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Genius1050-1051-1052-1053 User Manual Rev 9 PN UM-0002 RSID 1484 15/11/21

Genius 105X Series

User Manual

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Summary of Contents for Genius 1050

Page 1: ...Genius1050 1051 1052 1053 User Manual Rev 9 PN UM 0002 RSID 1484 15 11 21 Genius 105X Series User Manual...

Page 2: ...hnical Specification 14 Genius 1053 14 Unpacking 15 Fittings Kit Contents 16 Installation 17 Generator Environment 17 Generator Overview 18 Drain Connection 21 Electrical Connection 22 Start Up Sequen...

Page 3: ...ttie 08 03 2021 9 Declarations Update Liam Couttie 15 11 2021 How to use this Manual This manual is intended for end users and has been written as a reference document where you can skip to the releva...

Page 4: ...reliability Re heat technology improves membrane performance and reliability Robust control system improves safety and reliability of units With the generators based on proven technology they selecti...

Page 5: ...ality of the foregoing that any defect is not the direct or indirect result of lack of repair and or servicing incorrect repair and or servicing use of wrong materials and or incorrect spare parts 2 A...

Page 6: ...ted conditions are fully understood or met A CAUTION notice denotes a hazard It calls attention to an operating procedure process or similar which if not correctly performed or adhered to could cause...

Page 7: ...EU EN 61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Electromagnetic Compatibility Directive 2014 30 EU EN 61326 1 2013 Electrical Equipment for M...

Page 8: ...Equipment Safety Regulations 2016 SI 2016 1101 as amended BS61010 1 2010 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use The Electromagnetic Compatibility Regul...

Page 9: ...Guidance Notes PDF produced by the Department for Business Innovation and skills for the UK and here for Europe All PEAK products that are subject to the WEEE directive are compliant with the WEEE mar...

Page 10: ...e certified to the current in force revision of the following standards in order to cover both Canadian and United States requirements for Safety Requirements for Electrical Equipment for Measurement...

Page 11: ...or is situated in a well ventilated environment Generator Outlets Maximum Gas Output Pressure 6 9 bar 100 psi Maximum Outlet Flow Rate 32 L min 1 13 cfm Maximum Dewpoint 50 C 58 F N2 Purity 5 Particle...

Page 12: ...Pressure 6 9 bar 100 psi Maximum Nitrogen Outlet Flow Rate with 25 L min 0 88 cfm with 0 L min Dry Air Maximum Dry Air Outlet Flow Rate 25 L min 0 88 cfm with 0 L min Nitrogen up to 25LPM of Air Nitr...

Page 13: ...ell ventilated environment Generator Outlets Maximum Heating Outlet Flow Rate 20L min 0 703cfm 3 1 bar 45psi Maximum Cooling Outlet Flow Rate 12L min 0 424cfm 2 07 bar 30psi Maximum Dewpoint 50 C 58 F...

Page 14: ...ilated environment Generator Outlets Maximum Gas Output Pressure 690 kPa 100 psi Maximum Outlet Flow Rate up to 20 L min 0 70 cfm Maximum Dewpoint 50 C 58 F N2 Purity 20L min 99 3 15L min 99 7 10L min...

Page 15: ...it was purchased Follow the unpacking instructions posted on the side of the crate It will require two people to remove the unit from the shipping crate and to manoeuvre the generator to the desired l...

Page 16: ...6mm Push Fit Fitting x 2 6 Flow Control Silencer x 1 7 8mm Hex Key x 1 8 UK Mains Power Cable x 1 9 EU Mains Power Cable x 1 10 US Mains Power Cable 230v x 1 11 JP Mains Power Cable 100v x 1 All of t...

Page 17: ...from the mains supply if required Performance of the generator like all sophisticated equipment is affected by ambient conditions Note should also be taken to the proximity of Air Conditioning outlets...

Page 18: ...18 Generator Overview General Dimensions The generator must always be placed on a flat level surface Failure to do so will affect the performance of the generator WARNING 600 mm 23 6 750 mm 29 5 712 m...

Page 19: ...Page 19 Genius 1050 1053 Rear Connections Genius 1050 1052 1053 Unit Controls Compression Fitting 6mm Push Fit Fitting Mains Cable Service LED Power Switch Pressure Gauge High Duty LED...

Page 20: ...e LED Power Switch Ensure all inlets and outlets are connected to correct sources and applications All Connections should only be carried out by trained personnel Generator must be switched off and un...

Page 21: ...tubing to connect this to a suitable drain connection or container It should be noted that the Generator can expel a considerable amount of water from this dependant on ambient humidity If a containe...

Page 22: ...e mains supply must be of the stated AC voltage and frequency EARTH GROUND E Green Yellow or Green LIVE L Brown or Black Neutral N Blue or White Electrical requirements are 230VAC nominal 10 depending...

Page 23: ...ing the output pressure gauge on the front panel This will climb to the factory set pressure as noted in the specifications Once this pressure is reached the compressors will continue to run until the...

Page 24: ...st leak in the gas supply between the generator and the application can lead to a reduction in efficiency Tubing Lengths The diameter of the tubing which will be connected to the gas outlet is importa...

Page 25: ...figures shown above should be viewed as an approximation in that so long as the combined sum results in a total of 25Lpm the combinations are numerous The gas flow ratios are automatically controlled...

Page 26: ...ct the demand for gas and will automatically start again to suit the demand Generator Cycling The generator is designed for the internal compressors to cycle This cycling reduces the duty run time on...

Page 27: ...1 Genius 1052 Annual Filter Service Kit 1 Compressor Assembly 1050 1051 1052 1053 2 Alternative to Compressor Assembly Compressor Re Fit Kit 2 Compressors can be re fitted as an alternative to replac...

Page 28: ...tor will continue to operate as normal with the LED on Stage 2 If the service is not completed the generator will continue to run After 2 weeks the service LED indicator yellow will start to flash Thi...

Page 29: ...to install and setup your generator IQ OQ Certified assurance for applications requiring documented qualification Complete plan Swift response by a Peak Service Engineer within 72 hours planned preve...

Page 30: ...he cloth prior to use Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator Under no circumstances should any solvents or abrasive cl...

Page 31: ...ly The compressors are fully capable of running continually with no detrimental effect High Duty Indication Reset If the compressors have been operating continually for a period of 8 hours the indicat...

Page 32: ...ider Yellow SERVICE LED on front panel is on constantly A compressor s due for service Contact your service provider Refer to Service Indication section of this manual for further information Yellow S...

Page 33: ...ic com For generators that remain unregistered after 1 month from the shipment date the warranty will be considered active from the date of factory dispatch Complete Plan only Go Online or Complete an...

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Page 36: ...leading rapid response service to our customers With Peak Protected your laboratory s productivity becomes our top priority To discuss Peak Protected generator cover and payment options speak to your...

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