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PeerlessBoilers WBV Series, Installation, Operation & Maintenance Manual

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WBV

 

®

Boilers

Series

Oil

Installation, 
Operation & 
Maintenance 
Manual

As an ENERGY STAR

®

 

Partner, PB Heat, LLC has determined that  

this product meets the ENERGY STAR

 

guidelines for energy efficiency.

Summary of Contents for WBV Series

Page 1: ...WBV Boilers Series Oil Installation Operation Maintenance Manual As an ENERGY STAR Partner PB Heat LLC has determined that this product meets the ENERGY STAR guidelines for energy efficiency...

Page 2: ...E TANKLESS HEATER OR COVERPLATE 7 F CONTROLS 7 4 ELECTRICAL 9 A GENERAL 9 B WIRING 9 5 BURNER SETUP BOILER OPERATION 14 A BURNER INSTALLATION 14 B BURNER START UP ADJUSTMENT 14 C CHECK BOILER CONTROL...

Page 3: ...structions and make special notice of potential hazards These categories mean in the judgment of PB Heat LLC USING THIS MANUAL 1 USING THIS MANUAL Indicates a hazardous situation which if not avoided...

Page 4: ...hese instructions before beginning work It will save time Study the included drawings Save these instructions for reference The boiler warranty can be voided if the boiler is not installed maintained...

Page 5: ...oil sulfur content exceeds 300ppm a listed corrosion resistant chimney liner is recommended D INSTALLATION SURVEY For new and existing installations a Water Installation Survey or a Steam Installatio...

Page 6: ...24 and 21 to either the rear boiler section for a rear flue application or to the flue collector plate item 20 for a top flue application Use 5 16 hex head bolts item 25 for rear flue outlet and 14 x...

Page 7: ...10 11 12 9 7 8 3 2 4 14B 13B 16B 1 19 20 21 22 21 24 29 17 28 27 26 25 18 23 15 6 30 Figure 2 2 Steam Boiler 23 6 5 29 20A 22 21 24 21 1 4 2 3 8 7 14A 16A 20 19 17 28 18 13A 15 12 9 10 11 25 26 27 30...

Page 8: ...r reset snow melt etc provide piping and controls to protect the boiler from condensation Condensation will damage the boiler and will lead to shortened boiler life and maintenance problems 5 If using...

Page 9: ...oss instead of a tee along with a second brass siphon not provided On float boilers install the additional pressure control in the 1 4 tapping on the top of the float low water cut off using a vertica...

Page 10: ...ed vent switch must be installed The optional blocked vent switch kits listed below include a Field Controls WMO 1 vent switch draft regulator and French Clearance Rating label Follow installation ins...

Page 11: ...agrams Figure 4 3 Water Boilers Hydrolevel 3250 Limit Control Figure 4 4 Steam Boilers with Float LWCO Figure 4 5 Steam Boilers with Probe LWCO 4 ELECTRICAL ELECTRICAL 9 In accordance with Section 325...

Page 12: ...10 Figure 4 1 Junction Box Wiring Knockdown Water Boilers Figure 4 2 Junction Box Wiring Steam Boilers ELECTRICAL...

Page 13: ...11 Figure 4 3 Water Boilers Hydrolevel 3250 Limit Control ELECTRICAL Figure 4 3a Hydrolevel HydroStat 3250 Limit Control Wiring Details...

Page 14: ...12 ELECTRICAL Figure 4 5 Steam with Probe Low Water Cut off Figure 4 4 Steam with Float Low Water Cut off...

Page 15: ...he system pressure or temperature corresponds to the desired set point b Return the controls to the desired set point 2 Low Water Cut off if used consult the manufacturer s instructions for the low wa...

Page 16: ...n the system These substances can cause foaming and surging of boiler water producing an unstable water line and water carryover to system 3 Connect a skim valve off the 1 1 4 NPT skim tapping on fron...

Page 17: ...RIELLO BURNER SPECIFICATIONS Boiler Model No Burner Model No Burner Series Nozzle Size Pump Pressure Start Up Settings Turbulator Air Damper WBV e 03 060 F3 Series 40 0 50 90 B 145 PSI 0 0 2 9 WBV e 0...

Page 18: ...ate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal...

Page 19: ...l noises vibrations etc 3 Observe operating temperature and or pressure gauge on the boiler Boiler pressure should never be higher than 5 psi below the rating shown on the safety relief valve The valv...

Page 20: ...6 Replace oil burner and flue collector cover plate making sure all gaskets are in place 7 Replace jacket top panel 8 Inspect venting system G IF A LONG SHUTDOWN IS REQUIRED 1 To take boiler out of s...

Page 21: ...B Jacket Height C Rear of Jacket to c l of Vent D Vent Size Diameter E WBV e 03 060 085 105 14 1 8 22 1 8 35 7 1 16 6 WBV e 04 095 125 150 18 1 8 22 1 8 35 9 1 16 6 WBV e 05 175 195 22 1 8 22 1 8 35...

Page 22: ...nes for energy efficiency Top venting only Nozzles for these firing rates not provided as standard equipment Consult Factory for price and availability J This firing rate can only be achieved with a R...

Page 23: ...21 This Page Intentionally Left Blank...

Page 24: ...Rope Seal 1 51210 9 Observation Door Round Cover Plate 1 51677 10 Machine Screw 5 16 18 x 3 4 Lg To Mount Observation Door 1 99802 11 Machine Screw 3 8 16 x 1 2 Lg SS Observation Port 1 7511 12 Stud...

Page 25: ...11 12 9 7 8 3 2 4 14B 13B 16B 1 19 20 21 22 21 24 29 17 28 27 26 25 18 23 15 6 30 Figure 8 1 Steam Boiler 23 6 5 29 20A 22 21 24 21 1 4 2 3 8 7 14A 16A 20 19 17 28 18 13A 15 12 9 10 11 25 26 27 30 Fig...

Page 26: ...51324 Drain Valve 3 4 NPT 1 50764 Harness Limit Control to Burner Package Water Boilers 1 54507 Harness Limit Control to Jbox Burner KnockDown Water Boilers 1 54554 Harness Circulator Package Water B...

Page 27: ...25 NOTES...

Page 28: ...Operation Maintenance Manual TO THE INSTALLER This manual is the property of the owner and must be affixed near the boiler for future reference TO THE OWNER This boiler should be inspected annually by...

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