background image

 

114 - PVD 3663_GB_NX_March 2017.Docx 

4.4.  Maintenance Operations 

4.4.1. 

Summary maintenance operations 

 

 

Generality 

DANGER: The installation, commission and maintenance operations 
must be performed by qualified personnel, in conjunction with this 
documentation. 
 
The qualified personnel must know the safety (C18510 authorization, 
standard VDE 0105 or IEC 0364) and local regulations. 
 
They must be authorized to install, commission and operate in 
accordance with established practices and standards. 
 
Please contact PARKER for technical assistance. 

 

 
 

Operation 

Periodicity 

Clean the motor 

Every year 

Motor inspection (vibration changes, 
temperature changes, tightening 
torques on all scews) 

Every year 

Bearing replacement 

Every 20 000h  

No water condensation checking for 
water cooling version 

Every year 

Cooling water quality inspection for 
water cooling version 

Every year 

 
 
  

 

 

 

 

 
Danger: before any intervention the motor must be disconnected from 
te power supply. 
Due to the permanent magnets, a voltage is generated at the terminals 
when the motor shaft is turned 
 

Summary of Contents for NX Series

Page 1: ...1 PVD 3663_GB_NX_March 2017 Docx Servomotors NX Series Technical Manual PVD 3663...

Page 2: ...rovided by the integral design of rotating electrical machines IP code Classification EN 60204 1 2006 AC 2010 Safety of machinery Electrical equipment of machines Part 1 General requirements The produ...

Page 3: ...3 PVD 3663_GB_NX_March 2017 Docx Compliance with UL standards...

Page 4: ...4 PVD 3663_GB_NX_March 2017 Docx Compliance with UL standards...

Page 5: ...osses 32 3 2 6 Time constants of the motor 33 3 2 7 Speed ripple 35 3 2 8 Cogging torque 35 3 2 9 Rated data according to rated voltage variation 36 3 2 10 Voltage withstand characteristics of NX seri...

Page 6: ...encoder singleturn SRS50 1024pulses code T 100 3 9 7 Hiperface encoder multiturn SRM50 1024pulses code U 101 3 9 8 Endat encoder singleturn ECN1113 code V 101 3 9 9 Endat encoder multiturn ECN1125 co...

Page 7: ...installation procedures safety instructions or any other issue tackled in this manual please contact PARKER as well PARKER s responsibility is limited to its servomotors and does not encompass the wh...

Page 8: ...w at least 5 minutes for the drive s capacitors to discharge to safe voltage levels 50V Use the specified meter capable of measuring up to 1000V dc ac rms to confirm that less than 50V is present betw...

Page 9: ...mpact dimensions A large set of torque speed characteristics options and customization possibilities are available making NX Series servomotors the ideal solution for most servosystems applications Ad...

Page 10: ...rsion IEC 60034 1 to avoid condensation see 3 5 Storage temperature 20 60 C Vibration severity Grade A according to IEC 60034 14 Shaft Plain shaft as standard key on shaft as an option Connection Conn...

Page 11: ...Y sensorless series for 650S drive Z Special encoder Torque Speed Characteristics See motor data Painting R no painting B Black RAL9005 Electric connection 1 1m cable shielded for NX3 4 6 8 Not UL 1m...

Page 12: ...bout the torque derating at low speed But in any case refer to PARKER technical department to know the exact values At low speed the torque derating is given by the following formula for an ambient te...

Page 13: ...ase refer to PARKER technical department to know the exact values At low speed the torque derating is given by the following formula for an water Inlet temperature 25 C C C e temperatur Inlet C derati...

Page 14: ...n ti s So the rms torque Mrms can be calculated through the following basic formula Example For a cycle of 2s at 0 Nm and 2s at 10Nm and a period of 4 s the rms torque is Illustration Acceleration dec...

Page 15: ...speed presents a sufficient margin regarding the rms torque Mrms rms speed is calculated thanks to the same formula as that used for the rms torque The mean speed cannot be used in general mean speed...

Page 16: ...drive example The rated current provided by the AC890 drive depends on its rated power and its mode selection Vector mode is used for induction motors while Servo mode is used for brushless AC motors...

Page 17: ...t Nm Arms 1 51 Winding resistance 25 C Rb 2 24 Winding inductance L mH 19 2 Rotor inertia J kgm x10 5 98 Thermal time constant Tth min 27 Motor mass M kg 7 Voltage of the mains UR1 UR2 UR3 Vrms 230 40...

Page 18: ...ensitivity is equals to 1 47 Nm Arms Selection of the drive The drive has to provide a permanent current equals to 4 Arms to obtain 5 8 Nm In order to obtain an acceleration torque of 8 8 Nm the curre...

Page 19: ...than the permanent current But to avoid any overheating the following rules must be respected 1 The peak currents and peak torques given in the data sheet must never be exceeded 2 The thermal equivale...

Page 20: ...racteristics Torque speed current power The torque vs speed graph below explains different intrinsic values of the next tables Torque Peak Torque Permanent Low Speed Torque Rated torque Stall torque 3...

Page 21: ...2300 NX430E_J 1 57 4 68 4 53 5 5 5 2 18 7 21 0 3200 NX430E_H 1 64 4 59 4 78 5 5 5 6 18 7 22 6 3400 NX430E_F 1 80 4 29 5 28 5 5 6 6 18 7 26 6 4000 NX620E_V 0 91 7 85 2 79 8 2 8 26 6 11 3 1100 NX620E_R...

Page 22: ...5 3 3 5 5 5 2 18 7 21 0 5500 NX430E_H 1 87 2 98 3 2 5 5 5 6 18 7 22 6 6000 NX430E_F 1 87 2 98 3 8 5 5 6 6 18 7 26 6 6000 NX620E_V 1 57 7 52 2 7 8 2 8 26 6 11 3 2000 NX620E_R 2 52 6 17 4 3 8 5 3 26 6 2...

Page 23: ...9 10 9 426 4 5 NX430E_L 90 9 1 450 4 22 21 0 426 4 5 NX430E_P 122 0 1 950 7 26 37 8 426 4 5 NX430E_V 244 0 3 900 29 00 151 0 426 4 5 NX620E_D 42 0 0 662 0 44 3 7 980 6 9 NX620E_J 51 3 0 809 0 60 5 5 9...

Page 24: ...ves are typical values They may vary from one motor to an other Caution The efficiency curves are given for an optimal motor control no voltage saturation and optimal phase between current and EMF Cau...

Page 25: ...of the motor NX110EAP Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 Efficiency 5 0 5 0 50 50 50 50 5 2 5 2 5 2 52 52 52 5 4 5 4 54 54 54 54 5 6 5 6 5 6 56...

Page 26: ...curves of the motor NX210E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 Efficiency 5 0 5 0 5 0 50 50 50 5 2 5 2 52 52 52 52 5 4 5 4 54...

Page 27: ...0 90 Constant efficiency curves of the motor NX420E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 7000 0 1 2 3 4 5 6 7 8 Efficiency 50 50 50 50 50 50 52 52 52 52 52 52 54 54 54 54 54 54 56 56 56...

Page 28: ...92 94 Constant efficiency curves of the motor NX620E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 0 2 4 6 8 10 12 14 16 Efficiency 50 50 50 50 50 50 52 52 52 52 52 52 54 54 54 54 54 54 56 56 5...

Page 29: ...Constant efficiency curves of the motor NX820E Speed rpm Torque Nm 0 1000 2000 3000 4000 5000 6000 0 5 10 15 20 25 30 Efficiency 50 50 50 50 50 50 52 52 52 52 52 52 54 54 54 54 54 54 56 56 56 56 56 56...

Page 30: ...6 66 66 6 8 6 8 68 68 68 68 7 0 7 0 70 70 70 70 7 2 7 2 72 72 72 72 7 4 7 4 74 74 74 74 7 6 7 6 76 76 76 76 7 8 7 8 78 78 78 78 8 0 8 0 80 80 80 80 8 2 8 2 8 2 82 82 82 8 4 8 4 8 4 84 84 84 8 6 8 6 8...

Page 31: ...ncy curves of the motor NX860V Speed rpm Torque Nm 0 500 1000 1500 2000 2500 3000 3500 0 20 40 60 80 100 120 Efficiency 5 0 5 0 50 50 50 50 5 2 5 2 52 52 52 52 5 4 5 4 54 54 54 54 5 6 5 6 5 6 56 56 56...

Page 32: ...ility will be accepted for direct or indirect losses or damages due to the use of these data Following data are indicative Type Tf Nm Kd Nm 1000rpm NX110EAP 0 050 0 001 NX205EAV 0 050 0 010 NX210EAP 0...

Page 33: ...3 5 0 _ _ _ _ _ ph ph ph ph ph ph n ph n ph mech Ke Ke J R Ke Kt J R 2 _ _ 5 0 ph ph ph ph mech Ke J R With following values obtained from the motor data sheet Rph_ph resistance of the motor phase to...

Page 34: ...a little further 3 2 6 3 Thermal time constant of the copper copper iron copper therm Cth Rth _ 389 K kg J Kg copper K J copper Mass Cth With Rthcopper_iron thermal resistance between copper and iron...

Page 35: ...of both speed and current regulation loops presence of filtering or not load inertia resistant torque and type of sensor in use without external load neither external inertia nor resistant torque 3 2...

Page 36: ...s the rated values will also change As long as the variation of the rated voltage remains limited for instance 10 of the nominal value it is possible to correctly evaluate the new rated values as illu...

Page 37: ...ver you will have to check that the drive still shows able to deal with the new maximum electric frequency Warning If the main supply decreases you must reduce the maximum speed accordingly in order n...

Page 38: ...ecommendations of the IEC TS 60034 25 ed 2 0 2007 03 12 for motors without filters up to 500V AC See figure 1 Figure 1 Minimum Voltage withstands characteristics for motors insulations according to IE...

Page 39: ...39 PVD 3663_GB_NX_March 2017 Docx 3 3 Dimension drawings 3 3 1 NX1...

Page 40: ...40 PVD 3663_GB_NX_March 2017 Docx...

Page 41: ...41 PVD 3663_GB_NX_March 2017 Docx...

Page 42: ...42 PVD 3663_GB_NX_March 2017 Docx 3 3 2 NX1 UL version...

Page 43: ...43 PVD 3663_GB_NX_March 2017 Docx...

Page 44: ...44 PVD 3663_GB_NX_March 2017 Docx...

Page 45: ...45 PVD 3663_GB_NX_March 2017 Docx...

Page 46: ...46 PVD 3663_GB_NX_March 2017 Docx 3 3 3 NX2...

Page 47: ...47 PVD 3663_GB_NX_March 2017 Docx...

Page 48: ...48 PVD 3663_GB_NX_March 2017 Docx...

Page 49: ...49 PVD 3663_GB_NX_March 2017 Docx...

Page 50: ...50 PVD 3663_GB_NX_March 2017 Docx 3 3 4 NX2 UL version...

Page 51: ...51 PVD 3663_GB_NX_March 2017 Docx...

Page 52: ...52 PVD 3663_GB_NX_March 2017 Docx...

Page 53: ...53 PVD 3663_GB_NX_March 2017 Docx...

Page 54: ...54 PVD 3663_GB_NX_March 2017 Docx 3 3 5 NX3...

Page 55: ...55 PVD 3663_GB_NX_March 2017 Docx...

Page 56: ...56 PVD 3663_GB_NX_March 2017 Docx...

Page 57: ...57 PVD 3663_GB_NX_March 2017 Docx 3 3 6 NX4...

Page 58: ...58 PVD 3663_GB_NX_March 2017 Docx...

Page 59: ...59 PVD 3663_GB_NX_March 2017 Docx...

Page 60: ...60 PVD 3663_GB_NX_March 2017 Docx...

Page 61: ...61 PVD 3663_GB_NX_March 2017 Docx 3 3 7 NX6...

Page 62: ...62 PVD 3663_GB_NX_March 2017 Docx...

Page 63: ...63 PVD 3663_GB_NX_March 2017 Docx...

Page 64: ...64 PVD 3663_GB_NX_March 2017 Docx 3 3 8 NX8...

Page 65: ...65 PVD 3663_GB_NX_March 2017 Docx...

Page 66: ...66 PVD 3663_GB_NX_March 2017 Docx...

Page 67: ...67 PVD 3663_GB_NX_March 2017 Docx...

Page 68: ...68 PVD 3663_GB_NX_March 2017 Docx 3 3 9 NX8 water cooled...

Page 69: ...3_GB_NX_March 2017 Docx 3 4 Motor Mounting 3 4 1 Motor mounting By flange in any direction Warning For NX8 with fan cooling the air inlet of the fan has to be at 100mm mini from a wall Air flow direct...

Page 70: ...is 1 3mm s for rigid mounting Warning A grade A motor according to IEC 60034 14 well balanced may exhibit large vibrations when installed in situ arising from various causes such as unsuitable founda...

Page 71: ...nting and a life time L10 of 20 000h at constant speed in accordance with ISO281 Notice Radial and Axial Loads are not additive 3 5 2 1 NX110 The bearing arrangement is made with 2 ball bearings one o...

Page 72: ...72 PVD 3663_GB_NX_March 2017 Docx 3 5 2 2 NX205 3 5 2 3 NX210...

Page 73: ...73 PVD 3663_GB_NX_March 2017 Docx 3 5 2 4 NX310 3 5 2 5 NX420...

Page 74: ...74 PVD 3663_GB_NX_March 2017 Docx 3 5 2 6 NX430 3 5 2 7 NX620...

Page 75: ...75 PVD 3663_GB_NX_March 2017 Docx 3 5 2 8 NX630 3 5 2 9 NX820...

Page 76: ...76 PVD 3663_GB_NX_March 2017 Docx 3 5 2 10 NX840 3 5 2 11 NX860...

Page 77: ...uminium flange with a dimension of 400 mm x 400 mm and with a thickness of 12 mm Caution the ambient air temperature shall not exceed 40 C in the vicinity of the motor flange Warning A significant par...

Page 78: ...performances Warning To reach the motor performances calculated the motor must be thermally well connected to a aluminium flange with a dimension of 400 mm x 400 mm and with a thickness of 12 mm Caut...

Page 79: ...hen the temperature gradient between the air and the water becomes significant Condensation is also linked to hygrometry rate To avoid any issue we recommend Twater Tair 2 C The motor can be used with...

Page 80: ...the user Some additives like TYFOCOR or GLYSANTIN G48 correctly used have demonstrated their ability to prevent corrosion in a closed cooling circuit For example Glysantin G48 recommendations are Wate...

Page 81: ...The motor losses power to evacuate by the chiller depend on the efficiency and motor power Pn 1 1 Pc With Pc Power to evacuate by the chiller kW Pn Nominal motor power kW motor efficiency at nominal...

Page 82: ...45 45 9 47 7 50 0 52 9 56 0 50 51 0 53 0 55 6 58 8 62 2 55 56 1 58 3 61 2 64 7 68 4 60 61 2 63 5 66 7 70 5 74 7 65 66 4 68 8 72 3 76 4 80 9 70 71 5 74 1 77 8 82 3 87 1 75 76 6 79 4 83 4 88 2 93 3 80...

Page 83: ...he water as coolant J kg K Cp depends on the glycol concentration please see below Thermal specific capacity Cp according to glycol concentration and temperature We have considered an average temperat...

Page 84: ...s obstruction We recommend 0 1mm filter This section shows typical water cooling diagram Recommendations Check inlet temperature Chiller or Exchanger Pump Servomotor Recommendations Check water flow a...

Page 85: ...85 PVD 3663_GB_NX_March 2017 Docx To other s device s Chiller or Exchanger Pump Servomotor No Parallel Circuit without flow control Pump Servomotors No Serial Circuit...

Page 86: ...k current limitations 3 7 1 Alarm tripping with PTC thermistors One thermal probe PTC thermistors fitted in the NX servomotor winding trip the electronic system at 150 5 C for class F version When the...

Page 87: ...to an approximately linear characteristic The required temperature limits for alarm and tripping can be set in the drive The graph below shows KTY sensor resistance vs temperature for a measuring cur...

Page 88: ...s Some drives have cable limitations or recommendations please refer to the drive technical documentation for any further information Cable selection At standstill the current must be limited at 80 of...

Page 89: ...section selection 35mm for a 3 cores in a cable tray at 30 C max You also have to respect the Drive commissioning manual and the cables current densities or voltage specifications 3 8 2 Conversion Awg...

Page 90: ...resistance values the own cable inductance respectively own resistance in case of large cable length can greatly reduce the maximum speed of the motor Please contact PARKER for further information Ca...

Page 91: ...91 PVD 3663_GB_NX_March 2017 Docx 3 8 4 Mains supply connection diagrams...

Page 92: ...92 PVD 3663_GB_NX_March 2017 Docx...

Page 93: ...93 PVD 3663_GB_NX_March 2017 Docx...

Page 94: ...94 PVD 3663_GB_NX_March 2017 Docx...

Page 95: ...95 PVD 3663_GB_NX_March 2017 Docx...

Page 96: ...96 PVD 3663_GB_NX_March 2017 Docx...

Page 97: ...97 PVD 3663_GB_NX_March 2017 Docx...

Page 98: ...ion of the rotor Typical 120 200j Dielectric rigidity 50 60 Hz 500 V 1 min Insulation resistance 10M 100M Rotor inertia 6 g cm 30 g cm Operating temperature range 55 to 155 C 3 9 2 Hiperface encoder s...

Page 99: ...o 115 C 3 9 4 Hiperface encoder singleturn SKS36 128pulses code R NX1 NX2 NX3 NX4 NX6 NX8 Model N A SKS36 Sick Type Absolute single turn encoder Parker part number 220174P0003 Line count 128 sine cosi...

Page 100: ...ng speed 9000 rpm Power Supply Current consumption without load 7VDC to 12VDC 60mA Output frequency 0kHz 65kHz Operating temperature range 20 C to 110 C 3 9 6 Hiperface encoder singleturn SRS50 1024pu...

Page 101: ...sine cosine period Perating speed 6 000 rpm Power Supply Current consumption without load 7VDC to 12VDC 80mA Output frequency 0kHz 200kHz Operating temperature range 30 C to 115 C 3 9 8 Endat encoder...

Page 102: ...trical interface Endat2 2 Position values per revolution 8 192 13 bits Revolutions 4 096 System accuracy 60 Perating speed 12 000 rpm Power Supply Current consumption without load 3 6VDC to 14VDC 105m...

Page 103: ...3663_GB_NX_March 2017 Docx Maximum Endat cable length Please refer to the following curve to calculate the max cable length depending on the clock frequency AC890 PARKER Wiring EnDat encoder From Hei...

Page 104: ...ntal encoder with 10 pole commutation signals Parker part number 220167P0003 Line count 2048 pulses per revolution Electrical interface Line driver 26LS31 System accuracy Incremental signals 2 5 commu...

Page 105: ...e reference for 637 638 Resolver for NX1 CS4UA1F4R0xxx CC3UA1F4R0xxx CS5UA1F4R0xxx CS2UA1F4R0xxx Resolver for NX2 to NX8 CS4UA1F1R0xxx CC3UA1F1R0xxx CS5UA1F1R0xxx CS1UA1F1R0xxx Hiperface encoder N A C...

Page 106: ...ab below Motor size Cable reference Plug reference NX1 6537P0054 220132R6610 for NX2 to NX8 Current 12Amps 6537P0049 220065R1610 for NX2 to NX8 Current 24Amps 6537P0050 220065R1610 3 9 11 3 Power cabl...

Page 107: ...size Cable reference for PSD SLVD Current 12Amps CP1UD1F1R0xxx Current 24Amps CP1UD2F1R0xxx For other drive you can assembly cable and plug by soldering with part number on the tab below Feedback Sens...

Page 108: ...braking if the 24 V voltage is disturbed by the external relay Check the voltage value once this capacitor has been fitted The RC network 220 0 1 F is needed to eliminate interference produced by the...

Page 109: ...e present in the packaging Warning In case of damaged material during the transport the recipient must immediately make reservations to the carrier through a registered mail within 24 h 4 1 2 Handling...

Page 110: ...be dimensioned in order to avoid vibrations due to resonance Before bolting the motor the foundation surface must be cleaned and checked in order to detect any excessive height difference between the...

Page 111: ...he coupling components have been balanced correctly without the cotter pin the servomotor having been balanced with its cotter pin Prohibit any impact on the shaft and avoid press fittings which could...

Page 112: ...coupling device makes vibration who can realize a destruction of the motor shaft We cannot be held responsible for wear on the drive shaft resulting from excessive strain 4 3 Electrical connections Da...

Page 113: ...mentations 4 3 2 Encoder cable handling Caution It is forbidden to disconnect the Encoder cable under voltage high risk of damage and sensor destruction Warning Always wear an antistatic wrist strap d...

Page 114: ...and operate in accordance with established practices and standards Please contact PARKER for technical assistance Operation Periodicity Clean the motor Every year Motor inspection vibration changes te...

Page 115: ...mal protection its connection and how it is set in the drive Check on the servomotor insulation if in doubt carry out hot and cold measurements The minimum insulation resistance value measured under a...

Page 116: ...have thermal insulation Check that there is no friction from the brake when the brake power is on Check the cooling circuit You find that the motor is too noisy Several possible explanations Unsatisf...

Reviews: