Parker CW Series Service Instructions Manual Download Page 21

Pneumatic Division
Richland, Michigan 49083 
269-629-5000

PDNSG-1

Safety Guide For Selecting And Using Pneumatic Division Products And Related Accessories

WARNING:

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF PNEUMATIC DIVISION PRODUCTS, ASSEMBLIES OR RELATED 
ITEMS (“PRODUCTS”) CAN CAUSE DEATH, PERSONAL INJURY, AND PROPERTY DAMAGE.  POSSIBLE CONSEQUENCES 
OF FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THESE PRODUCTS INCLUDE BUT ARE NOT LIMITED TO:

• Unintended or mistimed cycling or motion of machine members or failure to cycle

• Work pieces or component parts being thrown off at high speeds.

• Failure of a device to function properly for example, failure to clamp or unclamp an associated item or device.

• Explosion

• Suddenly moving or falling objects.

• Release of toxic or otherwise injurious liquids or gasses.

Before selecting or using any of these Products, it is important that you read and follow the instructions below.

1. GENERAL INSTRUCTIONS

  1.1.  Scope: This safety guide is designed to cover general guidelines on the installation, use, and maintenance of Pneumatic Division  

 

 

Valves, FRLs (Filters, Pressure Regulators, and Lubricators), Vacuum products and related accessory components. 

  1.2.  Fail-Safe: Valves, FRLs, Vacuum products and their related components can and do fail without warning for many reasons. Design all 

 

systems and equipment in a fail-safe mode, so that failure of associated valves, FRLs or Vacuum products will not endanger persons    

 

or property.

  1.3  Relevant International Standards: For a good guide to the application of a broad spectrum of pneumatic fluid power devices see:    

 

ISO 4414:1998, Pneumatic Fluid Power – General Rules Relating to Systems. See www.iso.org for ordering information.

  1.4. Distribution: Provide a copy of this safety guide to each person that is responsible for selection, installation, or use of Valves, FRLs 

 

or Vacuum products. Do not select, or use Parker valves, FRLs or vacuum products without thoroughly reading and understanding this  

 

safety guide as well as the specific Parker publications for the products considered or selected.

  1.5. User Responsibility: Due to the wide variety of operating conditions and applications for valves, FRLs, and vacuum products Parker 

 

and its distributors do not represent or warrant that any particular valve, FRL or vacuum product is suitable for any specific end use  

 

 

system. This safety guide does not analyze all technical parameters that must be considered in selecting a product. The user, through   

 

its own analysis and testing, is solely responsible for: 

 

•  Making the final selection of the appropriate valve, FRL, Vacuum component, or accessory.

   

•  Assuring that all user’s performance, endurance, maintenance, safety, and warning requirements are met and that the application  

 

 

  presents no health or safety hazards.

   

•  Complying with all existing warning labels and / or providing all appropriate health and safety warnings on the equipment on which    

 

  the valves, FRLs or Vacuum products are used; and,

   

•  Assuring compliance with all applicable government and industry standards.

  1.6. Safety Devices: Safety devices should not be removed, or defeated.

  1.7.  Warning Labels: Warning labels should not be removed, painted over or otherwise obscured.

  1.8. Additional Questions: Call the appropriate Parker technical service department if you have any questions or require any additional  

 

 

information. See the Parker publication for the product being considered or used, or call 1-800-CPARKER, or go to www.parker.com,    

 

for telephone numbers of the appropriate technical service department.

2. PRODUCT SELECTION INSTRUCTIONS

  2.1.  Flow Rate: The flow rate requirements of a system are frequently the primary consideration when designing any pneumatic system.    

 

System components need to be able to provide adequate flow and pressure for the desired application.

  2.2.  Pressure Rating: Never exceed the rated pressure of a product. Consult product labeling, Pneumatic Division catalogs or the  

 

 

instruction sheets supplied for maximum pressure ratings.

  2.3.  Temperature Rating: Never exceed the temperature rating of a product. Excessive heat can shorten the life expectancy of a product    

 

and result in complete product failure.

  2.4.  Environment: Many environmental conditions can affect the integrity and suitability of a product for a given application. Pneumatic  

 

 

Division products are designed for use in general purpose industrial applications. If these products are to be used in unusual  

 

 

circumstances such as direct sunlight and/or corrosive or caustic environments, such use can shorten the useful life and lead to  

 

 

premature failure of a product. 

  2.5.  Lubrication and Compressor Carryover: Some modern synthetic oils can and will attack nitrile seals. If there is any possibility of  

 

 

synthetic oils or greases migrating into the pneumatic components check for compatibility with the seal materials used. Consult the  

 

 

factory or product literature for materials of construction.

  2.6.  Polycarbonate Bowls and Sight Glasses: To avoid potential polycarbonate bowl failures: 

 

•  Do not locate polycarbonate bowls or sight glasses in areas where they could be subject to direct sunlight, impact blow, or   

 

 

  temperatures outside of the rated range.

   

•  Do not expose or clean polycarbonate bowls with detergents, chlorinated hydro-carbons, keytones, esters or certain alcohols.

   

•  Do not use polycarbonate bowls or sight glasses in air systems where compressors are lubricated with fire resistant fluids such as  

 

 

  phosphate ester and di-ester lubricants.

!

PDNSG-1

Pneumatic Division Safety Guide

ISSUED:  August 1 , 2006

Supersedes:  June 1, 2006

Summary of Contents for CW Series

Page 1: ...2 CW12 Valves Installation Service Instructions C6 C7 Valves Installation Service Instructions CS1 CWS1 Valves Installation Service Instructions Flow Control for CC Valves Installation Service Instruc...

Page 2: ...ent for the two power leads Note Follow all requirements for local and national electrical codes Valve Operation These valves will operate mounted in any position they are also suitable for vacuum ser...

Page 3: ...PL2481 CWJ137 3 8 NPTF Ports PL2482 Solenoid Identification and Specifications Solenoid Assembly 60 Hz AC 50Hz AC P6972801 120 P6972802 240 P6972806 24 P6972815 110 P6972824 220 When CJ1 or CWJ1 valve...

Page 4: ...CW94 Series Valves ISSUED November 2009 Supersedes September 2000 Doc V222D EN 090938 Rev 5 Pneumatic Division Richland Michigan 49083 269 629 5000 WARNING To avoid unpredictable system behavior that...

Page 5: ...L2481 CW37 3 8 NPTF Ports PL2482 Hand Toggle Actuator Assembly Non Locking PL3355 Locking PL2212 Cam Head Assembly Ball C CW2 PL2209 Roller C CW13 PL2422 Heavy Duty Roller Uni Directional C CW92 PL403...

Page 6: ...and Michigan 49083 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation servicing or conver...

Page 7: ...to service this unit contact your local authorized dealer or your customer service representative Maintenance Trouble Shooting Hints Air Leakage Through Exhaust Ports 1 Check for internal leakage in c...

Page 8: ...to be increased as line pressure is increased Series C CW wall mounting valves can be operated either Normally Closed to pressure or Normally Open to pressure A B O O A B Normally Closed Normally Ope...

Page 9: ...orts PL3268 End Plug 1 1 16 Hex P69919 Pressure Actuated Head Ass y PL3244 Part Identification List Item Description 1 Valve Body Assembly 2 Valve Body 3 Stem Retainer Snap Ring 4 Stem O ring 5 Stem 6...

Page 10: ...2000 Supersedes February 1994 ECN P27805 Pneumatic Division North America Richland Michigan 49083 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disc...

Page 11: ...questions concerning how to service this unit contact your local authorized dealer or your customer service representative Maintenance Trouble Shooting Hints Air Leakage Through Exhaust Ports 1 Check...

Page 12: ...connected to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be...

Page 13: ...ssure then reaches head of work valve and work cylinder advances Return Stroke De energizing clamp valve exhausts head of clamping cylinder and Port 02 of CS1 CS1 returns to ACTUATED position exhausti...

Page 14: ...eparate flow control valves Air is exhausted through a single valve port requiring only one muffler or piped exhaust connection Adjusting screws with fine threads have metering tapers designed to give...

Page 15: ...ember 2003 Supersedes May 2003 Doc V 285EP ECN 030951 Rev 6 Pneumatic Division Richland Michigan 49083 WARNING To avoid unpredictable system behavior that can cause personal injury and property damage...

Page 16: ...unting screws from 1 7 to 2 0 Nm 15 to 18 in lb of torque If body is removed from base torque mounting screws to 11 3 to 14 1 Nm 100 125 in lb of torque when reassembling If you have questions concern...

Page 17: ...fore installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be moisture free if ambient tem...

Page 18: ...eals Item 3 Use a nondetergent hydro carbon base oil or grease 6 Insert new spool Item 1 and return spring Item 2 CC10 only from the service kit into the body Spring return end of valve is A 01 If val...

Page 19: ...nd the product tested for proper function and leakage If audible leakage is present or the product does not operate properly do not put into use Warnings and specifications on the product should not b...

Page 20: ...LURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from...

Page 21: ...ntenance safety and warning requirements are met and that the application presents no health or safety hazards Complying with all existing warning labels and or providing all appropriate health and sa...

Page 22: ...onents Air leakage Look and listen to see if there are any signs of visual damage to any of the components in the system Leakage is an indication of worn or damaged components Damaged or degraded comp...

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