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Manual 21354 Rev E 
ECN 50523 

 

 

 

Repair and Maintenance 

 

 

PCB guarantees Total Customer Satisfaction through its 

“Lifetime  Warranty  Plus”  on all  Platinum  Stock  Products 

sold by PCB and through its limited warranties on all other 
PCB  Stock,  Standard  and  Special  products.  Due  to  the 
sophisticated  nature  of  our  sensors  and  associated 
instrumentation, 

field  servicing  and  repair  is  not 

recommended  and,  if  attempted,  will  void  the  factory 
warranty

 
Beyond  routine  calibration  and  battery  replacements 
where  applicable,  our  products  require  no  user 
maintenance.  Clean  electrical  connectors,  housings,  and 
mounting surfaces with solutions and techniques that will 
not  harm  the  material  of  construction.  Observe  caution 
when using liquids near devices that are not hermetically 
sealed.  Such  devices  should  only  be  wiped  with  a 
dampened cloth

never saturated or submerged.  

 

In the event that equipment becomes damaged or ceases 
to operate, our Application Engineers are here to support 
your  troubleshooting  efforts  24  hours  a  day,  7  days  a 
week. Call or email with model and serial number as well 
as a brief description of the problem. 

 

Calibration 

 

 

Routine 

calibration 

of 

sensors 

and 

associated 

instrumentation  is  necessary  to  maintain  measurement 
accuracy. We recommend calibrating on an annual basis, 
after  exposure  to  any  extreme  environmental  influence, 
or prior to any critical test.  

 

PCB Piezotronics is an ISO-9001 certified company whose 
calibration  services  are  accredited  by  A2LA  to  ISO/IEC 
17025,  with  full  traceability  to  SI  through  N.I.S.T.  In 
addition to our standard calibration services, we also offer 
specialized  tests,  including:  sensitivity  at  elevated  or 
cryogenic  temperatures,  phase  response,  extended  high 
or low frequency response, extended range, leak testing, 
hydrostatic  pressure  testing,  and  others.  For  more 
information,  contact  your  local  PCB  Piezotronics 
distributor,  sales  representative,  or  factory  customer 
service representative.  

 

Returning Equipment 

 

If  factory  repair  is  required,  our  representatives  will 
provide you with a Return Material Authorization (RMA) 
number, which we use to reference any information you 
have  already  provided  and  expedite  the  repair  process. 
This number should be clearly marked on the outside of 
all  returned  package(s)  and  on  any  packing  list(s) 
accompanying the shipment.  

 

Contact Information 

 

 

PCB Piezotronics, Inc.  
3425 Walden Ave. 
Depew, NY14043 USA  
Toll-free: (800) 828-8840 
24-hour SensorLine: (716) 684-0001 
General inquiries

[email protected]

 

Repair inquiries

[email protected]

  

 

For a complete list of distributors, global offices and sales 
representatives, visit our website, 

www.pcb.com

 

 

Safety Considerations

 

 

This  product  is  intended  for  use  by  qualified  personnel 
who  recognize  shock  hazards  and  are  familiar  with  the 
precautions required to avoid injury. While our equipment 
is  designed  with  user  safety  in  mind,  the  protection 
provided by the equipment may be impaired if equipment 
is used in a manner not specified by this manual.  

 

Discontinue use and contact our 24-Hour Sensorline if: 

 

 

Assistance is needed to safely operate equipment 

 

Damage is visible or suspected 

 

Equipment fails or malfunctions 

 

For  complete  equipment  ratings,  refer  to  the  enclosed 
specification sheet for your product. 

 

Definition of Terms and Symbols 

 

 

The following symbols may be used in this manual: 

 

 

DANGER 

Indicates an immediate hazardous 
situation, which, if not avoided, may 
result in death or serious injury.

 

 

Summary of Contents for IMI Sensors Spindler 607A61

Page 1: ...elerometer Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Page 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Page 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Page 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Page 6: ...ION A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric ICP Accelerometers Operating Guide ...

Page 7: ...pply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal transients Internal case isolation and shielding is important in avoiding erroneous signals resulting from ground loops and pick up of electromagnetic and radio frequency interference Other critical...

Page 8: ...ower gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in Figure 3 should be used in ICP signal conditioners The correct orientation of the diode within the circuit is critical for proper operation Except for special models standard ICP sensors require a min...

Page 9: ...onics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mounting technique requires smooth flat contact surfaces for proper operation and is recommended for permanent and or secure installations Stud mounting is also recommended when testing at high frequencie...

Page 10: ...nderside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for convenience most sensors with the exception of integral stud models can be adhesive mounteddirectlytothe machine surface STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 µin 0 ...

Page 11: ...ic interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand internally shielded witha dual case design and use a two conductor shielded cable to insure clean vibration signal transmission Two conductor shielded cables allow the signal and the signal return c...

Page 12: ...er rate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsupplyexcessivecurrentovershortcableruns orwhentestingatelevatedtemperatures 5 1CABLECONNECTORPROCEDURE Care and attention to installation is essential as the reliabilityandaccuracy of your system i...

Page 13: ...ner the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the system still does not operate properly consult an IMI Application Engineer Note Always operate the accelerometer within the limitations listed on the Specification Sheet of your sensor Operating the devic...

Page 14: ...former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Calibration technique normally used when calibrating accelerometers This technique provides a quick and easy method for determining the sensitivity of a test accelerometer over a wide frequency range 8 2 BACK...

Page 15: ...mA of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electronics The signal output of a sensor with integral electronics is a low impedance voltage signal proportional to the dynamic measurement such as force pressure or vibration This voltage signal is carrie...

Page 16: ...ceive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time for any reason you are not completely satisfied with any IMI product IMI will repair replace or exchange it at no charge You may also choose to have your purchase price refunded IMI instrumentation is ...

Page 17: ......

Page 18: ...ntical specifications and accessories as listed for the standard model except where noted below More than one option may be used EX Hazardous Area Approval contact factory for specific approvals Hazardous Area Approval Cl I Div 2 Groups A B C D ExnL IIC T4 AExnA IIC T4 Cl I Div 2 Groups A B C D ExnL IIC T4 AExnA IIC T4 Hazardous Area Approval EEx nL IIC T4 40 C Ta 121 C II 3 G EEx nL IIC T4 40 C T...

Page 19: ...LL MOUNTING SURFACES SEE ARROWS FIG 1 2 FIG 2 TIGHTEN THE MOUNTING STUD USING THE ALLEN KEY TORQUE THE MOUNTING STUD TO WITHIN 3 TO 4 FT LBS 4 1 TO 5 4 Nm FIG 3 THREAD THE SENSOR S HEX NUT ONTO THE MOUNTING STUD POSITION THE CABLE OR CONNECTOR TO THE DESIRED LOCATION AND HAND TIGHTEN THE HEX NUT FIG 4 TIGHTEN THE HEX NUT USING A TORQUE WRENCH TO WITHIN 2 TO 3 FT LBS 2 7 TO 4 1 Nm WHILE HOLDING THE...

Page 20: ...WITH ARMOR DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JDM 5 26 16 ECB 5 26 16 BAM 5 26 16 13444 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Piezotronics Inc REVISIONS REV DESCRIPTION DIN C UPDATED TITLE 45458 1 04 26 4 620 15 75 1 01 25 5 9 16 14 HEX INTE...

Page 21: ...FT 0 0 SFF 79 59 79 59 PFDAV 7 45 x iO 7 45 x iO XciuX 10 6 0 3348 0 3348 SIL Capability Low Demand Mode 2 2 SIL Capability Continuous Demand Mode 2 2 MTTF2 9 5y 9 5y 1 The values comply with SIL2 according to ISA S84 01 2 According to Siemens SN29500 and Proven In Use data With or without the M metric option The PCB sensor hardware is suitable for inclusion in Safety Instrumented Systems SIS that...

Page 22: ...TEK ASSURANCE SAFETY INTEGRITY LEVEL SUMMARY REPORT CLIENT NAME PCB Piezotronics Inc 3425 Walden Ave Depew NY 14043 2417 REPORT NO 103685042CSL1 003 COMPILED BY Ashton D Hainge CFSP PMP PROJECT NAME G103685042 DATE 02 April 2019 S utertek ...

Page 23: ...based on the following PCB Piezotronics documentation 1 Electrical schematic 23402 NR 2 603C01 MTTF Calculation 3 602C1 I 602D1 1 MTTF Calculation 4 607 608 MTTF Calculation 5 Manual of603C0I Results The results from the FMEA are given below for the ICP Sensor model 60X Series Name Result Architecture loot Proof test interval Annual 8 760 h PFDavg 7 45x10 5 SFF 79 59 HFT 0 SIL Capability Low Deman...

Page 24: ...t tolerance limits the capability to SIL 2 Senior Consultant Ashton Hainge lntertek CFSP PMP The assessment results described in this report only refer to the safety related parameters PFD avg HFT and SFF according to IEC 61508 This report does not make any statements that the manufacturer meets all other requirements of the above cited standards for hardware software documentation management of f...

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