connections may void the warranty of Pentair products in the same way using lubricant on the valve thread is not allowed...

Page 33: ...ere Local codes may require changes to the following suggestions Check with local authorities before installing a system If available use a floor drain or sump drain but it is also possible to use a s...

Page 34: ...amp the drain line securely to a rigid surface to prevent it from moving during regeneration NOTE Plumbing codes do not allow a direct connection into any sanitary or storm drain sewer line or trap Wa...

Page 35: ...e overflow line locate the barbed elbow at the back of the cabinet and connect a tubing not supplied from the elbow to the drain Do not elevate overflow higher than overflow fitting Do not tie into dr...

Page 36: ...9 Electrical connection 4 5 9 1 Softener connection 4 5 9 2 Meter connection NOTE During shipping the cable from the back of the controller to the meter assembly may have been disconnected If it has...

Page 37: ...lio 255 Installation Ref MKT IM 037 B 17 12 2018 37 90 4 5 9 3 Evolio 255 controller connection AC transformer input low voltage Main motor optical sensor connection Sensor input for turbine Chlorine...

Page 38: ...s of the week The flag below the day appears when that day has been programmed as a day the system should regenerate used with 7 day timer programming 4 Locked unlocked indicator This symbol is displa...

Page 39: ...the duration in month since last maintenance exceed the value programmed in parameter P11 15 Digits Four digits used to display the time program value or error codes 16 Number Used with 19 21 and 22...

Page 40: ...ed 3 Down arrow Used to scroll down in a parameter list or to decrement a parameter value 4 Set Used to confirm a setting and save it in the controller s non volatile memory 5 Up arrow Used to scroll...

Page 41: ...ess UP DOWN arrows to program actual time of day press SET to confirm 02 00 Time of regeneration set up as per your requirement 00 00 23 59 Regen time Press SET to select display blink press UP DOWN a...

Page 42: ...7 Day of week Press SET to select display blink press UP DOWN arrows to program actual time of day press SET to confirm 02 00 Time of regeneration set up as per your requirement 00 00 23 59 Regen time...

Page 43: ...B Choose the volume to your system model 10 15 20 or 30 L C Press to validate the resin volume selected and advance to the next parameter using or D If an incorrect setting is programmed see Resettin...

Page 44: ...just displayed time with and C Default setting 2 00am D Press to validate the selection and advance to the next parameter using or A Press Number of days flashes B Adjust displayed number with and Def...

Page 45: ...lue is derived from the system s resin volume input and salt amount input and must be fine tuned for optimal operation Set the estimated capacity in kg as CaCO3 following the following table Salt sett...

Page 46: ...hold for 5 seconds to access advance programming A P symbol is displayed on the bottom left of screen The Evolio 255 features an advanced programming level that allows the installer to make changes to...

Page 47: ...ge Cycle time are not modifiable During the regeneration the controller will display C2 for the entire duration of C2 C3 The effective difference between brine draw and slow rinse will be hydraulicall...

Page 48: ...C8 L 1 min 2 min 3 min 4 min S 2 min 5 min 7 min 9 min H 4 min 8 min 11 min 15 min Diagnostic Code Description Unit Range H0 Resin volume l 5 80 H1 Day since last regeneration days 0 255 H2 Current f...

Page 49: ...and for 5 seconds H0 and the system s set resin volume or F mode will be displayed B If a history value other the H0 is displayed use to scroll through the settings until H0 is displayed C To reset th...

Page 50: ...oftener installation page 29 2 With the supply water for the system still turned off position the bypass valve to the non bypass normal operation position for the inlet side while the outlet stay in b...

Page 51: ...re will be a slight delay before you can advance to the next cycle The hourglass icon will be lit while the camshaft is indexing There may be a pause at cycle C4 System Pause This cycle allows the wat...

Page 52: ...the bypass into normal operation position Run the faucet until the water runs clear and then close it With a bucket fill brine tank with water up to the mark done at step 6 Add salt to the brine tank...

Page 53: ...ing disinfection and sanitization The construction materials of the modern water softener will not support bacterial growth nor will these materials contaminate a water supply During normal use a soft...

Page 54: ...neration 6 2 2 2 Calcium hypochlorite Calcium hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolv...

Page 55: ...lternating with remaining capacity in US gallons P10 1 current time in 24 hours alternating with remaining capacity in cubic meters 7 1 2 During regeneration The current time in 24 hours is displayed...

Page 56: ...cancel press again The regen symbol disappears 7 2 2 Immediate regeneration A Press and hold for 5 seconds to initiate immediate manual regeneration A solid regeneration icon will be displayed Camshaf...

Page 57: ...valve position cycle step time elapsed and time of day are stored during a power failure and will be restored upon power restoration time of day day of week is kept during a power outage thanks to a...

Page 58: ...is made with adequate flexibility as per manufacturer instruction 2 Inspection of electrical connections verify wiring connections and search for evidence of overloading 3 Verify settings of electroni...

Page 59: ...valve s 4 Test and record Total Hardness of outlet water from softener 8 2 Recommended maintenance plan Items 1 year 2 year 3 year 4 year 5 year Injector filter Clean Clean Clean Clean Clean replace...

Page 60: ...ry Check adapt mixing screw if necessary Check adapt mixing screw if necessary Check adapt mixing screw if necessary Check adapt mixing screw if necessary Electronic settings Check Check Check Check C...

Page 61: ...to ensure refilling the salt in the brine tank when required TIP Do no fill the brine tank with too much salt if you are approaching to brine tank cleaning date No Operation A Open the salt lid 1 pre...

Page 62: ...s flapper kit o ring kit refill controller and DLFC 8 4 2 Use original approved lubricants Production p n 1014082 NFO Chemplex 862 Silicone Comp spare part p n 42561 SILICONE LUBRICANT PACK 8 5 Cleani...

Page 63: ...e the connectors from controller 1 by pressing on their locking clips A Acceding from behind the softener disconnect the controller 1 B Remove the softener cover 2 C Unlock the valve cover 3 from the...

Page 64: ...brine well cover 6 F Remove the remaining brine from brine well 7 G Clean the brine tank 8 the brine well 7 and the salt funnel 3 with water and sponges CAUTION Do not lay down or flip over the soften...

Page 65: ...Installer Manual Evolio 255 Maintenance Ref MKT IM 037 B 17 12 2018 65 90...

Page 66: ...which the injector screen 2 is clipped C Unclip the injector screen 2 and clean it with a soft brush Use of descaling agent such as white vinegar might be required in case of impurities or scale on t...

Page 67: ...emoval softener and valve page 63 B Using a Torx key unscrew and remove the injector cap 1 CAUTION Take care not to damage the injector 2 C Using pliers gently extract the injector 2 from valve body D...

Page 68: ...on the cables Release the connectors from controller 3 by pressing on their locking clips A Acceding from behind the softener disconnect the controller 3 B Remove the softener cover 1 C Press the cont...

Page 69: ...nd valve page 63 B Dismount the brine hose 5 C Using a Phillips screwdriver loosen air check cap screw 2 2x Let the 2 screws 2 on the cap 4 D Remove the cap 4 E Clean the air check ball 3 seat bowl an...

Page 70: ...3 C Clean DLFC 3 using a soft brush or compressed air D Check for o rings and ball integrity before reinserting DLFC 3 NOTE Depending on the backwash controller size it may be of a different type to t...

Page 71: ...ener and valve page 63 B Using a Torx key unscrew and extract the refill controller 3 C Clean the refill controller 3 with a soft brush Make sure the refill controller groove is perfectly clean D Chec...

Page 72: ...2 CAUTION Do not push the flappers down with the camshaft otherwise damages may occur G Put the camshaft 2 back in its backplate location leaving the camshaft slightly angled on the left of the flapp...

Page 73: ...Installer Manual Evolio 255 Maintenance Ref MKT IM 037 B 17 12 2018 73 90...

Page 74: ...e flappers 7 if needed NOTE The outline of the flapper seat can be seen on the flapper side If the outline is irregular this may indicate that debris is or has been preventing the flapper 7 from closi...

Page 75: ...Installer Manual Evolio 255 Maintenance Ref MKT IM 037 B 17 12 2018 75 90...

Page 76: ...page 63 B Using a Phillips screwdriver unscrew the screw 5 from the locking bar 4 so that the locking bar 4 can be slid out of its position C You can now lift the top of the valve body 1 from the tan...

Page 77: ...s see 8 5 2 Covers removal softener and valve page 63 NOTE To remove the optical sensor first disassemble the camshaft and motor See Motor and camshaft replacement page 72 B The optical sensor 1 is cl...

Page 78: ...Camshaft should be rotating to find Home position Wait for 2 minutes the controller returns to Home position An hourglass icon flashes to indicate that the motor is running Camshaft does not rotate Ch...

Page 79: ...roller set incorrectly Correct time setting according to instructions See 5 4 4 Regeneration time page 44 Issue Cause Reset and recovery Flowing or dripping water at drain or brine line after regenera...

Page 80: ...e setting Foreign matter in valve causing incorrect flow rates Remove brine controller and flush out foreign matter Then advance controller to brine cycle C2 to clean valve after so doing controller g...

Page 81: ...p turbine and flush with clean water Turbine should spin freely If not replace meter Brine tank overflow Brine valve disc 1 being held open by foreign matter Manually operate valve stem to flush away...

Page 82: ...Installer Manual Evolio 255 Spare parts 82 90 Ref MKT IM 037 B 17 12 2018 10 Spare parts 10 1 Softener...

Page 83: ...ontroller 1 11 LB 255 EV Controller label 1 12 CABFPEV255860 Controller plate 1 13 400879 Salt lid bumpers 2 14 DPEX818S Tank 10L 1 DPEX735S Tank 15L 1 DPEX835S Tank 20L 1 DPEX1035S Tank 30L 1 15 E021...

Page 84: ...mber Description Packaging quantity 1 1267672 Cover Euro Slimline 1 2 1235353 Cam 255 700 860 series valve STD black 1 3 1238861 Motor with spacer pinion cable 700 series controller 12V 50 60 Hz 1 302...

Page 85: ...1030502 Ball flow control internal up to no 12 inclusive 1 14 1001404 O ring group tank adapter 1 15 1244650 255 valve assy without flow controls 1 16 1235373 Module sensor photo interrupter 1 17 100...

Page 86: ...10 2 3 Meters Item Part number Description Packaging quantity 1 62093 Controller 1 2 Transformer 1000813 British 1 1000814 European 1 1030234 Transformer extension cord 4 5 m 15 ft 1 Item Part number...

Page 87: ...Bypass body assy includes bypass installation kit 1 2 1040524 Bypass installation kit 1 1034302 Bypass repair kit rotor seals clips 1 3028264 Drain elbow for bypass 256 1 1030541 Gasket for 1 pipe or...

Page 88: ...ntry of installation The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installation This wi...

Page 89: ...Installer Manual Evolio 255 Disposal Ref MKT IM 037 B 17 12 2018 89 90 PAGE INTENTIONALLY LEFT BLANK...

Page 90: ...www pentairaquaeurope com...

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