background image

 

 

Figure 14. 

Typical Test Accelerometer Response 

 
9.0 TROUBLESHOOTING 

Piezoelectric sensors are dynamic measuring equipment. 
They  use  piezoelectric  sensing  elements  to  convert  or 
transduce  the  mechanical  phenomena  to  an  electrical 
signal. The mechanical parameter may be force, pressure 
or vibration. The raw electrical signal from a piezoelectric 
charge  element  is  a  high  impedance  signal.  This  charge 
signal is normally converted to a low impedance voltage 
signal by either an external charge amplifier or an external 
voltage amplifier. The cables between the charge sensor 
and  the  amplifier  must  be  high  quality,  low  noise  cable 
and must be kept as short as possible. Figure 15 shows a 
typical high impedance system.  
 

Figure 15. 

High Impedance System Connection 

 
Internally  amplified  sensors  employ  miniature 
amplifiers  to  convert  the  high  impedance  charge 
signal  into  a  low  impedance  voltage  signal.  These 
amplifiers are internal  to the sensor, and therefore, 
do  not  require  low  noise  cables  or  external 
amplifiers.  These  amplifiers  have  set  gain  so  that 
output sensitivities are standardized.  
 

Figure  16. 

Sensor  with  Integral  Electronics  System 

Connector 

ICP®  sensors  are  two-wire  sensors.  They  are 
powered  with  a  constant  current  DC  source.  The 
power  supply  is  typically  18  to  30  volts  DC  current 
limited via a constant current between 2 and 20 mA. 
Typical  battery  operated  supplies  offer  2mA  of 
constant  current  to  extend  battery  life  while 
continuous monitoring systems offer more current in 
order  to  drive  longer  cables.  Figure  16  shows  a 
typical system for a sensor with integral electronics. 
 
The  signal  output  of  a  sensor  with  integral 
electronics  is  a  low  impedance  voltage  signal 
proportional  to  the  dynamic  measurement  such  as 
force,  pressure,  or  vibration.  This  voltage  signal  is 
carried on a DC bias voltage. The AC dynamic signal 
is  superimposed  on  the  DC  bias  voltage  and  is 
allowed  to  swing  between  the  supply  voltage  and 
ground as shown in Figure 17. Unlike an operational 
amplifier that requires a  plus and minus supply and 

allows  the  signal  to  “ride”  on  ground  and  “swing” 

between the plus a

nd minus “rails,” the sensor 

with 

integral  electronics  requires  the  output  signal  to  be 
DC biased.  
 

Figure 17. 

Sensor DC Bias Voltage 

 
This  DC  bias  voltage  is  an  excellent  diagnostic  tool. 
The  voltage  provides  a  means  of  verifying  that  the 

amplifier is “turned on.” Typical input/output power 

supplies will block this DC bias voltage at the output 
via  a  blocking  capacitor  in  order  to  AC  couple  the 

signal  to  readout  devices.  By  “teeing”  off  the  input 

into a DC volt meter, as shown in Figure 18, the bias 
voltage can be measured.  
 
While measuring the supply voltage, the bias voltage 
can  be  measured  agter  the  sensor  is  plugged  in.  If 
the meter stays at supply, something in the system is 

open  or  not  connected.  If  the  meter  reads  “0,” 

something  in  the  system  is  shorted.  If  the  meter 
reads  within  the  bias  voltage  range  of  the  sensor, 
then the sensor and cabling are functioning properly. 

Summary of Contents for ICP 602M169

Page 1: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 2: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 3: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 4: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 5: ...ON A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric IC...

Page 6: ...ply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal...

Page 7: ...wer gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in F...

Page 8: ...nics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mount...

Page 9: ...derside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for conve...

Page 10: ...interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand...

Page 11: ...ate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsu...

Page 12: ...er the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the syste...

Page 13: ...and former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Cal...

Page 14: ...A of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electron...

Page 15: ...eive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time fo...

Page 16: ......

Page 17: ...Torque 2 to5 ft lb 2 7 to6 8 Nm SensingElement Ceramic Ceramic SensingGeometry Shear Shear HousingMaterial Stainless Steel Stainless Steel Sealing WeldedHermetic WeldedHermetic Electrical Connector 2...

Page 18: ...L 602D01 SERIES ACCELEROMETER DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JDM 5 20 14 ECB 5 20 14 BAM 5 20 14 jmorawski 10 07 5 20 2014 A B 29425 PCB Piezotronics Inc claims proprietary rights in th...

Page 19: ...T 0 0 SFF 79 59 79 59 PFDAV 7 45 x iO 7 45 x iO XciuX 10 6 0 3348 0 3348 SIL Capability Low Demand Mode 2 2 SIL Capability Continuous Demand Mode 2 2 MTTF2 9 5y 9 5y 1 The values comply with SIL2 acco...

Page 20: ...EK ASSURANCE SAFETY INTEGRITY LEVEL SUMMARY REPORT CLIENT NAME PCB Piezotronics Inc 3425 Walden Ave Depew NY 14043 2417 REPORT NO 103685042CSL1 003 COMPILED BY Ashton D Hainge CFSP PMP PROJECT NAME G1...

Page 21: ...ased on the following PCB Piezotronics documentation 1 Electrical schematic 23402 NR 2 603C01 MTTF Calculation 3 602C1 I 602D1 1 MTTF Calculation 4 607 608 MTTF Calculation 5 Manual of603C0I Results T...

Page 22: ...tolerance limits the capability to SIL 2 Senior Consultant Ashton Hainge lntertek CFSP PMP The assessment results described in this report only refer to the safety related parameters PFD avg HFT and...

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