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Maximum Recommended Pressure Drop:
     

kPa  PSIG  bar

  Particulate Filter 

70 

10 

  0.7

Operating Pressure Maximum 

kPa  PSIG  bar

  Polycarbonate Bowl 

1034 

150 

10.0

  Metal Bowl 

2068 

300 

21.0

  Metal Bowl with Sight Gauge 

1724 

250 

17.0

  Metal Bowl with Piston Drain 

1207 

175 

12.0

Operating Temperature Range

 

 

Polycarbonate Bowl

 

4.4°C to 48.9°C (40°F to 120°F)

 

Metal Bowl

 

4.4°C to 82.2°C (40°F to 180°F)

 

Metal Bowl with Sight Gauge

  4.4°C to 65.6°C (40°F to 150°F)

 

Metal Bowl with Piston Drain

  4.4°C to 65.6°C (40°F to 150°F)

Symbols

 

Filter / Regulator

Installation

 1.  The  Filter  /  Regulator  should  be  installed  with  reasonable 

accessibility for service whenever possible – repair service kits are 
available.  Keep  pipe  or  tubing  lengths  to  a  minimum  with  inside 
clean and free of dirt and chips. Pipe joint compound should be 
used sparingly and applied only to the male pipe – never into the 
female port. Do not use PTFE tape to seal pipe joints – pieces have 
a tendency to break off and lodge inside the unit, possibly causing 
malfunction. Also, new pipe or hose should be installed between the 
Filter / Regulator and equipment being protected.

 2.  The upstream pipe work must be clear of accumulated dirt and 

liquids.

 3.  Select a Filter / Regulator location as close as possible to the 

equipment being protected.

Introduction

Follow these instructions when installing, operating, or servicing the 
product.

Application Limits

These products are intended for use in general purpose compressed 
air systems only.  

Pneumatic Division

Richland, Michigan 49083
269-629-5000

!

 

   

CAUTION

  Polyurethane  bowls,  sight  glass  and  sight  domes  on  these  units  may  be 

attacked by certain chemicals. Never use solvents like carbon tetrachloride, 
trichlorethylene, acetone, ketones, certain alcohols, or paint thinner to clean 
any parts. These elements can cause crazing or failure of the plastic parts. 
The polyurethane resin parts are compatible with most hydrocarbon based 
synthetic  lubricants  but,  before  using,  check  with  the  manufacturer  of  the 
lubricant or oil for compatibility with polyurethane resin.

  TO  CLEAN  POLYURETHANE  BOWLS  USE  MILD  SOAP  AND  WATER 

ONLY!

          WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF 
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR 
RELATED  ITEMS  CAN  CAUSE  DEATH,  PERSONAL  INJURY 
AND PROPERTY DAMAGE.

This  document  and  other  information  from  The  Company,  its 
subsidiaries  and  authorized  distributors  provide  product  and/or 
system options for further investigation by users having technical 
expertise.  It  is  important  that  you  analyze  all  aspects  of  your 
application,  including  consequences  of  any  failure  and  review 
the information concerning the product or systems in the current 
product  catalog.  Due  to  the  variety  of  operating  conditions  and 
applications for these products or systems, the user, through its 
own  analysis  and  testing,  is  solely  responsible  for  making  the 
final selection of the products and systems and assuring that all 
performance, safety and warning requirements of the application 
are met.
The products described herein, including without limitation, product 
features, specifications, designs, availability and pricing, are subject 
to change by The Company and its subsidiaries at any time without 
notice.

EXTRA  COPIES  OF  THESE  INSTRUCTIONS  ARE  AVAILABLE 
FOR  INCLUSION  IN  EQUIPMENT  /  MAINTENANCE  MANUALS 
THAT  UTILIZE  THESE  PRODUCTS.  CONTACT  YOUR  LOCAL 
REPRESENTATIVE.

              WARNING

Product rupture can cause serious injury. 

Do not connect regulator to bottled gas. 

Do not exceed maximum primary pressure rating.

!

!

   WARNING

To avoid unpredictable system behavior that can cause personal injury 

and property damage:

•  Disconnect  electrical  supply  (when  necessary)  before  installation, 

servicing, or conversion.

•  Disconnect air supply and depressurize all air lines connected to this 

product before installation, servicing, or conversion.

•  Operate within the manufacturer’s specified pressure, temperature, 

and other conditions listed in these instructions.

•  Medium  must  be  moisture-free  if  ambient  temperature  is  below 

freezing.

•  Service according to procedures listed in these instructions.
•  Installation,  service,  and  conversion  of  these  products  must  be 

performed  by  knowledgeable  personnel  who  understand  how   

pneumatic products are to be applied.

•  After installation, servicing, or conversion, air and electrical supplies 

(when  necessary)  should  be  connected  and  the  product  tested  for 

proper  function  and  leakage.  If  audible  leakage  is  present,  or  the 

product does not operate properly, do not put into use.

•  Warnings and specifications on the product should not be covered by 

paint, etc. If masking is not possible, contact your local representative 

for replacement labels.

!

Installation & Service Instructions

IS-B35
B35 Integral Filter / Regulator Series
ISSUED:  August, 2006
Supersedes:  April, 2006

Doc. #ISB35, ECN #060761, Rev. 3

Safety Guide

 

For  more  complete  information  on  recommended  application 
guidelines,  see  the  Safety  Guide  section  of  Pneumatic  Division 
catalogs  or  you  can  download  the 

Pneumatic  Division  Safety 

Guide

 at: www.wattsfluidair.com

Summary of Contents for F31

Page 1: ...Service IS B35 Rev 3 B35 Integral Filter Regulator Installation Service IS B75 Rev 4 B75 Filter Regulator Installation Service IS B105 Rev 3 B105 Integral Filter Regulator Installation Service IS L35...

Page 2: ...taining rod turns out of the body during disassembly the replacement element should be installed between the adapters as described above Ensure the gasket is assembled between the top adapter and the...

Page 3: ...lement Bowl Hand Tighten Top Adapter Element Retaining Rod O Ring Manual Drain Finger Tighten Bottom Adapter Bowl Seal Body F51 Filter F101 Filter F31 Filter Filter Element Bowl Hand Tighten Bowl Guar...

Page 4: ...an excessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury a...

Page 5: ...OPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from The Company its subsidiaries and...

Page 6: ...acement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document...

Page 7: ...e Manual drain filters must be drained regularly before the separated moisture and oil reaches the bottom of the lower baffle 2 The particulate Filter Element should be removed and replaced when press...

Page 8: ...cessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury and pro...

Page 9: ...op PSIG Pressure Drop bar 0 1 2 3 Primary Pressure PSIG 25 100 50 75 150 1 7 3 4 5 2 6 9 10 3 Primary Pressure bar Flow dm s 3 n Flow Characteristics F71 1 4 3 8 1 2 Inch Ports WARNING FAILURE OR IMPR...

Page 10: ...d unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation servicing or conversion Disconnect air supply and dep...

Page 11: ...Internal Auto Drains RK602MD M4 Accessories Part Bowl Description Number Type Internal Automatic Drain Plastic R Option 175 PSI Max Pressure SA602MD B D Brass RX77 Option SA605MD B D Brass R Option 1...

Page 12: ...n excessive pressure drop indicates cleaning is necessary Caution Filter bowl must be cleaned with household soap only WARNING To avoid unpredictable system behavior that can cause personal injury and...

Page 13: ...ating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems and assur...

Page 14: ...r replacement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This doc...

Page 15: ...n model however manual draining can also be done by removing the bowl A visible coating of dirt or condensate on the filter element surface or an excessive pressure drop is an indication that cleaning...

Page 16: ...ptions for further investigation by users having technical expertise It is important that you analyze all aspects of your application including consequences of any failure and review the information c...

Page 17: ...t Return Spring Element Retainer and Element IMPORTANT The Filter Regulator will not operate properly if the Defector is not installed properly 9 Install Piston Assembly into Body Assembly Assemble Bo...

Page 18: ...ct rupture can cause serious injury Do not connect regulator to bottled gas Do not exceed maximum primary pressure rating WARNING To avoid unpredictable system behavior that can cause personal injury...

Page 19: ...3 16 18 UNEF 2B Installation All QUBE components are individually tapped NPT or BSPP to allow direct mounting to piping Also each FRL component comes equipped with the necessary screws and O rings to...

Page 20: ...ocarbon based synthetic lubricants but before using check with the manufacturer of the lubricant or oil for compatibility with polyurethane resin TO CLEAN POLYURETHANE BOWLS USE MILD SOAP ANDWATER ONL...

Page 21: ...Filter Element Poppet Assembly Poppet Return Spring 5 Clean and carefully inspect parts for wear or damage Wipe parts clean with soapy water or denatured alcohol but do not use denatured alcohol on pl...

Page 22: ...uld not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS...

Page 23: ...e torque is not required Turn on air supply if leakage occurs DO NOT OPERATE conduct repairs again The lubricator is now ready for setting 3 Oil delivery adjustment To adjust oil delivery turn Adjustm...

Page 24: ...e serious injury Do not connect regulator to bottled gas Do not exceed maximum primary pressure rating WARNING To avoid unpredictable system behavior that can cause personal injury and property damage...

Page 25: ...through the fill port a long spout oil can must be used Slowly remove fill plug and insert tip of spout to bottom of fill port recess or oil blow back will occur Fill to within 1 2 of top of bowl usin...

Page 26: ...se Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPROPER SELECTI...

Page 27: ...nt knob is factory set so that when turned fully clockwise no oil is delivered to the venturi for atomization and equipment is not being lubricated To adjust oil drip rate turn on the air start flow a...

Page 28: ...ted to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be moistu...

Page 29: ...Then install Bonnet Assembly to Body and tighten to 4 5 to 5 6 Nm 40 to 50 in lb B Servicing the Poppet Assembly 1 Exhaust system media pressure as previously described Then remove Bottom Plug by uns...

Page 30: ...matter This unit has DRYSEAL pipe threads use pipe compound or tape sparingly to male threads only Install units in pipeline so that flow is with the arrow as indicated on top face of body Install as...

Page 31: ...PSI SPR 54 C Range 0 125 PSI SPR 55 Spacer Ring in Repair Kit R55 0081 Diaphragm Assembly Relieving in Kit RKR75 SAR75 0201 Non Relieving in Kit RKR75K SAR75 0202 Inner Valve Assembly in Repair Kit SA...

Page 32: ...icing are subject to change by The Company and its subsidiaries at any time without notice EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT MAINTENANCE MANUALS THAT UTILIZE...

Page 33: ...gulators Downstream pressure must be vented before servicing regulator Caution Grease packets are supplied with kits for lubrication of seals Use only mineral based grease or oils Do not use synthetic...

Page 34: ...the information concerning the product or systems in the current product catalog Due to the variety of operating conditions and applications for these products or systems the user through its own anal...

Page 35: ...olenoid Nut Finger Tight Cover Plunger Assembly Spring Body Bottom Spring Screw Torque 2 8 to 4 5 Nm 25 to 40 in lb U Cup O rings O ring 2 Gasket Disc Holder Assembly Bottom Plug Torque 4 5 to 6 8 Nm...

Page 36: ...application including consequences of any failure and review the information concerning the product or systems in the current product catalog Due to the variety of operating conditions and applicatio...

Page 37: ...Ground should be connected to the perpendicular terminal Use only connectors that comply with DIN 43650 Form B 11 mm blade spacing Override Operation The flush non locking manual override is located...

Page 38: ...ones Note After servicing unit turn on air supply and check for leaks If leakage occurs do not operate conduct repairs and retest Note Items marked with an are included in the service kit 1 Remove the...

Page 39: ...PTF or BSPP SC105 1 2 3 4 Inch NPTF or BSPP Pressure Temperature Ratings Solenoid 60 to 145 PSIG 4 1 to 10 0 bar 32 F to 140 F 0 C to 60 C Weight SC75 3 25 lb 1 47 kg SC105 5 5 lb 2 49 kg Materials of...

Page 40: ...to the inlet port gradual filling of the downstream system occurs through the adjustable needle valve Upon reaching 70 of the supply pressure the valve switches from metered flow to full flow The ram...

Page 41: ...uit Once the desired start up speed of the downstream circuit has been reached the adjustment area can be blocked off to prevent tampering by inserting the Lockout Pin provided in the package Any furt...

Page 42: ...ntenance safety and warning requirements are met and that the application presents no health or safety hazards Complying with all existing warning labels and or providing all appropriate health and sa...

Page 43: ...onents Air leakage Look and listen to see if there are any signs of visual damage to any of the components in the system Leakage is an indication of worn or damaged components Damaged or degraded comp...

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