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IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

BIOSHIELD

®

COMMERCIAL UV STERILIZER

INSTALLATION AND  

USER'S GUIDE

Summary of Contents for BIOSHIELD

Page 1: ...IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS BIOSHIELD COMMERCIAL UV STERILIZER INSTALLATION AND USER S GUIDE...

Page 2: ...expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Wat...

Page 3: ...ssioning 18 Start Up 18 Section 7 Operation 19 Programmable Logic Control PLC 19 PLC Enclosure 19 PLC Descriptions 19 PLC Touch Screen Display 20 Section 8 Maintenance 23 Routine Inspection 23 UV Lamp...

Page 4: ...yptosporidium This product is designed for supplementary disinfection and is intended for use with appropriate residual levels of EPA registered disinfecting chemicals Specific residual levels of EPA...

Page 5: ...to the water DO NOT REACH FOR IT First unplug it and then retrieve it If the internal electrical components oftheunit getwet unplug theunit immediately DANGER If the unit shows any sign of water leaka...

Page 6: ...el wear protective eye wear against ultraviolet light Drain UV Vessel UV Vessel Pressure Isolate UV system from water source and shutdown system using external On Off switch and lock out disconnect fr...

Page 7: ...ipped with their quartz sleeves packaged separately NOTE UV Lamp s are shipped in a separate package either inside the vessel crate or separately 1 Unpack and inspect vessel for shipping damage A box...

Page 8: ...out in accordance with local regulations and codes 1 Install the UV system after the mechanical filtration This eliminates debris from entering the vessel and diminishing the unit s effectiveness as...

Page 9: ...this installation arrangement is not possible install the unit in a way that chemical cleaners or freshwater rinse can be drained completely from the vessel without contaminating the process water 5 T...

Page 10: ...sleeve into the vessel s internal quartz sleeve coupler 2 Carefully slide the quartz sleeve s into the Quartz Sleeve Faceplate s Quartz Sleeve Module QSM allowing approximately 12 of the quartz sleev...

Page 11: ...included with the UV system or a 1 5 socket or an adjustable wrench tighten the Quartz Sleeve Retaining Nut until snug 5 ft lb Over tightening can break the Quartz Sleeve Module on the faceplate or t...

Page 12: ...ply Enclosure should be as dry and cool as possible 4 The Power Supply Enclosure should be located in a place that provides sufficient weather protection in the case of outdoor installation Sufficient...

Page 13: ...p close to the sensor during the installation process to allow the cable to rotate as the sensor is being screwed into the vessel If the cable becomes twisted during the installation process untwist i...

Page 14: ...l before installation of the UV lamps perform a water test as explained below For quartz sleeve removal See Page 24 For installation See Page 7 2 Thread all sensors into their respective ports on the...

Page 15: ...loves when handling the UV lamp s Skin oils absorb ultraviolet light and reduce UV intensity Skin oils may also lead to premature lamp failure 1 Gently slide the UV Lamp into the Quartz Sleeve Retaini...

Page 16: ...w cable through the Quartz Sleeve Retaining Nut and into the quartz sleeve With the lamp now inside the quartz sleeve gently continue to push the lamp w connected lamp cable into the quartz sleeve unt...

Page 17: ...alled one way Take the cover assembly with the cable slot facing downward and align the four slotted keyways on the cover s flange face with the retaining screws on the QSM Faceplate Then place the co...

Page 18: ...rocedure 1 Confirm that all personnel operating this UV system have thoroughly reviewed these instructions prior to operating 2 Remove all dirt debris from power supply enclosure vessel and installati...

Page 19: ...amp PLC Enclosure Features 1 PLC Power Enclosure 2 3 5 Color Touch Screen 3 Shortcut Buttons only available on Advanced PLC 4 External On Off Switch 5 Main Power Cable 6 Temperature Sensor 7 UV Inten...

Page 20: ...t sends out the UV Intensity measurement to an external recording device Flow Sensor This input allows for a GF Signet 2551 flow sensor with pulsed output to be connected and displayed on the PLC The...

Page 21: ...Intensity history Calibrate PLC will perform an automatic calibration after 100 hours of operation Time Date The button to the right of Time allows the user to change the time of day The button to th...

Page 22: ...larm menu allows the user to view active alarms and log past alarms ESC button will bring the user to the main display Reset button will clear the alarm but if the alarm is still active the alarm will...

Page 23: ...r s suggested useful lamp life rating or when the UV Intensity is lower than the PLC threshold value Parts and Equipment Required UV Lamp s Adjustable Wrench Wire Cutters Clean Cotton or Silicon Glove...

Page 24: ...ulations Refer to http www3 epa gov epawaste hazard wastetypes universal lamps to learn more about proper lamp disposal Lamp Installation See Page 15 for UV Lamp installation procedure Quartz Sleeve Q...

Page 25: ...he quartz sleeves until all are removed from the vessel Place quartz sleeves on a safe level surface to avoid breakage 7 Inspect all quartz sleeves for cracks chips and scaling If required clean the q...

Page 26: ...the frequency of the manual cleaning cycle Please be aware that such a decrease also may be caused by aging of the UV lamps or changes in the water quality UV transmission Repeat of visual inspections...

Page 27: ...d from the UV vessel through the vessel s drain valve and into an acid resistant bucket 10 After all of the acid has been drained from the UV vessel and the cleaning procedure completed rinse the vess...

Page 28: ...o the vessel Next loosely install finger tight the supplied stainless steel hardware bolts washers nuts 11 With the hardware loosely installed finger tight fine tune the alignment of the 1 lamp positi...

Page 29: ...e air circulation in and out of the enclosure If damaged worn out or cannot be cleaned replace the Filter Mat A dirty Filter Mat may cause electronic ballast failure Frequency A minimum of every six m...

Page 30: ...24 8 10 PL CLPA 7 10BFN PL 17 100 PL 522912 522925 7 FL 3213 PL FL QZ180 PL 20424 12 PL CLPA 7 12BFN PL 17 120 PL 522913 522926 8 FL 3213 PL FL QZ180 PL 20424 12 PL CLPA 8 12BFN PL 17 120 PL BIOSHIELD...

Page 31: ...t 22004 PL 3 Quartz Sleeve Faceplate Includes 3 4 2 1 See page 30 4 Quartz Sleeve Faceplate Gasket See page 30 5 Quartz Sleeve See page 30 6 UV Lamp See page 30 7 Lamp Field Safety Cover See page 30 N...

Page 32: ...p does not light 1 Faulty Contact four pin connector lamp pins 2 Defective Electronic Ballast 3 Defective UV Lamp 4 Water Damage due to Quartz Sleeve Seal Failure UV Intensity Low 1 Decreased UV Trans...

Page 33: ...33 BIOSHIELD Commercial UV Sterilizer Installation and User s Guide...

Page 34: ...34 BIOSHIELD Commercial UV Sterilizer Installation and User s Guide SECTION 11 SYSTEM SPECIFICATIONS Vertical Series Dimensional Drawings See next page for dimensional data...

Page 35: ...8 107 373 4 131 2 107 8 97 8 522935 8 6 68 107 373 4 131 2 95 8 97 8 522910 10 4 74 117 417 8 16 117 8 115 8 522923 10 6 74 117 417 8 16 105 8 115 8 522924 10 6 74 117 417 8 16 105 8 115 8 522912 12 6...

Page 36: ...36 BIOSHIELD Commercial UV Sterilizer Installation and User s Guide SECTION 11 SYSTEM SPECIFICATIONS CLP Series Dimensional Drawings See next page for dimensional data...

Page 37: ...6 58 3 44 2 13 6 9 6 51 CLP45A8 XN 8 3 4 6 58 3 44 2 13 6 9 6 51 CLP46A10 XN 10 6 8 59 7 43 4 16 15 4 51 CLP47A10 XN 10 6 8 59 7 43 4 16 15 4 51 CLP47A12 XN 12 6 8 61 7 46 5 19 13 1 51 CLP48A12 XN 12...

Page 38: ...24 6 x 20 2 x 10 6 13 3 6 5 50 3 4 2 PSI CLP48A12 XN 1040 30 5 x 24 1 x 12 6 15 0 7 5 50 3 4 2 PSI CLP61A6 XN 320 24 6 x 20 2 x 10 6 3 2 1 6 100 2 PSI CLP62A6 XN 640 24 6 x 20 2 x 10 6 6 0 3 0 100 2 P...

Page 39: ...7 151 81 720 54 360 108 960 72 480 CLP45A8 XN 272 181 97 920 65 160 130 560 86 880 CLP46A10 XN 365 244 131 400 87 840 175 200 117 120 CLP47A10 XN 430 287 154 800 103 320 206 400 137 760 CLP47A12 XN 49...

Page 40: ...authorized by Pentair Reasonable vehicle trip and evaluation charges may be assessed by a Pentair service representative PLEASE NOTE Some states do not allow the exclusion or limitation of incidental...

Page 41: ...41 BIOSHIELD Commercial UV Sterilizer Installation and User s Guide NOTES...

Page 42: ...42 BIOSHIELD Commercial UV Sterilizer Installation and User s Guide NOTES...

Page 43: ...43 BIOSHIELD Commercial UV Sterilizer Installation and User s Guide NOTES...

Page 44: ...27330 919 566 8000 10951 WEST LOS ANGELES AVE MOORPARK CA 93021 805 553 5000 WWW PENTAIR COM 2019 Pentair Water Pool and Spa Inc All rights reserved This document is subject to change without notice...

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