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14 | P a g e

 

PATON

®

 VDI SERIES MINI DC MMA

 

 

NOISE ASSOCIATED WITH WELDING CAN BE HARMFUL:

 The 

welding arc formed during welding can emit sounds higher than 85dB for - 8 
hours of working time. Welders operating the equipment are obliged to wear 
equivalent hearing protectors during work in accordance with the Regulation 
of the Minister of Labor and Social Policy of 6 June 2014r. - Dz. U. 2014 
pos. 817. Pursuant to the Ordinance of the Minister of Health on Social 
Welfare dated 09.07.1996 OJ No. 68 pos. 194 - The employer is required to 
carry out research and measurement of factors harmful to health. 

 

CONFORMITY DECISION:

 This device accomplish the recommendation 

of the European CE Committee.  

 

SAFETY MARK:

 This device is suitable for mains power, for welding work 

in an environment of higher standard of electric shock. It is recommended 
that the power line be provided with a separate protection against the shock 
absorber. 

 

Summary of Contents for VDI 150 MINI

Page 1: ......

Page 2: ...ODE ARC WELDING PROCESS MMA 7 3 1 PREPARING THE WELDING UNIT FOR OPERATION 7 3 2 INCREASED CURRENT ARC STARTING HOT START 8 3 3 REDUCED WELDING VOLTAGE FUNCTION ARC FORCE 9 3 4 PROTECTION AGAINST ELECTRODE STICKING ANTI STICK 9 4 MAINTENANCE 9 5 OPERATION WITH AN ELECTRIC GENERATOR 10 6 STORAGE 10 7 TRANSPORTATION 10 8 SPECIFICATION DATA 10 9 DELIVERY SET 11 10 TROUBLESHOOTING 11 11 SAFETY INSTRUC...

Page 3: ...s production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the right Applied EC Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility Applied Standards EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60974 1 2012 Are weld...

Page 4: ...and overall dimensions of the transformer are significantly reduced as compared with other welding units with similar output characteristics The basic advantages of the PATON welding unit are the following 1 The welding unit is protected against long time fluctuations of power supply voltage and ensures welding arc stabilization when the input voltage of the unit changes in the range of 170 V thro...

Page 5: ...rotection against electrode sticking Available Open circuit voltage V to 80 Welding arc starting voltage V 110 Rated consumed power kVA 4 0 Maximum consumed power kVA 5 0 Efficiency coefficient 90 Cooling Forced Operating temperature range 25 45 ºC Overall dimensions length width height mm 200 100 200 Weight kg 3 3 Protection class IP 21 these Mini series welding units are protected against ingres...

Page 6: ...5 P a g e PATON VDI SERIES MINI DC MMA 1 2 CONTROLS AND CONNECTORS ...

Page 7: ...colour of the push button is decorative 2 SETTING THE WELDING UNIT INTO OPERATION ATTENTION Read Section 11 Safety instructions before setting the welding unit into operation 2 1 PROPER USE The welding unit is designed exclusively for manual covered electrode arc welding Any other use of the welding unit is considered as improper The manufacturer of the welding unit is not responsible for damages ...

Page 8: ...e warranty of the manufacturer of the welding unit will be invalid The power supply connector cross section areas of the power cable conductors and power supply line fuses should be selected with consideration for the technical characteristics of the welding unit 2 4 REQUIREMENTS FOR AN ELECTRICAL OUTLET ATTENTION The parameters of an electrical outlet for the power supply of the welding unit must...

Page 9: ...rc starting even when low quality electrodes are used 2 Better base metal penetration during the arc starting period and as a result the lesser number of defects associated with incomplete penetration 3 Prevention of slag inclusions What is achieved by During the short time interval of arc starting the welding current increases by 33 percent of the welding current set by default see Figure 1 Examp...

Page 10: ... of arc starting the electrode can stick to the workpiece and as a result the electrode can be damaged due to overheating If the electrode has stuck to the workpiece the welding current decreases within 0 6 0 8 s after the sticking The temporary reduction in the welding current makes it easier for the welder to peel off the stuck electrode After separating the electrode from the product the weldin...

Page 11: ...rent A Minimum power of the generator kVA Ф2 not more than 80А 2 6 Ф3 not more than 120А 4 1 Ф4 Up to 150А 5 0 ATTENTION The output voltage of the electric generator must be in the range of 170 260 V The manufacturer suggests the use of a generator set with the AVR system responsible for voltage stabilization 6 STORAGE The preserved and packed welding unit can be stored according to GOST 15150 69 ...

Page 12: ...er cable breakdown Check the state of the power cable Power supply voltage is below 165 V Connect the welding unit to the power supply system with proper voltage Power supply voltage exceeds 260 V Connect the welding unit to the power supply system with proper voltage Fault of the internal power supply module of the welding unit Apply to the service center No welding currents The power is switched...

Page 13: ...d This appliance is intended for use by persons with the requisite qualifications It is the responsibility of the qualified personnel to install service and repair Please read this manual carefully before installing and using this product Failure to follow the instructions in this manual may result in serious personal injury death and damage to the unit itself Incorrect installation maintenance an...

Page 14: ...to each other ELECTRICAL SPARK MAY CAUSE FIRE OR EXPLOSIVES Flammable items should be removed from the workplace Do not perform welding work on containers that contain gases fuels oil products or other flammable materials There is a risk of explosion of residue of these products When performing welding work in potentially explosive or fire hazards special rules must be observed that comply with na...

Page 15: ...icy of 6 June 2014r Dz U 2014 pos 817 Pursuant to the Ordinance of the Minister of Health on Social Welfare dated 09 07 1996 OJ No 68 pos 194 The employer is required to carry out research and measurement of factors harmful to health CONFORMITY DECISION This device accomplish the recommendation of the European CE Committee SAFETY MARK This device is suitable for mains power for welding work in an ...

Page 16: ...15 P a g e PATON VDI SERIES MINI DC MMA 12 ELECTRICAL SCHEMATIC DIAGRAM Electrical schematic diagram of the welding unit PATON VDI MINI BIS 0400 BVR 0331 BPK 0400 Arc Argon Welding CURRENT 230 V ...

Page 17: ...ailed because of the impact on its power and electronic elements abundant moisture 4 The failed due to the accumulation of conductive dust inside coal dust metal chips etc 5 In case of attempting to repair its nodes and or replacement of electronic components Depending on operating conditions it is recommended to clean the internal components and compressed air units one a year to avoid defects Re...

Page 18: ...ts life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health IMPORTER AUTHORIZED DISTRIBUTOR IN EUROPE MasterWeld Sp z o o 14 Przemysłowa Street Rzeszów Ci...

Page 19: ...e of the Seller CENTRAL PATON SERVICE CENTER 14 Przemysłowa Street Rzeszów City Poland zip code 35105 Head of Service Center Piotr Błaszkowski Phone 48 22 290 86 96 e mail service patonwelding be ATTENTION DO NOT SEND the welding cables for repair as these equipment items are not required for repair ATTENTION The delivery of the device to the Paton Service Center is carried out at the expense of t...

Page 20: ...TY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzeszów 14 Przemysłowa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _______________ Signature Signature FAULTS DETECTED AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzeszów 14 Przemysłowa Street ...

Page 21: ...F REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _______________ Signature Signature FAULTS DETECTED AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzeszów 14 Przemysłowa Street ...

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