Parker PCO2 User Manual Download Page 5

2

 

2 Description

The Parker domnick hunter PCO2 systems offer a comprehensive solution to preserve and guarantee the quality of gaseous carbon dioxide 
used in sparkling beverage bottling.

Operating as a Quality Incident Protection system against potential carbon dioxide impurities, the system guarantees the gas quality so it 
remains within industry and company guidelines, preventing detrimental consequences to the finished end beverage, producers reputation and 
their bottom-line.

PCO2 is the beverage industry preferred choice and is installed in over 150 countries worldwide.

2.1 Stages of Purification

* Optional - Sterilising Grade: consult Parker for operational use.

2.2 Technical Specification

This specification is valid when the equipment is located, installed, operated, and maintained as specified within this user guide.

Stated flow rates are at 24.1 bar g (350 psi g).

*Systems are installed in duplex / parallel to double the flow rate.
All systems are supplied as NPT with stainless steel adapters 'NPT to BSP' as standard.
PCO2 CO

2

 systems are for gaseous CO

2

 only.

For flows at other pressures, apply the correction factors shown below.

2.2.1 Pressure Correction Factors

Stage 1

0.01 micron particle filtration

Removal of non-volatile organic residue (NVOR) and other contaminants down to 0.01 

ppm

Stage 2

Removal of water vapour and partial removal of hydrocarbons

Stage 3

Primary removal of aromatic hydrocarbons (Benzene, Toulene etc and Acetaldehyde)

Stage 4

Removal of sulphur compounds (COS, H2S, DMS etc)

Stage 5

0.01 micron particle filtration

Stage 6*

Point of use VBACE sterile gas membrane. Hi Flow Tetpor II

Parameter

Units

PCO2

400

PCO2

800

PCO2

1600

PCO2

2400

PCO2

3200

PCO2

4000

PCO2

4800

PCO2

3200

(Duplex)*

PCO2

4000

(Duplex)*

PCO2

4800

(Duplex)*

Technical Data

Minimum Operating Pressure

bar g

(psi g)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

3.0

(43.5)

Maximum Operating Pressure

bar g

(psi g)

20.7

(300)

24.1

(350)

24.1

(350)

24.1

(350)

24.1

(350)

24.1

(350)

24.1

(350)

24.1

(350)

24.1

(350)

24.1

(350)

Minimum Operating Temperature

ºC 

(ºF)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

-20

(-4)

Maximum Operating Temperature

ºC 

(ºF)

40

(104)

40

(104)

40

(104)

40

(104)

40

(104)

40

(104)

40

(104)

40

(104)

40

(104)

40

(104)

Inlet CO

2

 Quality

ISBT beverage grade CO

2

Flowrate

Kg / hr

181

363

726

1089

1451

1814

2177

2903

3628

4354

Lb / hr

400

800

1600

2400

3200

4000

4800

6400

8000

9600

Port Connections

CO

2

 Inlet

in

1” NPT

1-1/2" NPT

CO

2

 Outlet

in

1” NPT

1-1/2" NPT

Inlet 
Pressure

bar g

3

4

5

6

7

8

9

10

11

12

13

psi g

44

58

73

87

102

116

130

145

160

174

189

Correction Factor

0.19

0.23

0.28

0.33

0.38

0.42

0.47

0.52

0.57

0.61

0.66

Inlet 
Pressure

bar g

14

15

16

17

18

19

20

21

22

23

24

psi g

203

218

232

247

261

275

290

304

319

333

350

Correction Factor

0.71

0.76

0.80

0.85

0.90

0.95

1

1

1

1

1

Summary of Contents for PCO2

Page 1: ...lity Incident Protection PCO2 400 to PCO2 4800 Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shie...

Page 2: ...mination in process streams Spoilage and potential recall Audit failure Invalidate warranty Manufacturing Downtime Parker cannot provide support for non original manufactured parts used with our PCO2...

Page 3: ...layout 6 3 2 Locating the Equipment 7 3 2 1 Space Requirements 7 3 3 Mechanical Installation 7 3 3 1 General Requirements 7 3 3 2 Securing the Unit 7 4 Operating the Equipment 8 4 1 Starting the Equip...

Page 4: ...pecified within this user guide may result in an unplanned release of pressure which may cause serious personal injury or damage When handling installing or operating this equipment personnel must emp...

Page 5: ...01 ppm Stage 2 Removal of water vapour and partial removal of hydrocarbons Stage 3 Primary removal of aromatic hydrocarbons Benzene Toulene etc and Acetaldehyde Stage 4 Removal of sulphur compounds C...

Page 6: ...8 5 340 13 4 400 15 75 680 26 8 84 185 PCO2 1600 1061 41 77 801 31 54 450 17 72 215 5 8 5 509 20 04 400 15 75 680 26 8 128 282 PCO2 2400 1061 41 77 970 38 19 450 17 72 215 5 8 5 678 26 70 400 15 75 68...

Page 7: ...pment is stored in an area where the environmental conditions fall outside of those specified it is essential that it be moved to its final location installation site and left to stabilise prior to un...

Page 8: ...IL X Filter PCO2 400 Models only IP50 AA 0465GPCO2 Filter 4 Manual Filter Drain 5 Manifold Lifting Handle 6 Manifold Hinge PCO2 800 to PCO2 4800 Models 7 Desiccant Cartridge 8 PCO2 Column 9 Pressure G...

Page 9: ...ned qualified and approved by Parker Hannifin should perform commissioning and service procedures 1 Liquid CO2 storage tank 2 Vaporiser 3 Stainless steel piping 4 Pre filtration Stage One 5 PCO2 Unit...

Page 10: ...free The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the equipment Apply approximately 8 12 turns of P T F E tape to the high quality stainless steel piping Fit...

Page 11: ...re to increase for a limited period of time 1 Open the inlet valve slowly to gradually pressurise the PCO2 unit 2 Open the outlet valve slowly to re pressurise the downstream piping Do not open the in...

Page 12: ...ternal and external Filters Inspect the filter housings internal and external Service 12 Months 24 Months 36 Months 48 Months 60 Months 72 Months A Key Check Preventative Maintenance PCO2 Model Number...

Page 13: ...O2 3200 MK PCO2 3200 8x Desiccant cartridges 2x Outlet block o rings 2x IP50 AA Filter element 2x Filter bowl o rings 1 PCO2 4000 MK PCO2 4000 10x Desiccant cartridges 2x Outlet block o rings 2x IP50...

Page 14: ...one provided within the 12 month Preventative Maintenance kits Note Apply a light coating of Molykote III grease to the o rings E Insert the replacement desiccant cartridges into the columns F Refit t...

Page 15: ...12 C D F E...

Page 16: ...element into the filter bowl ensuring that the lugs are correctly seated in the grooves E Refit the filter bowl to the head ensuring that the threads are fully engaged and the locking details are ali...

Page 17: ...ance with local regulations Note The cartridges should only be lifted using the handles and directly upwards to prevent clashing with the hinged manifold E Remove the o ring from the outlet manifold b...

Page 18: ...15 C D F E...

Page 19: ...ventative Maintenance kits D Fit the new element onto the tie rod and tighten E Refit the filter bowl to the head ensuring that the threads are fully engaged F Close the 1 4 BSPT ball valves and re pr...

Page 20: ...k functioning of the compressor Inlet temperature too high Check functioning of the compressor Check ventilation around the dryer Contaminated desiccant Locate and eliminate source of contamination an...

Page 21: ...EC3M 4BS Standards used Parker Hannifin Manufacturing Limited GSFE Dukesway Team Valley Trading Estate Gateshead Tyne Wear NE11 0PZ UK PCO2 Carbon Dioxide Quality Incident Protection System Generally...

Page 22: ...m NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT...

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