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Peco CLIPPER 49651202, Operator'S Manual, Page: 1 / 54

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Peco CLIPPER 49651202 Operator'S Manual Download Page 1

OPERATOR

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S MANUAL

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PECO

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PECO

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MANUAL PART#: Q0575

ASSEMBLY            OPERATION            MAINTENANCE

PTO-X DRIVEN - GRASS
COLLECTION SYSTEM

Model# 49651202

Rev.1 - July 2021

Charger 8000 & Boss XL 9000

Mower Year: 2021

Charger 8005 & Boss XL 9005

Mower Year: 2022-Newer

Deck Size: 60”

Summary of Contents for CLIPPER 49651202

Page 1: ...O P P P P P P P P PECO PECO R R R MANUAL PART Q0575 ASSEMBLY OPERATION MAINTENANCE PTO X DRIVEN GRASS COLLECTION SYSTEM Model 49651202 Rev 1 July 2021 Charger 8000 Boss XL 9000 Mower Year 2021 Charger 8005 Boss XL 9005 Mower Year 2022 Newer Deck Size 60 ...

Page 2: ...0 Maintenance Checklist 50 Lubrication 50 V PARTS AND SERVICE 50 Parts And Service Information 50 Torque Specifications 51 Troubleshooting 52 SAFETY 1 Read the operator s manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment 2 Know the controls and how to stop them quickly READ ...

Page 3: ...VED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These w...

Page 4: ...arate manufacturer warranties and those companies must be contacted directly to file a warranty claim Briggs Stratton https www briggsandstratton com na en_us support warranty html 2 UNAPPROVED ALTERATION OR MODIFICATION All obligations of New PECO Inc under this warranty shall be terminated if products are altered or modified in any way not approved by New PECO Inc 3 ACCIDENTS NORMAL MAINTENANCE ...

Page 5: ... a need to collect the grass clippings as the mower cuts the turf It is also used for picking up leaves in pre season and post season clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings from the discharge area of the cutting deck back to the collection ...

Page 6: ...tion opposite bearing inner race must be supported or bearing damage may occur Refer to Figure D Once the Engine Pulley Bushing is installed reattach the clutch assembly deck PTO belt to the mower and then review Figure E To assemble and fasten the Engine Pulley align the Engine Pulley Bushing to the mower s clutch pulley and fasten using 1 Clamp Washer 1 Lock Washer and 1 Hex Bolt Torque the bolt...

Page 7: ...acket along with the hardware holding it in place see Figure G Set the top set of hardware aside see Figure H Note Some parts and part features have been hidden from view for visual clarity Figure G Remove Rear Bracket Remove Pre existing Hardware Figure H Remove Set aside Pre existing Hardware Top Mower Rear View ...

Page 8: ...he figure below Secure the Rear Frame Bracket by using the 2 previously removed hardware along the top of the Rear Frame Bracket 2 3 8 16 x 2 3 4 HHCS Item 2 2 3 8 Flat Washers Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 along the bottom of the Rear Frame Bracket See the Figure below Note Some parts and part features have been hidden from view for visual clarity MY2021 ...

Page 9: ...Washers Item 4 and 2 3 8 16 Ny Flange Lock Nuts Item 5 Once the Frame Spacer has been installed align the mount holes of the Rear Frame Bracket Item 2 to those on the Mower s rear frame see Figure A below Secure the Rear Frame Bracket by using the 2 sets of previously removed hardware along the top of the Rear Frame Bracket 2 3 8 16 x 1 HHCS Item 6 and 2 3 8 16 Ny Flange Lock Nuts Item 5 along the...

Page 10: ... install the Frame Spacer Item 1 align the bolt holes of the Frame Spacer to the side bolt holes of the Right Frame Bracket Item 2 as shown in Figure A Secure the Frame Spacer by using 2 3 8 16 x 1 Carriage Bolts Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 Repeat the steps for the Left Frame Bracket see Figure B Note Some parts and part features have been hidden from view for visual clarity MY2...

Page 11: ...ge Bolt Item 4 and 2 3 8 16 Ny Flange Lock Nuts Item 6 Refer to Figure A Once secured to the Rear Frame Bracket Item 3 secure the Right Frame Bracket Item 1 to the Mower by using 1 3 8 16 x 3 Carriage Bolt Item 5 and 1 3 8 16 Ny Flange Lock Nut Item 6 See Figure B Tighten All hardware at this time Repeat the same procedures for the installation of the Left Frame Bracket Item 2 see Figure A Note So...

Page 12: ...2 3 8 16 x 1 Carriage Bolt Item 4 and 2 3 8 16 Ny Flange Lock Nuts Item 6 Refer to Figure A Once secured to the Rear Frame Bracket secure the Right Frame Bracket to the Mower by using 1 3 8 16 x 3 Carriage Bolt Item 5 and 1 3 8 16 Ny Flange Lock Nut Item 6 See Figure B Tighten All hardware at this time Repeat the same procedures for the installation of the pre installed Left Frame Bracket Item 2 S...

Page 13: ...n the top right of the Rear Frame Bracket and the top of the Right Frame Bracket Secure the Frame Gusset relatively loosely by using 4 3 8 16 x 1 Carriage Bolt Item 2 and 4 3 8 16 Ny Flange Lock Nuts Item 3 Refer Figure A below Repeat the same procedures to install the left side Frame Gusset Once installed tighten at this time Note Some parts and part features have been hidden from view for visual...

Page 14: ...on the top right of the Rear Frame Bracket and the top of the Right Frame Bracket Secure the Frame Gusset relatively loosely by using 4 3 8 16 x 1 Carriage Bolt Item 2 2 3 8 Flat Washers Item 3 and 4 3 8 16 Ny Flange Lock Nuts Item 4 Refer Figure A below Repeat the same procedures to install the left side Frame Gusset Once installed tighten at this time Note Some parts and part features have been ...

Page 15: ...e Mount Arm Gusset Note Some parts and part features have been hidden from view for visual clarity Mount Arm Bottom Bracket Installation To install the Mount Arm Bottom Bracket Item 1 align the bolt holes to those on Right Frame Bracket Secure the Mount Arm Bottom Bracket relatively loose by using 2 3 8 16 x 1 Carriage Bolts Item 2 and 2 3 8 16 Ny Flange Lock Nuts Item 3 Refer to Figure B Keep the...

Page 16: ...e side of both Top and Bottom Mount Arm Brackets refer to Figure B Secure the Mount Arm Gusset by using 4 3 8 16 x 1 Carriage Bolts Item 2 and 4 38 16 Ny Flange Lock Nuts Item 3 Refer to Figure A Tighten all hardware at this time Note Some parts and part features have been hidden from view for visual clarity Figure A Gusset Positioning Right Side View Figure A Figure A Figure B ...

Page 17: ...ert the Receiver Tube Assy Item 1 in between the Top Bottom Mount Arms using the Stop Bolt previously installed as a stopping point Position the Receiver Tube between the 2 sets of bolt holes on the left and right side Secure the Receiver Tube Assy by using 4 3 8 16 x 3 1 2 HHCS Item 2 and 4 3 8 16 Ny Flange Lock Nuts Item 3 refer to Figure B Note Some parts and part features have been hidden from...

Page 18: ...e Right Main Frame Leg by using 2 3 8 16 x 1 Carriage Bolts Item 3 and 2 3 8 16 Ny Flange Lock Nuts Item 4 Leave the hardware relatively loose Refer to Figure A Repeat the procedure to the Left Main Frame Leg Item 1 onto the Left Frame Bracket Note Some parts and part features have been hidden from view for visual clarity Right Side View Left Side View Figure B ...

Page 19: ... leg Item 2 and the Lt Main Frame leg Item 3 is in between the Main Frame Assy refer to Figure A Next align the bolt holes of the Main Frame Assy to the Carriage Bolt holes of both the Main Frame Legs Then secure the Main Frame Assy using 2 3 8 16 x 1 Carriage Bolts Item 4 and 2 3 8 16 Ny Flange Lock Nuts Item 5 PER Leg Refer to Figure B Note Some parts and part features have been hidden from view...

Page 20: ...rm Assembly is installed and secured to the mower assemble the Drive Assembly P A2061_02 Belt Guard Assembly P A2069_02 Idler Mount Assembly P A2067_02 First attach the Belt Guard Assembly P A2069_02 to the Drive Assembly P A2061_02 using 2 1 4 20 x 5 8 Carriage Bolts P K1010 and 2 1 4 20 Ny Flange Lock Nuts P K2014 Refer to Figure A Leave Bolts Loose ...

Page 21: ... Bolt B Item 2 and 2 3 8 16 Ny Flange Lock Nuts Item 3 Refer to Figure B Leave Bolts Loose Note Orientation of bolts A B Next secure the Idler Mount Assembly P A2067_02 to the Belt Guard Assembly P A2069_02 using 2 3 8 16 x 1 Carriage Bolts Item 2 and 2 3 8 16 Ny Flange Lock Nuts Item 3 Refer to Figures C D Tighten All Bolts Figure B Figure C Figure D ...

Page 22: ...ckwise until tight Next feed the AK81 Belt P M0316 between the Belt Guard and the Idler Mount Assembly Place belt around the Engine Drive Pulley on the underside of the mower While one person inserts a screw driver or similar tool into the Idler Mount Assembly and rotates lever arm clockwise enough to relieve all tension from belt place belt around the Drive Assembly Pulley Once the belt is in pos...

Page 23: ... Frame Use 1 3 8 16 Flange Nut On The Inside Of The Grass Container Figure A Figure B Figure C Fasten the Ball Joint P K1442 to the end of the Latch Rod P A2107 Thread 1 5 16 24 Hex Nut P K1444 all the way down onto the Latch Rod then tighten the Ball Joint to approximately half way down the threads on the Latch Rod Readjust the Hex Nut so it ll be right under the Ball Joint Attach the Ball Joint ...

Page 24: ...est the functionality of the dump mechanism pull the Lift Handle away from the unit and lift upward The Door of the Box Assembly should open and the Box should pivot clockwise towards the ground Dump Mechanism Adjustment The Dumping Mechanism may be adjusted in three places at the Adjusting Screw P K1435 at the Latch Hook Pivot Bolt and the linkage Ball Joint To change the door closure tightness t...

Page 25: ... Inlet Item 3 Slide Inlet Item 3 Inlet Ring Item 1 against inlet hole and align four holes Fasten Inlet Ring Item 1 bottom holes using 2 5 16 IT Tooth Lock Washers Item 4 2 5 16 18 x 1 2 HHCS Item 6 See Figure B Fasten Inlet Ring Item 1 top holes using 2 5 16 IT Tooth Lock Washers Item 4 2 5 16 18 x 1 1 4 HHCS Item 5 Slide Debris Deflector Item 2 over inside top bolt threads Item 5 Fasten Debris D...

Page 26: ...gs from collecting on the threads Leave the hardware loose until the Boot Plate has been attached to the mower deck Refer to Figure A Remove the hardware from the grass deflector and insert 1 Boot Rod Item 5 into the grass deflector mounting holes as shown in Figure B Secure the Boot Rod using 1 Hair Pin Clip Item 6 With the Carriage Bolts still loose adjust the position of the Boot so that there ...

Page 27: ... Place 8 Blower Cone P E6009 so the two tabs line up with the bolts and tighten completely as shown in Figure C 1st Tighten Bolt 2nd Tighten Jam Nut Thread 1 Jam Nut Onto Each 5 16 18 Bolt Figure B Figure D Threaded Boss Blower Cone Tab Figure C Blower Cone Figure E Once the 2 bolts are tight tighten the Jam Nuts against the threaded boss as shown in Figure D Refer to Figure E for proper Blower Co...

Page 28: ... Secure opposite end of the 6 Upper Hose to the Inlet Make sure both ends are securely fastened by tightening the Hose Clamp Lower Hose To Blower Cone Installation Slide a 8 Hose Clamp P J0080 over both ends of the 8 Lower Hose Secure one end of the Lower Hose to the Blower Cone and fasten by tightening the Hose Clamp Lower Hose To Boot Installation Take the unattached end of the Lower Hose and se...

Page 29: ...am To install the PTO Switch Plate 1 remove the corner hardware to the right of the operator s seat as shown in Figure A on the panel cover and set it aside Next Place the PTO Switch Plate over the mount hole on the panel cover aligning the slot with the corner mount hole Secure the Switch Plate by using the previously removed hardware Refer to Figure A below Next route the 2 Negative Lead and the...

Page 30: ...ion Jumper Types Lastly route the 4 Wire Harness back towards the rear of the mower positioning the Wire Harness under the Bottom Bracket Mount Arm Then connect the Wire Harness to the PTO Unit Refer to Figure C and Figure E on the next page 3 Interconnect the Wire Harness with the Mower s clutch connection 2 Wire Harness to Mower s Battery 4 Wire Harness to PTO Clutch Connection Wire Harness to R...

Page 31: ...ess installed Be sure the Wire Harness is routed so that it does not obstruct any part of the mower that may damage the Harness When routing the Wire Harness back towards the PTO unit it is recommended to use the Cable Tie point to secure the Wire Harness to the Right Frame Bracket to prevent the Wire Harness from moving See Figure F below 4 Wire Harness to PTO Clutch Connection ...

Page 32: ...Harness Installation Continued WIRE HARNESS P0298 JUMPER 1 JUMPER 2 JUMPER 3 Note Select the Jumper that fits your mower s clutch connection and connect it to the Wire Harness Connector Jumper CONNECTOR JUMPER ...

Page 33: ...p assembly along the caster tubing to prevent interference from caster forks or any other objects Tighten the fasteners in an X pattern until assembly is firmly clamped to caster tubing Do not over tighten which may result in bending Weight Bracket Clamps Item 3 To Install the Weights insert 2 Weights Item 1 Into the Weight Bracket Base Item 2 align the holes of the Weights w the holes of the Weig...

Page 34: ...l not move carefully hit the base of the Impeller between each vein with a hammer then try again To Replace Place Impeller Blade over the engine shaft Slide the Taper Lock Bushing 5 on to the engine shaft and into the Impeller Blade aligning the non threaded holes of the Taper Lock Bushing to the threaded holes of the Impeller Blade Fasten by using 2 1 4 20 x 1 HHCS 2 1 Spacer Bushing 4 1 Taper Lo...

Page 35: ...35 A2207 Mount Arm Receiver Tube Assy ...

Page 36: ...36 A2092 Idler Arm Assembly A2067_02 Idler Mount Assembly ...

Page 37: ...37 A2058 Gearbox Sub Assembly ...

Page 38: ...38 A2059_01 Clutch Sub Assembly ...

Page 39: ...39 A2057_01 Drive Assembly Exploded Parts View ...

Page 40: ...40 A2060_01 Mounted Drive Assembly ...

Page 41: ...41 A2039_02 Base Drive Assembly ...

Page 42: ...42 A2061_02 Drive Assembly 4 Blade Impeller ...

Page 43: ...43 A2100 6512 Box Assembly Standard Exploded Parts View ...

Page 44: ...44 A2226 6512 Box Assembly Base Model Exploded Parts View ...

Page 45: ...45 A2226 6512 Box Assembly Base Model Exploded Parts List ...

Page 46: ...46 A2107 Latch Rod Assembly Exploded Parts View ...

Page 47: ...47 ...

Page 48: ...ocal Service Center for replacement decals Part R1051 Warning Hearing Protection Part R1070 PECO Logo Part R0024 Danger Keep Hands Clear Part R0025 Danger Rotating Blades Part R0022 Designed Built In The USA P PECO PECO P P P P PECO PECO PECO Part R1054 Important Hose Wear Part R1069 Warning Turn Off Blower Part R2007 Danger Never Use Hands Part R2008 Danger Rotating Blades Part R1057 2 Red Reflec...

Page 49: ...low if grass is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc Disengagement Of The PTO Assembly A To disengage the PTO assembly move Bagger PTO switch to the off position WARNING DO NOT TOUCH the PTO assembly pulleys or the belt until the tractor ...

Page 50: ...ety decal specified by the manufacturers to be affixed to the component 3 Under normal usage the collection unit is subject to deterioration and wear Inspect the unit for worn or damaged components Repair or replace before the next use Any replacement component installed during repair shall include the component s current safety decal specified by the manufacturers to be affixed to the component 4...

Page 51: ...51 ...

Page 52: ...on bags are too full Low engine speed Grass is too wet Grass is too long Ground speed is too fast Worn belt Loose belt Dump more frequently Always operate collection system at full throttle Cut grass when it is dry Cut the grass several times Drive slower at full throttle Replace belt Adjust the pulley and tighten belts Debris blowout Collection bags are too full Plug clog in the collection system...

Page 53: ...53 Notes ...

Page 54: ...ECO PECO PECO PECO PECO PECO P P P P P P P P PECO PECO R R R New PECO Inc 10 Walden Dr Arden North Carolina 28704 Phone 1 800 438 5823 828 684 1234 Fax 828 684 0858 Email peco lawnvac com Website www lawnvac com ...

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