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Partlow ANDERSON AIC 3382, Installation, Wiring, Operation Manual

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ANDERSON INSTRUMENT CO. • 156 AURIESVILLE RD. • FULTONVILLE, NY 12072 USA • 1-800-833-0081 • FAX 518-922-8997

ANDERSON EUROPE CALL 2-353-1520 • FAX 2-353-1533

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R   T   D   S

Installation, Wiring, Operation Manual

ONE AND TWO PEN CIRCULAR CHART RECORDER

Form AIC 3382

Edition 2 © December 1996

ACR 710

Summary of Contents for ANDERSON AIC 3382

Page 1: ...ON EUROPE CALL 2 353 1520 FAX 2 353 1533 G A U G E S T H E R M O M E T E R S T R A N S M I T T E R S R E C O R D E R S C O N T R O L L E R S L I Q U I D L E V E L S Y S T E M S R T D S Installation Wiring OperationManual ONE AND TWO PEN CIRCULAR CHART RECORDER Form AIC 3382 Edition 2 December 1996 ACR 710 ...

Page 2: ...ts you are interested in and fax it to us at 1 518 922 8997 or just call us at 1 800 833 0081 GAUGES RECORDERS THERMOMETERS CONTROLLERS TRANSMITTERS LIQUID LEVEL SYSTEMS RTDS Your Name Company Name Street Address City State Zip Postal Code Country and Telephone Number Request form from ACR 710 Manual ...

Page 3: ... Operation Summary 19 3 4 Start up Procedure 20 3 5 Front Panel Operation 21 SECTION 4 SERVICE 4 1 Service 33 4 2 Changing Charts 33 4 3 Changing Pens 33 4 4 Calibration 34 4 5 Test Mode 39 4 6 Troubleshooting and Diagnostics 43 APPENDICES A Board Layouts A 1 Processor Board 50 A 2 SPST Relay SSR Driver Output Board 51 A 3 SPDT Relay SSR Driver Output Board 52 A 4 Current Output Board 53 B Glossar...

Page 4: ...s 15 Figure 2 9 Digital Communications 15 Figure 2 10A SPST Relay Output 16 Figure 2 10B SPDT Relay Output 16 Figure 2 11 SSR Output 16 Figure 2 12 Current Output 17 Figure 2 13 24 VDC Power Supply Option 17 Figure 3 1 Keypad Features 19 Figure 4 1 Changing Pens 33 Table 3 1 Enable Mode Configuration Procedure 24 Table 3 2 Program Mode Configuration Procedure 28 Table 3 3 Alarm Set Mode Configurat...

Page 5: ...o directly connect to either thermocouple RTD mVDC VDC or mADC inputs Changes in input type can easily be made by the user Thermocouple and RTD linearization as well as thermocouple cold junction compensation is performed automatically The instrument process variable inputs are isolated An isolated 24 VDC regulated transmitter power supply can be provided in the instrument for use with up to two 4...

Page 6: ...grammable for 0 1 or 1 degree for thermocouple and RTD inputs and zero one two or three decimal places for other input types 1 1 4 ALARM Two alarm indications are standard for each pen on all instruments Alarm settings are programmable Alarm type may be set as process direct or reverse high or low Alarm outputs can be provided by assigning any relay s Single Pole Single Throw SPST or Solid State R...

Page 7: ...om excessive moisture oil dust and vibration Do not subject the instrument to operating temperatures outside of the 32 to 131 F 0 to 55 C range Mounting 2 4 Figure 2 1 page 8 shows an installation view and physical dimensions for a panel mounted instrument The panel where the instrument will be mounted must provide rigid support for the approximately 20 pound instrument Adjacent instruments may be...

Page 8: ...ow are some of the common sources of electrical noise in the industrial environment Ignition Transformers Arc Welders Mechanical contact relay s Solenoids Before using any instrument near the devices listed the instructions below should be followed 1 If the instrument is to be mounted in the same panel as any of the listed devices separate them by the largest distance possible For maximum electric...

Page 9: ...t boards Maintain this separation of the wires to insure the best protection from electrical noise If the wires need to be run parallel with any other wiring type s maintain a minimum 6 inch space between the wires If wires must cross each other do so at 90 degrees to minimize the contact with each other and reduce cross talk Cross talk is due to the Electro Magnetic Field emitted by a wire as cur...

Page 10: ... affected Two wire RTD s should be used only with lead lengths less than 10 feet If the temperature probe is to be subjected to corrosive or abrasive conditions it should be protected by the appropriate thermowell The probe should be positioned to reflect true process temperature In liquid media the most agitated area In air the best circulated area Inductive Load R C MOV ...

Page 11: ... 44 11 00 5 00 13 52 13 65 7 47 88 50 18 80 16 26 20 7 14 17 24 7 84 21 59 21 76 11 78 141 00 29 88 25 82 24 17 56 43 82 19 82 54 32 54 59 29 67 356 50 75 59 65 27 TABLE 2 Temperature Error in F per 1000 feet of Leadwire AWG Thermcouple Type No J K T R S E B N C 10 1 22 3 07 1 37 3 68 3 81 2 07 25 20 5 30 4 55 12 1 94 4 82 2 18 5 93 5 93 3 27 39 60 8 42 7 32 14 3 13 7 73 3 51 9 61 9 53 5 25 63 00 ...

Page 12: ...th of lead wire in thousands of feet TABLE 3 3 Wire RTD AWG No Error C Error F 10 0 04 0 07 12 0 07 0 11 14 0 10 0 18 16 0 16 0 29 18 0 26 0 46 20 0 41 0 73 24 0 65 1 17 TABLE 4 2 Wire RTD AWG No Error C Error F 10 5 32 9 31 12 9 31 14 6 14 13 3 23 9 16 21 3 38 6 18 34 6 61 2 20 54 5 97 1 24 86 5 155 6 Example An application uses 2000 feet of 18 AWG copper lead wire for a 3 wire RTD sensor What is...

Page 13: ...trument the wires indicated below should be routed through the conduit opening specified See Figure 2 1 page 8 for conduit opening locations EC1 AC Power Input EC2 Analog input and mADC outputs EC3 SPST SPDT relay or SSR driver outputs EC4 SPST SPDT relay or SSR driver outputs provided when 4 relays SSR Drivers are specified Unused conduit openings should be sealed 2 6 2 AC POWER WIRING CONNECTION...

Page 14: ...re that the input conditioning jumpers are properly positioned for a thermocouple input See Appendix A 1 page 50 FIGURE 2 7 RTD Inputs Use TB4 for the Pen 1 input and TB5 for the Pen 2 input Connections are shown for 3 wire and 2 wire RTD inputs If a three wire device is used install the common legs to terminals 2 and 3 If a two wire device is used install a jumper between terminals 2 and 3 Be sur...

Page 15: ... FIGURE 2 9 Digital Communications Options Connections are made as shown using TB2 Refer to the Protocol Manual Form 2878 for more details regarding the connections and how to use this option This document is provided only when this option has been specified If the communications network continues on to other instruments connect the cable shields together but not to the instrument A terminating re...

Page 16: ... drivers begin with Relay H designation then G F etc except when 4 SSR drivers are required in conjunction with SPDT relays then designation E F are not available SSR driver designation becomes G H D and C SPDT relay output s are designated as Relay A and Relay B only FIGURE 2 10A SPST Relay Output Connections are made to relays A through F as shown Terminal connections are made using TB6 Relay SS...

Page 17: ...e lead to terminal 2 Current outputs will operate up to 650 ohms maximum load FIGURE 2 13 Transmitter Power Supply Input If the isolated 24 VDC regulated transmitter power supply has been specified the connections should be made as shown Connections are made using TB3 terminal 1 is positive and terminal 2 is negative The power supply is capable of providing the power needed by as many as 2 transmi...

Page 18: ... DISPLAY CODE FUNCTION DESCRIPTION Off oFF Operation Limits and Alarms are Off Chart may stop rotating selectable Operate oPEr Operation Limits and Alarms are Active Test tESt Service Tests Instrument Operation Calibration CAL Service Calibrates Instrument Program Prog Configuration Configure Operating Parameters Alarm Set ASEt Configuration Enter Alarm Settings Operation Enable Enab Configuration...

Page 19: ...ly of the three pin type and have two functions All jumpers are located on the instrument Processor board The instrument board layout and jumper locations are shown in Appendix A 1 page 50 Check the actual jumper position in the unit to be configured and verify the proper position for the intended application The sensor input jumpers JU4 JU5 JU6 and JU7 condition the sensor input at a basic level ...

Page 20: ...rs have been reviewed and configured After the Pen 2 parameters have been completed parameters common to both pens will be configured and displayed in the Pen 1 display The instrument is provided with a time out feature If the instrument is in any mode and no keypad activity takes place for 30 seconds the instrument will time out and exit the mode automatically The display will be the code for the...

Page 21: ...or non operational mode Test Program Cal Step 3 If any error messages are displayed refer to Section 4 6 page 43 for a definition of these error messages and the required action Front Panel Operation 3 5 3 5 1 DIGITAL DISPLAY AND STATUS LED S The digital display provided for each pen has 4 digits and a decimal point Each digit has seven segments and is capable of producing numeric characters from ...

Page 22: ...bove the top graduation on the chart and the chart will stop rotation to allow the chart to be changed The pens will remain fully upscale with the chart OFF otherwise the unit will continue to operate normally in the current mode To restore pen s position and chart rotation press the UP and DOWN keys for more than 2 seconds but less than 4 seconds PEN RESYNCHRONIZATION To resynchronize the pen s d...

Page 23: ... with only one pen all configuration and operating parameters and values will appear in the upper display which is dedicated to Pen 1 This is the only display provided 3 5 3 4 TWO PEN INSTRUMENTS Instruments specified and provided with two pens require configuration of each pen Configuration of the Program mode is broken into three parts First the parameters that are associated with Pen 1 will be ...

Page 24: ... 3 1 ENABLE MODE CONFIGURATION PROCEDURE To enter the Enable mode press the UP and DOWN keys while in oPEr or oFF modes All the display lamps will light After 2 seconds the display will show Cchg and the pen s will move to and remain at a point above the top graduation on the chart Continue to press the UP and DOWN keys after 2 additional seconds the display will show P dn and the pens S are drive...

Page 25: ...25 iCor AL1 AL2 dPoS Euu inPS Prog EuL HyAo SPuL dFF PFF Pout Pou PoL Cru A A B CrL PAEC Unit Pen 1 Pen 2 SPLL Prnd ENABLE MODE FLOW CHART ...

Page 26: ...26 ...

Page 27: ...27 ...

Page 28: ...e parameters and values which are applicable to Pen 2 will appear in the lower display Then the unit parame ters and values will appear in the upper display DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODES SETTINGS SETTING SETTING 1 Input Select inPS 0 J T C degrees C 1 1 J T C degrees F 2 K T C degrees C 3 K T C degrees F 4 T T C degrees C 5 T T C degrees F 6 R T C degrees C 7 R T C degrees ...

Page 29: ...r dFF 1 No filtering 1 1 to 20 units number of values averaged 14 Process Filter Factor PFF 1 No filtering 1 1 to 20 units number of values averaged 15 Process Value Output Pout 0 Not selected 0 If Pout 0 then Pou and 1 Selected PoL will not be displayed 16 Process Output Pou 9999 to 9999 degrees units 2000 Upper Value 17 Process Output PoL 9999 to 9999 degrees units 0 Lower Value 18 Chart Range U...

Page 30: ...rLyA 0 28 Relay H Assignment rLyH Same selection as rLyA 0 29 Current Output A CurA 0 Not Assigned 0 Assignment 1 Assigned to Process Value Output Pen 1 2 Assigned to Process Value Output Pen 2 30 Current Output B Curb Same selection as CurA 0 Assignment 31 Current Output C CurC Same selection as CurA 0 Assignment 32 Current Output D Curd Same selection as CurA 0 Assignment 33 Current Output A Ran...

Page 31: ...ad Only 2 Normal Mode Read and Write 3 Total Access with Limit Checking 4 Total Access without Limit Checking 41 Communication Bit CbS 1 to 6 6 Rate Selection 1 300 2 600 3 1200 4 2400 5 4800 6 9600 42 Communications CAd1 0 to 99 1 Address Pen 1 43 Communications CAd2 0 to 99 2 Address Pen 2 DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODES SETTINGS SETTING SETTING ...

Page 32: ...ode ALARM OPERATION There are two types available per pen Process Direct or Process Reverse These are selected in the Program mode Process Alarm Direct the alarm will be ON if the process value is greater than the process alarm value selected in the Alarm Set mode Process Alarm Reverse the alarm will be ON if the process value is less than the process alarm value selected in the Alarm Set mode The...

Page 33: ...embly gently lift the pen s and remove old chart 4 With the pen s held up install new chart Be sure to line up the chart time line so that the current time is aligned with the time setting mark on the chart platen 5 Snap down chart hold down lever and close the instrument door 6 Depress and hold the UP and DOWN keys for between 2 and 3 seconds Immediately after depressing the keys the unit will do...

Page 34: ...libration modes available For two pen units CAL2 and CAL 3 will only need to be required on TB4 input Both TB 4 and TB 5 inputs must be calibrated for RTD inputs if RTD s are used for input Table 4 1 page 35 provides a listing of field calibration routines All instruments are calibrated prior to shipment from factory CALIBRATION FLOW CHART CAL2 CAL3 CAL4 CAL5 CAL6 CAL1 CAL CAL7 Prog CAL9 ON OFF Ac...

Page 35: ...be displayed 4 4 2 CAL 2 MAIN CALIBRATION This routine determines and saves calibration values which correct for component variations relating to the basic measuring function of the unit A 50 00 mVDC 01mVDC source is required for testing Make sure that the Processor board jumpers JU4 and JU5 are in the non volt positions See Appendix A 1 page 50 for proper positioning After completing CAL2 be sure...

Page 36: ...arm up time for the instrument with the thermocouple connected before proceeding with calibration Operation With CAL 3 displayed press and hold the DOWN key then press the SCROLL key Release both keys and the instrument will display hoLd Connect the J thermocouple to TB 4 terminals 1 and 2 and place the thermometer inside the case at the bottom of the instrument Press the DOWN key deLy will be dis...

Page 37: ... 10 seconds followed by SCAn for ten more seconds CAL 5 will be displayed after the calibration is completed To exit the calibration mode properly with CAL5 displayed press the UP key twice To continue to another calibration press the SCROLL key with CAL5 displayed Error recovery See section 4 6 page 43 for details on specific errors The calibration can be exited when the instrument displays hLd1 ...

Page 38: ...n be selected FOR INSTRUMENT WITH SOFTWARE REVISION R3 00 AND ABOVE P dn will be displayed while the selected pen is moved to it s HOME position toward the chart hub with the decimal point flashing to indicate this mode Once Pen Home is found the pen will move to the inner ring and PEnL will be displayed At this point one of two adjustments may be made Pen Arc or Zero and Span Pen Arc To adjust th...

Page 39: ...to tSt4 from tSt1 Listed in Table 4 2 page 40 are the test procedures available Test 1 2 and 3 are performed on start up periodically during operation and on entry into the Test mode Test 4 is executed on entry into and periodically during the Operation mode These tests can be used as a trouble shooting aid TEST MODE FLOW CHART tSt4 tSt5 tSt6 tSt7 tSt8 tSt1 tESt ON OFF Actual Displa On Off Display...

Page 40: ...l be displayed momentarily while the test is in progress Upon successful completion the instru ment will proceed to Test 2 4 5 2 TEST 2 EXTERNAL RAM TEST Tests the battery backed up RAM external to the microcomputer No special test equipment is required After completion of Test 1 tSt2 will be displayed momentarily while the test is in progress Upon successful completion the instrument will proceed...

Page 41: ...the output in the Volt DC scale The meter should read 5 VDC when the SSR driver is on and 0 VDC when the driver is off Press and release the DOWN key to advance through the following sequence RELAY ON RELAY ON DISPLAY SPST SPDT rLYA A A rLYb B B rLYC C C rLYd D D rLYE E None rLYF F None rLYg G G rLYH H H oFF None None To exit press the SCROLL key and tSt6 will be displayed The existence of Relay a...

Page 42: ...cular test press the SCROLL key The display will show tSt9 4 5 10 TEST A COMMUNICATIONS HARDWARE TEST COMMUNICATIONS OPTIONAL This test allows the operator to verify that the communications hardware is functioning properly With tStA displayed press and hold the DOWN key then press the SCROLL key The display will indicate SEnd Press the DOWN key to toggle the display between SEnd and rEC With the d...

Page 43: ...ower that is connected to the instrument If the switch does not indicate the correct voltage reposition as necessary If the voltage is not correct check the power source 2 Turn off the instrument power Wait about 5 seconds then turn the power on again 3 Turn off the instrument power open the cover loosen the platen hold down screw and swing the platen out of the way Inspect the instrument for poor...

Page 44: ...s of the number Press the SCROLL key and the power up sequence will complete The Program and Alarm Set mode parameters will need to be re entered pages 28 thru 32 or Software Ref Sheet page 59 if already filled out Relay SSR Driver 1 Verify that the Program and Alarm Set mode Malfunction parameters are correctly set pages 28 thru 32 or Software Ref Sheet page 59 if already filled out 2 Turn off th...

Page 45: ...rn off the power to the instrument Open the cover Loosen the platen hold down screw and swing the platen open Inspect the instrument Current Output board See Figure 2 6 page 14 for the presence of the output device s The output will not work if the hardware is not present Inspect that the output terminal connections are present and firmly attached Close the platen and tighten the hold down screw C...

Page 46: ...heck that the jumpers are in the proper position for the Terminal Board where the sensor is connected 4 Perform the calibration procedure s as described in the Calibration section page 35 for the sensor input type Hi Input more than 10 1 Perform the steps listed for the SnSr Error Condition Over Span page 46 Lo Input more than 10 1 Perform the steps listed for the SnSr Error Condition Under Span p...

Page 47: ...another AC power source Er 8 Cal 2 Volt Input 1 Check that 50 mVDC is properly connected to the Error instrument and is within the tolerance limits as indicated in the CAL2 procedure of the Calibration section page 35 2 Turn off the power to the instrument and open the cover Loosen the platen hold down screw and swing the platen open Inspect the Processor board Appendix A 1 page 50 to insure that ...

Page 48: ...d For TB 4 JU4 should be in the non volt position and JU6 in the RTD position For TB 5 JU5 should be in the non volt position and JU7 in the RTD position 3 Perform the CAL5 procedure as described in the Calibration section page 37 Er14 Cold Junction 1 Perform the CAL3 procedure as described in the Compensation Error Calibration section page 36 Er15 Ground Reference 1 Perform the CAL2 procedure as ...

Page 49: ...efore the from the instrument response was transmitted Momentary Er 72 1 Data received not valid possible corruption on the Incorrect Block Check comm line Possible noise problems Check baud character was received rates instrument addresses line connections and termination Momentary Er 73 1 Check baud rate Byte received with incorrect 2 Possible noise problems Check instrument parity addresses lin...

Page 50: ...50 Appendix A Board Layout Jumper Positioning FIGURE A 1 PROCESSOR BOARD ...

Page 51: ...e the output to appear to be activated when the relay is off To cure the problem cut the snubber resistor for the output that is being affected Resistor Relay R1 Relay A R2 Relay B R3 Relay C R4 Relay D R5 Relay E R6 Relay F TB6 TB7 TB8 TS1 R1 TS2 R2 TS3 R3 TS4 R4 TS5 R5 TS6 R6 C1 C2 C3 C4 C5 C6 K1 K2 K3 K4 K6 K5 P7 TB9 rly A rly C rly B rly D rly E rly F rly G rly H ...

Page 52: ... contact may cause the output to appear to be activated when the relay is off To cure the problem cut the snubber resistor for the output that is being affected Resistor Relay R1 R2 Relay A R3 R4 Relay B R5 Relay C R6 Relay D TB6 TB7 TB8 TS1 R1 TS2 R2 TS3 R3 TS4 R4 TS5 R5 TS6 R6 C1 C2 C3 C4 C5 C6 K1 K2 K4 K3 P7 TB9 rly A rly C rly B rly D rly G rly H ...

Page 53: ...3 FIGURE A 4 CURRENT OUTPUT BOARD If this option board was ordered you will find it located in the lower right hand corner of the instrument TB10 TB11 TB12 TB13 U1 U3 U2 U5 U4 U7 U6 U9 U8 R50 R51 R52 R53 ...

Page 54: ... the instrument upon which the chart rotates PROCESS FILTER FACTOR This parameter is adjustable from 1 to 20 which represents the number of scans per second of the process variable that are averaged together before updating the process value used for alarm and PV output purposes The factory default value is 1 no filtering Display code PFF PROCESS OUTPUT Allows re transmission of the process variab...

Page 55: ... 230VAC Input ENCLOSURE OPTIONS 2 Std Cover 4 Door Lock 6 Sealed Conduit Connectors 7 Combination of 4 6 COMMUNICATIONS 0 None 2 RS 485 Total Access FIXED CHARACTER FIXED CHARACTER TRANSMITTER POWER SUPPLY 0 None 1 24VDC Regulated Isolated 7 0 0 W These recorders incorporate a NEMA 4 type enclosure Total quantity of SPST Relays and SSR Drivers must be less than or equal to 8 eight When SPDT relays...

Page 56: ... 90dB minimum 115VAC maximum Line Voltage 115 230VAC 1 50 60 Hz Power Consumption 25VA maximum Operating Temperature 32 degrees to 131 degrees F 0 degrees to 55 degrees C ambient Storage Temperature 40 degrees to 149 degrees F 40 degrees to 65 degrees C Humidity 0 to 90 RH noncondensing Dimensions 13 19 H x 15 13 W x 3 63 Deep Weight 20 pounds maximum Sensor Fault Detection Displays SnSr for senso...

Page 57: ...to 750 F 0 to 25 mV 0 to 50mV 10 to 50mV can be scaled to any portion of this range ALARM ADJUSTMENTS Process Alarm 9999 to 9999 units Hysteresis 0 to 300 units ALARM OUTPUT Relay SPST 115VAC 5 0A Resistive 1 8HP or 250VA 230VAC 2 5A Resistive 1 8HP or 250VA SSR Driver Open collector output Short circuit protected 100mA maximum Provides 4VDC at 20mA or 3 VDC at 40mA PROCESS OUTPUT 4 20 or 0 20 mAD...

Page 58: ...ime 9 seconds over chart span Accuracy 1 0 of chart span max error from displayed value Chart Rotation Accuracy 5 of chart rotation time DIGITAL COMMUNICATIONS Type RS 485 serial communications port Half duplex bi directional communications scheme Character Format ASCII Protocol Per ANSI X3 28 subcategories 2 5 A4 Configuration User configurable to Monitor read only or Normal read and write Bit Ra...

Page 59: ...2 inPS iCor AL1 AL2 disP dPoS Euu EuL HyAo SPuL SPLL Prnd dFF PFF Pout Pou PoL Cru CrL PAEC PROGRAM MODE Pen 1 Pen 2 u n i t rLyA rLyb rLyC rLyd rLyE rLyF rLyg rLyH CurA Curb CurC Curd CoAr Cobr CoCr Codr Crt PAPu Coo CCon CbS CAd1 CAd2 Appendix E Software Reference Sheet ...

Page 60: ...ost or expense of repair or replacement as described above Products must be installed and maintained in accordance with Anderson instructions Users are responsible for the suitability of the products to their application There is no warranty against damage resulting from corrosion misapplication improper specifications or other operating condition beyond our control Claims against carriers for dam...

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