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SECTION 1 – INTRODUCTION 

 

PREFACE 

 
Thank you for purchasing Porter’s MPC Series Panel Mount Mass Flow Controller (MFC).  Please keep 
this user’s manual available for future reference.  Before operating the MPC Series Panel Mount MFC, 
please note the safety precautions (warnings and cautions).  It is recommended these instructions be 
read and understood before performing any operation.  Failure to do so could result in serious injury 
and/or damage to the equipment. 
 
This “Installation & Programming” user’s manual explains the handling precautions, specifications, 
installation, start-up, programming, maintenance, and troubleshooting of your MPC Series Panel Mount 
MFC.  The “Installation & Programming” user’s manual also contains information on the various functions 
of the MPC Series Panel Mount MFC.  For basic instructions on how to use this product, refer to the MPC 
Series Panel Mount MFC “Quick-Start” user’s manual # FM-1032.  A copy of user’s manual # FM-1032 is 
included with every MPC Series Panel Mount MFC. 
 
When unpacking the MPC Series Panel Mount MFC, confirm the following components were received.  
The original shipping container in which your MPC Series Panel Mount MFC was received should not be 
discarded in case reshipment is necessary. 
 

COMPONENT 

QUANTITY 

MPC Series Panel Mount MFC 

One (1) 

Mounting Bracket 

One (1) 

Mating Electrical Connector 

One (1) 

User’s Manual # FM-1032 

One (1) 

 

FEATURES 

 

 

The MPC Series Panel Mount MFC is a mass flow controller featuring high performance in a 
compact package design.  Integrating the advanced technologies of an ultra-high speed response 
thermal flow velocity sensor, a sensor assembly made utilizing proprietary technology, a 
miniature proportional solenoid valve, a new flow channel system and advanced actuator control 
technology achieves the realization of the MFC which has panel-mount capabilities. 

 

 

The MPC Series Panel Mount MFC is a compact (1.89 x 1.89 inches [48 x 48 mm] front panel 
size) and lightweight (approximately 10.6 ounces [300 grams]) MFC. 

 

 

A wide variety of functions are provided as a standard features to satisfy the various user needs. 

 

 

Simple mounting and operation make the MPC Series Panel Mount MFC a viable option when 
replacing from a variable-area (i.e. float and glass tube-type) flowmeter.  In addition, the 
automatic control of flow rate and remote setting value change can be performed. 

 

 

The effects of temperature and pressure fluctuations are negligible when compared to a variable-
area flowmeter. 

 

 

With a variable-area flowmeter, pressure and temperature compensation is inevitable.  
Additionally, if the original sizing conditions (i.e. specific gravity, operating temperature or 
operating pressure) are different from the actual operating conditions, the indicated flow rate must 
be corrected to compensate for the change in operating parameters.  Since the MPC Series 
Panel Mount MFC controls mass flow, these corrections are not necessary. 

 

Summary of Contents for Porter MPC Series

Page 1: ...MPC SERIES PANEL MOUNT MASS FLOW CONTROLLER INSTALLATION PROGRAMMING USER S MANUAL FM 1038 Rev 0 4 08...

Page 2: ...G 9 Location 9 Dimensional Data 9 Mounting Procedure 9 External Electrical Connections 11 Section 5 BASIC OPERATION 13 Switching Displays 13 Setting the Flow Rate 15 Selecting the Operation Mode 17 Se...

Page 3: ...positive shut off is a system requirement install a separate shut off valve When a separate shut off valve is closed the user must command the MFC control valve fully closed by one of the following me...

Page 4: ...User s Manual FM 1032 One 1 FEATURES The MPC Series Panel Mount MFC is a mass flow controller featuring high performance in a compact package design Integrating the advanced technologies of an ultra...

Page 5: ...rt stop reset can be remote controlled by external switching input After a reset by key operation the totalization calculation is started automatically However if a reset contact ON is carried out by...

Page 6: ...parate shut off valve AUTOMATIC RESET OF TOTALIZATION COUNT AT START OF CONTROL FUNCTION Start of control and totalization count reset can be carried out simultaneously by a single action key operatio...

Page 7: ...0 C 14 to 140 F Humidity Operating Humidity Range 10 to 90 Relative Humidity non condensing Setpoint Input Keypad Operation or External Setpoint Voltage Input Resolution Refer to Table 1 Setpoint Setp...

Page 8: ...lectrical connector Note 1 SLPM indicates the volumetric flow corrected to 20 C and 1 atmosphere 14 7 PSIA The reference temperature can also be changed to 0 C 25 C and 35 C The controllable flow rang...

Page 9: ...also displays the operation mode totalized flow rate value lower 4 digits valve drive output parameter setup values or function setup values OPERATION LAMP L Indicates the totalized flow rate is disp...

Page 10: ...nnection of a dedicated loader cable available separately to the loader jack on the rear of the MFC enables direct communication with a personal computer IN CONNECTOR 1 8 FNPT inlet connector OUT CONN...

Page 11: ...NG PROCEDURE PROCESS CONNECTION INSTALLATION While installing the inlet and outlet process connections to the inlet and outlet 1 8 FNPT connectors do not hold the housing of the MPC Series Panel Mount...

Page 12: ...From the front of the panel insert the MFC through the panel cutout until the MFC s bezel rests against the front of the panel With the mounting bracket screws oriented vertically i e 6 o clock and 12...

Page 13: ...ng power The event output does not exceed the specified output rating of the MFC When driving a relay use a relay with a built in diode for coil surge suppression ELECTRICAL CONNECTOR SPECIFICATIONS P...

Page 14: ...12 WIRING TYPICAL WIRING...

Page 15: ...e function setup For details on function setup method refer to SECTION 6 APPLICATION OPERATION 5 If no setting change is made while the multi setting flow rate is displayed the display will automatica...

Page 16: ...OW RATE DISPLAY When the DISP key is pressed while the operation mode is displayed the L lamp lights and the totalized flow rate value is indicated on the upper display and lower display For example i...

Page 17: ...when performing incremental changes to the SP value Multi SP Setpoint Setting Mode Multiple Setpoints Per Function Setup C 04 Up to four 4 SP setpoint values setting flow rate values can be programme...

Page 18: ...splayed indication is automatically returned to the instantaneous flow rate display PROCEDURE FOR CHANGING FLOW RATE IN ANALOG SETTING To change the SP value using an external setpoint voltage confirm...

Page 19: ...the DISP key is pressed 3 When the DISP key is pressed while the display is flashing step 2 of Selecting the Operating Mode procedure above the operating mode selection is cancelled 4 When 5 Valve ful...

Page 20: ...onds or longer press DISP key less than 1 second press DISP key or any key is not pressed for 10 seconds or longer press DISP key 1 second or longer flow rate indication 3 Totalized flow rate Totalize...

Page 21: ...ow rate display FUNCTION SETUP ITEM LIST Display Function Description Setup Options and Descriptions Factory Setting Remarks C 01 Key lock 0 Unlocked 1 Settings other than flow rate setting are locked...

Page 22: ...nal switch input 1 function assignment 0 C 11 External switch input 2 function assignment 0 Not used 1 Reset totalization 2 Stop totalization count operation 3 Switching of SP number 4 Switching of fl...

Page 23: ...pressure adjustment 0 0 0 1 MPa 0 14 5 PSIG 1 0 05 0 15 MPa 7 25 21 8 PSIG 2 0 15 0 25 MPa 21 8 36 3 PSIG 3 0 25 0 35 MPa 36 3 50 8 PSIG 4 0 35 0 45 MPa 50 8 65 3 PSIG 5 0 45 0 5 MPa 65 3 72 5 PSIG 2...

Page 24: ...ence No Display Parameter Description Factory Setting Setting Range Refer to Function Setup Item Remarks 1 0 r 9 1 Flow rate OK judgment range 2 FS 10 0 5 to 100 FS 10 2 0 HYS 1 Flow rate OK judgment...

Page 25: ...vent output type assignment in the function setup 7 This can be set only when 1 Function enabled is selected for the C 28 analog optional scaling function in the function setup 8 This can be set only...

Page 26: ...the gas is shut off for more than five 5 minutes set the set flow rate SP to zero or valve fully closed AL81 Sensor error Sensor problem particulate in sensor or use of helium or hydrogen gas Turn po...

Page 27: ...nstall an upstream filter Contact factory Flow rate does not stabilize Operational differential pressure range is exceeded Excessive supply pressure fluctuations Pressure regulator compatibility Exces...

Page 28: ...ter Instrument Division and accompanied by a properly completed Returned Goods Authorization All returns are subject to restocking and possible rework charges to be determined by Porter Instrument Div...

Page 29: ...ons and calibration the customer will be notified of the costs before proceeding with repair or replacement Repaired equipment will be warranted ninety 90 days from date of delivery to the customer or...

Page 30: ......

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