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3

 

PREPARE THE DOOR FOR INSTALLATION (CONTINUED)

G. 

Apply Pella SmartFlash 
tape across the head of 
the door

 extending 6" 

down each jamb. Place 
the tape starting on 
the aluminum cladding 
and extending onto the 
wood frame.

6"

6"

3G

Pella SmartFlash Tape

4

 

SETTING AND FASTENING THE DOOR

1st Bead

2nd Bead

3rd Bead

Leave a 2" 

break in 

center of pan

6

"

Application without 

sill pan

Leave a 2" 

break in 

center of pan

1st Bead

2nd Bead

INTERIOR SILL P

AN LIP

6

"

3rd Bead

SILL NOSE

1/2"

1

"

1

"

4D

A. 

Dry fit the door into the opening.

Note: If the new door frame is deeper than the existing door frame, it will be 
necessary to cut the interior flooring material back to allow the door flush flanges to 
contact the existing aluminum door frame.

B. 

From the exterior, set the door into the opening.

 Set the sill of the door on the sill 

panel and tilt the door into position.

C. 

Insert shims around the door temporarily

 while you verify that the door will fit into the 

opening and that the door flanges will overlap the stucco or existing aluminum door 
frame by a minimum of 1/2" on all sides.

REMOVE THE DOOR FROM THE OPENING

D. 

Place three 3/8" beads of sealant.

 Place the first beads sealant 1/2" in front of the base 

of the interior sill pan lip. This bead should also continue up the corner of the sill pan 
at each end, sealing the vertical joints of the sill pan and up 6" onto each jamb side of 
the rough opening. The second bead should be approximately 1/2" from the exterior 
edge of the frame wall, running from jamb to jamb with a 2" break in the middle of the 
opening. Place a third sealant bead 1/4" from the exterior edge of the flat portion of the 
sill nose or the sill pan. Start and stop this sealant line 1" from each jamb.

Pella 

SmartFlash 

Tape

6“ from end

Lip

#6 x 5/8” corrosion
resistant screws

F. 

Doors using Installation Clips:

 Install 

installation clips. Place the clip so that the 
lip is facing up and against the flush flange, 
at the locations shown in the placement 
diagram. Secure the clip by driving #6 x 
5/8" corrosion resistant screws through the 
outer two holes of the three holes shown.

3F

Summary of Contents for 81CM0100

Page 1: ...d additional care Determining the appropriate installation method is the responsibility of you your architect or construction professional If you have questions please contact your local Pella retaile...

Page 2: ...asure Level Sealant gun Square Hammer Screwdriver Utility knife Wide jaw pliers Reciprocating saw 1 8 and 1 4 drill bit Drill 4 5 4 5 Installation will require two or more persons for safety reasons 1...

Page 3: ...ealant and other debris from the door opening 2B NOTE 2B 2B 2A F If the weep holes of the existing sill have been cut away drill new weep holes in the existing door jambs Be sure to drill weep holes i...

Page 4: ...ound the end of the pan Dry t the sill pan and the door into the opening J If there is a step down at the exterior of the door opening cut the sill nosing to the rough opening width plus two times the...

Page 5: ...2L M If using sill nosing with a step down Install the sill pan and sill nosing into the opening Press down to seal them into the opening DO NOT overlap N Apply sealant at nosing ends continuing from...

Page 6: ...B Remove the shipping spacers Carefully slide the movable panel halfway open and remove the spacers from both the top and bottom of the movable panel C Remove the venting panel by lifting it off of th...

Page 7: ...o the opening and that the door anges will overlap the stucco or existing aluminum door frame by a minimum of 1 2 on all sides REMOVE THE DOOR FROM THE OPENING D Place three 3 8 beads of sealant Place...

Page 8: ...Note If the dimensions are not equal check to make sure the ns are folded out to 90 at all points K Secure the frame Insert a 1 wide shim behind the pilot hole at the lock strike s Insert a 8 x 2 1 2...

Page 9: ...corrosion resistant wood screws through the holes in the threshold in to the oor Note For concrete oors use masonry screws a minimum size of 3 16 x 3 1 2 4N L Apply sealant and insert a 8 x 2 1 2 pan...

Page 10: ...he exterior of the building tilt the top of the panel toward the door frame and insert the top of the door panel into the top track Move the bottom of the panel toward the door frame until it is verti...

Page 11: ...ion of the foam and will minimize squeeze out Apply sealant across the interior surface of shims to create a continuous seal For doors with jamb extensions installed ensure the foam is placed between...

Page 12: ...urface Clad Exterior Frame The exterior frame is protected by aluminum cladding with our tough EnduraClad baked an factory nish that needs no painting Clean this surface with mild soap and water DO NO...

Page 13: ...ruction must anticipate some water in ltration it is important that the wall system be designed and constructed to properly manage moisture Pella Corporation is not responsible for claims or damages c...

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