Parker 44 Series Installation And Start-Up Information Download Page 6

Bulletin MSG30-3245-INST/UK 

Installation Manual

6

Parker Hannifin

Pump & Motor Division Europe

Chemnitz, Germany

Axial Piston Pump

Series PV, series 44 and higher

Start up

Check if all ports are properly connected according 

to the specification, all connectors are tightened and 

all adjustments are made.
Open suction valve (if installed)!
Switch system to free circulation or to lowest pres-

sure. Allow air bleeding for quick priming. Start pump 

in tip mode operation until pump and all pipes are 

filled and free from air bubbles. If pump does not build 

up pressure, double check the installation. 
Raise pressure setting only when all air is re-

moved. Let the pump work at reduced pressure for  

5 - 10 min, check if all pipes and connections are 

leak free and tight.
Observe reservoir: fluid level, built up of foam, fluid 

temperature. When system is warmed up first func-

tional tests can be performed.

2. Displacement adjustment

All axial piston pumps of the PV series are equipped 

with an adjustable displacement limiter.
The servo piston stroke is limited at full displace-

ment by a screw, guided in the end cover plug of the 

servo piston bore. The screw is protected against 

unintentional adjustment by a self-sealing lock nut 

(see figure on page 4).
The factory setting of the displacement is according to 

the nominal displacement of the pump. An adjustment 

may only be made to a lower displacement (turning 

screw in). An adjustment to a higher than the nominal 

displacement can destroy the pump.
Adjustment should only be made with the pump 

working at full displacement (not compensated) and 

at a low output. At full displacement the piston area of 

the servo piston is under case pressure. Opening the 

self-sealing nut will only cause a negligible leakage 

under these conditions.
Turning the adjustment screw clockwise will reduce 

the pumps displacement. For the sizes PV016 – 

PV092 the thread pitch is 1mm, for sizes PV140 – 

PV360 the thread pitch is 1.5 mm. The table shows 

the displacement change per mm resp. per turn and 

the minimum adjustable displacement.

Note: 

All pumps are adjusted and tested after as-

sembly in our factory. Only the compensator pressure 

needs to be adjusted. That is done on the pilot valve 

spindle. No other adjustments on the compensator 

or the pump is required. Only after service or repair 

a basic adjustment needs to be performed.

Size

Displacement  chang

e per mm

(appr

ox.

 cm³/U)

Displacement  chang

e per turn

(appr

ox.

 cm³/U)

Minim

um 

 adjustab

le

 

displacement (appr

ox.

 cm³/U)

PV016

1.5

1.5

9

PV020

1.5

1.5

13

PV023

1.5

1.5

16

PV028

1.5

1.5

20

PV032

2.2

2.2

17

PV040

2.2

2.2

25

PV046

2.2

2.2

30

PV063

3.4

5.1

35

PV076

2.2

2.2

40

PV080

3.4

5.1

50

PV092

3.4

5.1

65

PV140

5.6

8.4

20

PV180

5.6

8.4

60

PV270

6.8

10.2

120

PV360

8.6

12.9

180

3.  Standard pressure compensator, 

code ...MMC

The adjustment of the compensating pressure is 

performed for the standard pressure com pen sa tor 

directly at the compensator.

To adjust the pressure, the lock nut (SW 13) is to be 

loosened and the adjustment spindle is to be turned 

(screw driver). 

Turning clockwise will increase the compensating 

pressure, turning counter-clockwise will decrease the 

compensating pressure. 

The compensating pressure can be adjusted in 

a range from 15 to 350 bar (approx. 125 bar/turn).

By turning the pressure pilot cartridge housing 

the compensator differential can be adjusted. It is 

factory set to 15±1 bar and should not be changed 

(approx. 20 bar/turn).

Different compensator differential settings can 

cause instability or excessive power losses.

By using adapter kit PVCMCK** the standard 

pressure compensator can be made remote control-

lable. This adapter replaces one of the side plugs. 

Adapters are available for G1/4, M12x1.5 ISO 6149 

and 7/16-20 UNF.

See also the remarlks in chapter 6.

Summary of Contents for 44 Series

Page 1: ...additional support parker com pmde Effective December 20 2018 Supersedes July 1 2010 Bulletin MSG30 3245 INST UK Installation and start up information PV series Design series 44 PVplus Variable displacement axial piston pump ...

Page 2: ...making the final selection of the products and systems and assuring that all performance and safety requirements of the application are met The products are subject to change by Parker Hannifin GmbH at any time without notice Contents Page 1 Installation and start up 3 2 Displacement adjustment 6 3 Standard pressure compensator code MMC 6 4 Standard pressure compensator with D03 interface code MM1...

Page 3: ...low pressure pipe avoid sharp el bows and any restriction of cross section The suction pipe must have access to clean cooled and filtered fluid free of air bubbles No tur bulences or high flow velocities should occur at the tube inlet Therefore position inlet as far as possible away from return line and drain line Make sure that the fluid circulation in the reservoir does keep return flow from suc...

Page 4: ...hing port covered below pump alternative drain port L3 case drain line from drain port main flushing line to alter native drain port 1 2 bearing flushing line to bearing flushing port PV016 092 PV270 PV360 DS45 Port L1 on top L2 L3 at the side L4 at bottom standard PV270 360 Interface for compensator Alternative drain port Drain port Pressure port outlet Suction port inlet Gage port Flushing port ...

Page 5: ...mandatory to avoid noise and vibration being induced into the frame work The reservoir needs to be carefully sealed against ingression of contamination and water A level indica tor and thermometer should be placed in an easily accessible location Fluid content general rule stationary systems 3 to 4 times pump nominal flow 1 times or even smaller in mobile systems Filling of the system Use only hig...

Page 6: ...ing the adjustment screw clockwise will reduce the pumps displacement For the sizes PV016 PV092 the thread pitch is 1mm for sizes PV140 PV360 the thread pitch is 1 5 mm The table shows the displacement change per mm resp per turn and the minimum adjustable displacement Note All pumps are adjusted and tested after as sembly in our factory Only the compensator pressure needs to be adjusted That is d...

Page 7: ...NG6 DIN 24 340 compensator differential adjustment lock nut pressure adjustment lock nut 5 Standard pressure compensator for accessory mounting code MMZ interface NG6 DIN 24 340 Version MMZ is designed especially for compen sator accessory mounting ordering code PVAC see chapter 12 Because the accessory packages come with their own pilot valves this version has no integrated pilot catridge to avoi...

Page 8: ...g or flow compensator primarily controls the pump output flow To achieve this the load pressure after a main stream throttle valve load sensing valve not included in the shipment of the pump is connected to the load sensing port of the compensator The compensator control strategy is to keep the pressure drop constant across this main stream throttle valve The integrated pilot valve maintains a pre...

Page 9: ... two spool compensator code MT has two separate compensator valves for flow load sensing and pressure compensation That results in a steeper pressure compensation curve which can be beneficial in certain applications The flow control stage has no integrated pilot valve because this would eliminate the effect of the two spool control The pressure stage has no integrated pilot valve because during f...

Page 10: ...e power compensator with load sensing code C a modified load sensing compensator is used Constant horse power curve with adjustment 9 Horse power compensator codes L C Adjustment A tolerance compensation for optimized performance done at pilot cartridge Adjustment B maximum pressure setting done at integrated pressure pilot valve At the adjustment screw of the horse power pilot valve a basic adjus...

Page 11: ...ing and stand by pressure In neutral position both cartridges are con nected to the compensator valve The lower pressure defines the compensating pressure of the pump When the A solenoid B side of the DCV is energized only the A side cartridge is connected the higher pressure adjusted there defines the compensating pressure When solenoid B is energized the valve spool con nects all four ports Then...

Page 12: ...blocked E g by plugs cleaning tissues plastic plugs Ball valve in the suction line closed Suction filter blocked Solution Check suction line for free flow Open valves in suction line Valves should be equipped with electrical indicator Check suction filter Reason Suction line not gas tight pump gets air into suction port Solution Seal suction line against air ingression Reason Pressure line system ...

Page 13: ...r side of load sensing valve Reason No or too low pressure at pump outlet port Solution Pump outlet pressure must be at least 15 bar because otherwise the bias spring in the pump cannot be compressed Pump does not upstroke sticks at zero displacement Reason Compensator is blocked due to contamination Solution Clean hydraulic fluid clean compensator valve Reason Cable to LVDT or proportional soleno...

Page 14: ...Bulletin MSG30 3245 INST UK Installation Manual 14 Parker Hannifin Pump Motor Division Europe Chemnitz Germany Axial Piston Pump Series PV series 44 and higher Notes ...

Page 15: ...PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and author ized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selec...

Page 16: ...rope Chemnitz Germany Axial Piston Pump Series PV series 44 and higher Parker Hannifin MSG30 3245 INST UK Manufacturing Germany GmbH Co KG Pump Motor Division Europe Neefestr 96 D 09116 Chemnitz Tel 49 0 371 3937 0 Fax 49 0 371 3937 488 Copyright 2018 www parker com pmde All rights reserved ...

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