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16 | P a g e

 

PATON

®

 VDI SERIES MINI DC MMA

 

13. WARRANTY 

The Pilot Plant of Welding Equipment of the E.O Paton Electric Welding Institute

 guarantees the 

correct  operation  of  the  power  supply  if  the  costumers  provided  service  conditions,  storage  and 
transportation.  

 

 

ATTENTION!!!

 

Warranty commitments are canceled in case of mechanical 

damage!

 

 
 

Basic  warranty  for  MINI  welding  rectifiers  is  granted  for  a  period  of  3  years. 

The  basic  warranty  period  starts  on  the  date  of  the  purchase  of  the  equipment  to  the  final 
purchaser. 

During the basic warranty period, the seller is obliged, free of chargé, to perform the fallowing actions 
for the owner of the 

PATON

®

 brand: 

1.

 

Perform diagnostics and detect the cause of the failure; 

2.

 

Provide the necessary components for the repair of the welding device; 

3.

 

Perform work on replacement of defective elements and component parts; 

4.

 

Test the repaired device. 

The basic warranty obligations do not include devices: 

1.

 

Mechanical  damage  affected  the  availability  of  the  device  (deformation  body  parts  and  in 
consequence of a fall or drop heavy objects on the equipment, loss of pins and connectors) 

2.

 

Traces of corrosion that caused the fault condition, 

3.

 

The failed because of the impact on its power and electronic elements abundant moisture, 

4.

 

The failed due to the accumulation of conductive dust inside (coal dust, metal chips, etc.), 

5.

 

In case of attempting to repair its nodes and / or replacement of electronic components, 

Depending  on  operating  conditions

,  it  is  recommended  to  clean  the  internal  components  and 

compressed  air  units  one  a  year  to  avoid  defects.  Remove  to  cover  from  the  device.  Clean  the  unit 
carefully  with  the  compressor  hose  at  a  sufficient  distance  to  avoid  damage  to  the  electrical 
components and mechanical assemblies. 

Also, the basic warranty does not apply

 to defective external elements of equipment that exposed to 

physical  contact  and the  attendant  supplies. Claims on the fallowing items are accepted no later than 
two weeks from the date of sale:  

1.

 

On and off buton; 

2.

 

Control knobs for welding parameters;  

3.

 

Connection of cables and connectors; 

4.

 

Control socket; 

5.

 

Power cord and power plug; 

6.

 

Carrying handle, shoulder strap, case, box; 

7.

 

Electrode holder, mass clamp, wires and welding hoses; 

 

The Seller reserves

 the right to refuse warranty repair or to specify the warranty start date as the date 

of  manufacture  of  the  appliance  month  and  year  (in  accordance  with  the  serial  number)  in  the 
following cases: 

1.

 

The manual has been lost; 

2.

 

The instruction manual was not filled in or was incorrectly filled in by the seller.  

 

 

Summary of Contents for VDI 150 MINI

Page 1: ......

Page 2: ...ODE ARC WELDING PROCESS MMA 7 3 1 PREPARING THE WELDING UNIT FOR OPERATION 7 3 2 INCREASED CURRENT ARC STARTING HOT START 8 3 3 REDUCED WELDING VOLTAGE FUNCTION ARC FORCE 9 3 4 PROTECTION AGAINST ELECTRODE STICKING ANTI STICK 9 4 MAINTENANCE 9 5 OPERATION WITH AN ELECTRIC GENERATOR 10 6 STORAGE 10 7 TRANSPORTATION 10 8 SPECIFICATION DATA 10 9 DELIVERY SET 11 10 TROUBLESHOOTING 11 11 SAFETY INSTRUC...

Page 3: ...s production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the right Applied EC Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility Applied Standards EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60974 1 2012 Are weld...

Page 4: ...and overall dimensions of the transformer are significantly reduced as compared with other welding units with similar output characteristics The basic advantages of the PATON welding unit are the following 1 The welding unit is protected against long time fluctuations of power supply voltage and ensures welding arc stabilization when the input voltage of the unit changes in the range of 170 V thro...

Page 5: ...rotection against electrode sticking Available Open circuit voltage V to 80 Welding arc starting voltage V 110 Rated consumed power kVA 4 0 Maximum consumed power kVA 5 0 Efficiency coefficient 90 Cooling Forced Operating temperature range 25 45 ºC Overall dimensions length width height mm 200 100 200 Weight kg 3 3 Protection class IP 21 these Mini series welding units are protected against ingres...

Page 6: ...5 P a g e PATON VDI SERIES MINI DC MMA 1 2 CONTROLS AND CONNECTORS ...

Page 7: ...colour of the push button is decorative 2 SETTING THE WELDING UNIT INTO OPERATION ATTENTION Read Section 11 Safety instructions before setting the welding unit into operation 2 1 PROPER USE The welding unit is designed exclusively for manual covered electrode arc welding Any other use of the welding unit is considered as improper The manufacturer of the welding unit is not responsible for damages ...

Page 8: ...e warranty of the manufacturer of the welding unit will be invalid The power supply connector cross section areas of the power cable conductors and power supply line fuses should be selected with consideration for the technical characteristics of the welding unit 2 4 REQUIREMENTS FOR AN ELECTRICAL OUTLET ATTENTION The parameters of an electrical outlet for the power supply of the welding unit must...

Page 9: ...rc starting even when low quality electrodes are used 2 Better base metal penetration during the arc starting period and as a result the lesser number of defects associated with incomplete penetration 3 Prevention of slag inclusions What is achieved by During the short time interval of arc starting the welding current increases by 33 percent of the welding current set by default see Figure 1 Examp...

Page 10: ... of arc starting the electrode can stick to the workpiece and as a result the electrode can be damaged due to overheating If the electrode has stuck to the workpiece the welding current decreases within 0 6 0 8 s after the sticking The temporary reduction in the welding current makes it easier for the welder to peel off the stuck electrode After separating the electrode from the product the weldin...

Page 11: ...rent A Minimum power of the generator kVA Ф2 not more than 80А 2 6 Ф3 not more than 120А 4 1 Ф4 Up to 150А 5 0 ATTENTION The output voltage of the electric generator must be in the range of 170 260 V The manufacturer suggests the use of a generator set with the AVR system responsible for voltage stabilization 6 STORAGE The preserved and packed welding unit can be stored according to GOST 15150 69 ...

Page 12: ...er cable breakdown Check the state of the power cable Power supply voltage is below 165 V Connect the welding unit to the power supply system with proper voltage Power supply voltage exceeds 260 V Connect the welding unit to the power supply system with proper voltage Fault of the internal power supply module of the welding unit Apply to the service center No welding currents The power is switched...

Page 13: ...d This appliance is intended for use by persons with the requisite qualifications It is the responsibility of the qualified personnel to install service and repair Please read this manual carefully before installing and using this product Failure to follow the instructions in this manual may result in serious personal injury death and damage to the unit itself Incorrect installation maintenance an...

Page 14: ...to each other ELECTRICAL SPARK MAY CAUSE FIRE OR EXPLOSIVES Flammable items should be removed from the workplace Do not perform welding work on containers that contain gases fuels oil products or other flammable materials There is a risk of explosion of residue of these products When performing welding work in potentially explosive or fire hazards special rules must be observed that comply with na...

Page 15: ...icy of 6 June 2014r Dz U 2014 pos 817 Pursuant to the Ordinance of the Minister of Health on Social Welfare dated 09 07 1996 OJ No 68 pos 194 The employer is required to carry out research and measurement of factors harmful to health CONFORMITY DECISION This device accomplish the recommendation of the European CE Committee SAFETY MARK This device is suitable for mains power for welding work in an ...

Page 16: ...15 P a g e PATON VDI SERIES MINI DC MMA 12 ELECTRICAL SCHEMATIC DIAGRAM Electrical schematic diagram of the welding unit PATON VDI MINI BIS 0400 BVR 0331 BPK 0400 Arc Argon Welding CURRENT 230 V ...

Page 17: ...ailed because of the impact on its power and electronic elements abundant moisture 4 The failed due to the accumulation of conductive dust inside coal dust metal chips etc 5 In case of attempting to repair its nodes and or replacement of electronic components Depending on operating conditions it is recommended to clean the internal components and compressed air units one a year to avoid defects Re...

Page 18: ...ts life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health IMPORTER AUTHORIZED DISTRIBUTOR IN EUROPE MasterWeld Sp z o o 14 Przemysłowa Street Rzeszów Ci...

Page 19: ...e of the Seller CENTRAL PATON SERVICE CENTER 14 Przemysłowa Street Rzeszów City Poland zip code 35105 Head of Service Center Piotr Błaszkowski Phone 48 22 290 86 96 e mail service patonwelding be ATTENTION DO NOT SEND the welding cables for repair as these equipment items are not required for repair ATTENTION The delivery of the device to the Paton Service Center is carried out at the expense of t...

Page 20: ...TY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzeszów 14 Przemysłowa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _______________ Signature Signature FAULTS DETECTED AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzeszów 14 Przemysłowa Street ...

Page 21: ...F REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _______________ Signature Signature FAULTS DETECTED AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzeszów 14 Przemysłowa Street ...

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