PEERLESS PureFire PF-110, Installation, Operation & Maintenance Manual

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A. GENERAL
1. The disposal of all condensate into public sewage
systems is to be in accordance with local codes and
regulations. In the absence of such codes, follow these
instructions.
2. Proper piping and removal of condensation from
combustion is critical to the operation of a condensing
appliance. Follow these instructions carefully to assure
that your
P
URE
F
IRE
® boiler operates correctly.
3. Depending on several factors, the condensate from
gas fired condensing appliances may have a pH value
as low as 2.5 (similar to cola soft drinks). Some local
codes require the use of neutralization equipment to
treat acidic condensate.
B. CONDENSATE SYSTEM
The P
URE
F
IRE
® condensate system is designed to prevent
condensate from backing up into the heat exchanger, trap
the condensate to prevent combustion gases from
escaping and neutralize acidic condensate. Refer to Figure
6.1 for an illustration of the system components.
1. Condensate Drain Hoses : The PF-50, PF-80, PF-110,
and PF-140 boilers have two drain hoses attached to
the heat exchanger. The first hose drains condensate
from the combustion chamber of the boiler. The
second hose drains condensate from the vent system.
This prevents dirt and debris from the venting system
from entering the heat exchanger and fouling the
heating surface.
PF-200, PF-210, PF-300 and PF-399 boilers have
only one drain attached directly to the combustion
chamber. To prevent debris from entering the heat
exchanger, a separate drain can be added to the vent
system at the top bulkhead drain connection as shown
in Figure 6.2. However, be sure to adequately trap
any vent system debris. If the top bulkhead drain
connection is NOT used, a ¾” PVC or CPVC cap
MUST be attached to the connection using proper
solvent glue to prevent flue gasses from escaping from
the vent system.
2. Condensate Collector Container : The condensate
collector container is a transparent container in the
base of the boiler near the back. This container
collects the condensate and acts as a part of a trap to
prevent combustion gases from escaping. The
container is fitted with a level switch that will prevent
the boiler from operating if the condensate line is
clogged.
3. Condensate Float Switch : This switch will prevent the
boiler from operating if the condensate outlet is
clogged before the level of condensate reaches the
heat exchanger.
CONDENSATE DRAIN PIPING
6. CONDENSATE DRAIN PIPING
Figure 6.1: Condensate Trap System
Figure 6.2: Separate Vent Condensate Drain
Installation