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Note: It may be necessary to squeeze the end of the tube with pliers to be able to 

insert into the space between the window frame and the rough opening.

B. 

Check the window operation (vent units only)

 by 

opening and closing the window.

Note:  If the window does not operate correctly, 

check to make sure it is still plumb, level, square, 

and the jambs are not bowed. If adjustments are 

required, remove the foam with a serrated knife. 

Adjust the shims and reapply the insulating foam 

sealant.

5

 INTERIOR SEAL

Caution: Ensure use of low pressure polyurethane window and door insulating foams 

and strictly follow the foam manufacturer’s recommendations for application. Use of 

high pressure foams or improper application of the foam may cause the window frame 

to bow and hinder operation.

A. 

Apply insulating foam sealant.

 From the interior, insert 

the nozzle of the applicator approximately 1" deep into 

the space between the window and the rough opening 

and apply a 1" deep bead of foam. This will allow room 

for expansion of the foam and will minimize squeeze 

out.  Apply sealant across interior surface of shims 

to create a continuous seal. For windows with jamb 

extensions installed, ensure the foam is placed between 

the window frame and the rough opening, not between 

the jamb extension and the rough opening. Follow 

foam manufacturer's instructions. 

C. 

Insert jamb hole plugs (provided) into each screw hole

 for single-hung and double-hung 

units.

Interior Finish or Trim:

The space between the new window and the existing window’s frame will need to be covered 

with trim. There are many ways to accomplish this and each case can be unique. How this is 

done will be the decision of the homeowner or window 

installer. A few possibilities include using cove, 

quarter round, or a stop moulding.

SINGLE-

HUNG

and

DOUBLE-

HUNG

5A

Jamb plug

5C

Installation

screw

hole

6

 EXTERIOR SEAL

A. 

Insert backer rod into the space 

around the window 

at the head and 

jambs. This should provide at least 

3/8" clearance between the backer rod 

and the exterior face of the window.

Note:  Backer rod adds shape and 

depth for the sealant line.

B. 

Place a bead of sealant at the jambs 

and head

 between the existing 

window frame and the replacement 

window frame.

EXTERIOR

6A

6B

S. 

Fasten the window in the opening

 by driving the 2-1/2" long screws through each pre-

drilled hole in the window frame, through the shims and into the rough opening.

Note:  Single-hung:  Raise the lower sash to access lower installation holes. Double-

hung:  Lower the top sash to access the upper installation holes and raise the lower 

sash to access the lower installation holes. Tilt the lower sash to the interior to access 

the installation holes at the checkrail. Assistance from the interior is recommended for 

this step.

Summary of Contents for 80YV0102

Page 1: ...ALLED EXTERIOR INSERT REPLACEMENT WINDOW EXISTING WINDOW EXTERIOR REMOVE EXISTING SASH and STOPS EXTERIOR Always read the Vinyl Window and Door Limited Warranty before purchasing or installing Vinyl W...

Page 2: ...e existing window frame and repair or replace any defective or rotted wood parts Remove or seat any nails B Clean the opening of any dirt debris or excess old paint before proceeding Chisel off any hi...

Page 3: ...ame cover removal steps are for Casement Standard Awning Fixed Awning Casement and Large Awning The steps are similar for each but the order in which covers are removed will vary depending on the wind...

Page 4: ...behind the cover While keeping tension on the tool pull the tool away from the frame to start releasing the cover barbs from the frame kerfs B3 Cross Section of Interior Frame Cover with Tool Placeme...

Page 5: ...of the cover Slide the tool over while pulling up on the cover Continue along the length of the cover until it is removed C4 C4 NOTE Cover support bracket AWNING CASEMENT D Remove Interior Frame Cove...

Page 6: ...les at the jambs and into the opening sides D Plumb and square the window Insert shims between the window frame and the rough opening at the anchor hole locations in the window frame Keep shims back 1...

Page 7: ...hole through the mullion plates at the factory drilled anchor holes prior to inserting screws 42 Frame Width Vent Fixed Casement Large Awning 42 Frame Width Vent Fixed Casement Large Awning Mullion p...

Page 8: ...g Mullion plate If Frame Width 42 top and bottom screws are optional Mullion plate 3 High Combination Vent Fixed Casement Standard Awning Large Awning Number of factory drilled fastener locations may...

Page 9: ...renced in Step C4 inside the stop as shown While holding the support in place position the cover to align the cover barbs with the frame kerfs Press the cover barbs into the kerfs while working toward...

Page 10: ...ealant O If additional installation holes are needed drill a 5 32 installation hole through both the interior and exterior walls of the frame Counter drill a 3 8 hole through the interior wall only of...

Page 11: ...ion and the rough opening Follow foam manufacturer s instructions C Insert jamb hole plugs provided into each screw hole for single hung and double hung units Interior Finish or Trim The space between...

Page 12: ...the crank handle onto the stud Unlock open window then close and lock window E Fold the crank handle down and check alignment of knob with the pocket Note You may need to adjust the crank position on...

Page 13: ...he cam and lever meet Interior B Stop removed to show the lever and cam C AWNING CASEMENT E Push the screwdriver against the lock cam and rotate the bottom of the blade toward the lock lever This will...

Page 14: ...lla products in accordance with Pella installation instructions or the use of Pella products in wall systems which do not allow for proper management of moisture within the wall systems The determinat...

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