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HDK-MT350_EN_06 

35 

Shutting down and restarting the dryer 

In the following cases, the dryer must be fully shut down and depressurised: 

 

In the event of an emergency or malfunction 

 

For maintenance 

 

For disassembly 

 

 

 

 

 

 

Warning - damage to dryer after power failure! 

The two main valves (V1/V2) open in the event of the power failing. This 
can cause sudden pressure equalisation if one tower is pressurised while 
the other is regenerating. This pressure equalisation between the towers 
can damage the valves and the desiccant bed. 

 

 

The dryer may not be shut down correctly after the power supply has 
been interrupted or in the case of emergency. In this case the two inlet 
valves are open and both expansion valves are closed. 

If malfunctions occur after power failure or an emergency (e.g. poor 
dewpoint), a 12-month maintenance routine will be required. The 
desiccant and the dust screen should also be checked. 

  

 

 

Note: 

If the unit is equipped with a compressor synchronisation system, 
first switch off the compressor and then wait until the dryer has 
reached the standby phase before switching it off with the ON/OFF 
switch.  

This ensures that the regeneration cycle is completed, and that the 
pressure in both vessels is at the same level. 

As soon as the dryer is switched on again, the programme continues 
the cycle from the point at which it has been stopped. 

 

 

 

Shutting down and depressurising the dryer 

 

Disconnect dryer from the compressed air system. 

►  Close the pressure outlet valve installed by the operator. 
►  Close the pressure inlet valve installed by the operator. 

Depressurise dryer 

►  Leave the dryer switched on until each vessel has run through an expansion 

phase. 

The vessels are relieved from pressure one-after another due to the expansion 
phase. 
►  Check the pressure relief of the dryer on both pressure gages. They should 

indicate "0" bar. 

Summary of Contents for HDK-MT 15/100

Page 1: ...High Pressure Dryer HDK MT 15 100 70 100 15 350 70 350 Dokument ID DMN HDK MT15 70 R06 Operating Instructions Revision 06 07 2016 EN ...

Page 2: ...stem is monitored by the service provider stated below Lloyd s Register Quality Assurance GmbH identification number 0525 Am Sandtorkai 41 D 20457 Hamburg The assembly consists of pressure appliances according to the classification list attached to the technical documentation provided by the manufacturer Pressure vessel Dryer Quantity Allowable pressure PS Volume l Category PED Module HDK MT 15 10...

Page 3: ... D HDK MT 30 100 GH7 2 100 0 52 I B D HDK MT 40 100 GH9 2 100 1 33 I B D HDK MT 50 100 GH9 2 100 1 33 I B D HDK MT 70 100 GH9 2 100 1 33 I B D HDK MT 15 350 GH7 2 350 0 52 III H HDK MT 20 350 GH7 2 350 0 52 III H HDK MT 25 350 GH7 2 350 0 52 III H HDK MT 30 350 GH7 2 350 0 52 III H HDK MT 40 350 GH9 2 350 1 34 III H HDK MT 50 350 GH9 2 350 1 34 III H HDK MT 70 350 GH9 2 350 1 34 III H The followin...

Page 4: ...t no Build no Vessel no Vessel no Year of manufacture The above stated appliance data provide for a clear identification of the dryer and its components and significantly facilitate any service measures Note Further important data on the dryer such as the details on the permissible operating pressure and the electrical connection are found on the type plate for position of the type plate see page ...

Page 5: ...yer to its installation site 19 Installing and anchoring the dryer 19 Storing the dryer 21 Installation 22 Recommended installation 22 Requirements for installation 23 Connect piping 23 Installing the electrical connection 24 Operating and control elements 26 Commissioning 29 Requirements for initial start up 30 Dryer settings 30 Emergency shutdown 31 Start up dryer 31 Recommended operating modes ...

Page 6: ...ly visual inspection 41 Maintenance work to be completed every 12 months 42 Maintenance work to be completed every 24 months 47 Other maintenance work 55 Identifying and eliminating faults 60 Overview of faults 60 Index 63 Annex with technical documentation 65 Technical data 66 Replacement and wear parts list 68 Logic control diagram 71 Flow diagram 73 Dimensional drawing 74 ...

Page 7: ...ilter 1 after filter 1 muffler 1 dewpoint sensor 1 control system Associated documents Circuit diagrams see separate document Notes on accompanying documentation Accompanying documents such as operating instructions for options or related components must always be taken into account These contain additional information such as in respect of maintenance and are therefore essential for safe operatio...

Page 8: ... or danger to life and limb danger notes help you to avoid serious or life threatening situations for yourself and or third parties Target group of these operating instructions These operating instructions are intended for all persons working on and using the dryer We assume that all such persons are specialist personnel e g fitters or electricians The tasks described in the section Dryer Maintena...

Page 9: ...ion with other gases of fluid group 2 Depending on defined conditions it dries compressed air for industrial use The compressed air must be free of aggressive water oil and solid constituents Refer to Technical data on Page 66 for information on the defined conditions The dryer may only be operated in discontinuous operating mode when a start up facility pressure retention valve is installed The d...

Page 10: ...ng against sudden air ejection During expansion the pressure is released suddenly through the muffler A loud cracking noise occurs which can injure your hearing Particles carried in the air flow act like bullets and can injure your eyes or skin Always wear eye and ear protection therefore when you are in the vicinity of the dryer Attention Start up dryer in discontinuous operating mode Discontinuo...

Page 11: ...fety of the dryer and cause damage to property or personal injury Handling desiccant The desiccants are perfectly safe when in an unused condition However when filling and emptying the vessels with desiccants increased dust generation may occur Please comply with the following instructions When filling desiccants into the vessels wear a dust mask and eye protection If a spillage occurs any spilt d...

Page 12: ...s Label with setting pressure of start up device option Label with setting value for regeneration gas Filter ratings plates Type plate of the dryer Front view Please note these signs on the dryer Keep them complete and always legible Keep them complete and always legible ...

Page 13: ...ryer is under pressure Before commencing any work the plant must be depressurised Warning against sudden air ejection When the vessels are depressurised air flows suddenly out of the sound absorber This causes a sudden loud cracking noise Due to particles carried in the air flow there is a very considerable risk of eye injury When working on the dryer always wear eye and ear protection equipment R...

Page 14: ...ion option Compressed air inlet Start up device option Prefilter Control system Compressed air outlet ON OFF switch Power connector Muffler Solenoid valve block Differential pressure gauge option Transport lugs Vessel Dewpoint sensor Time controlled condensation drain option After filter Manual drain valve Stand profile Solenoids ...

Page 15: ...The compressed air then flows through the pressurised absorption tower from the bottom to the top In so doing the desiccants dehumidify the air The after filter at the dryer outlet filters any remaining solids from the flow of compressed air to protect the downstream components The dry compressed air is then routed via the piping system to the consumers Regeneration running in parallel to the adso...

Page 16: ...ration with a compressor This feature allows for synchronised and thus efficient dryer operation with discontinuous compressor operation as the dryer can be operated independently of the compressor Dewpoint sensing control With the dewpoint sensing control system you can operate the dryer in fixed or variable cycles In the fixed cycle switchover is effected after a fixed time period usually after ...

Page 17: ...drain on prefilter The purpose of the condensation drains is to drain off the liquid collected in the prefilter The time controlled condensation drains drain off the liquid at defined time intervals Differential pressure gauge for up and after filters The differential pressure gauge shows the pressure difference between the filter inlet and outlet The degree of filter contamination is determined b...

Page 18: ...er must remain closed off with plugs to prevent moisture getting into the dryer Only use suitable and technically perfect lifting gear with a sufficient carrying capacity The manufacturer will not be liable for any damage caused by incorrect storage or incorrect transportation Please note therefore the following instructions as well as the storage instructions on page 21 If the packaging is undama...

Page 19: ...r to its installation site Installing and anchoring the dryer Requirements for the installation site The conditions at the installation site have a large influence on the functional capability of the dryer and the service life of the desiccant In order to ensure a mode of operation which is as continuous as possible and low maintenance the installation site must meet the following requirements The...

Page 20: ...tallation site must be inspected by specialists Contact your distributor should you have any questions relating to the installation location Setup Remove the packaging of the dryer Check that the lifting eyebolts are secure in the holes in the top valve block Attach suitable lifting gear to the transport lugs Place the dryer at its installation site Transporting with crane Anchoring the dryer The ...

Page 21: ...talled compressed air outlet valve installed by the owner are both closed and that the dryer is depressurised Disconnect dryer from the compressed air system Disconnect the dryer from the electrical power supply and all external lines Use film material or similar to close the compressed air inlet apertures and compressed air outlet apertures on the dryer in order to protect them against contaminat...

Page 22: ...ention valve prevents excessively high flow occurring in the dryer or in the desiccant bed when starting up in a depressurised line system A pressure retention valve allows the pressure in the dryer to build up slowly as the valve only opens on reaching a defined minimum pressure The pressure retention valve is installed downstream of the dryer Compressed air tank The dryer used compressed air dur...

Page 23: ...ent the maximum permissible operating pressure and the permissible temperature being exceeded The data required to meet these preconditions are contained in the technical documentation attached in the annex Warning If the above preconditions are not complied with a safe operation of the dryer cannot be assured Also the functionality of the dryer may be detrimentally affected Connect piping In orde...

Page 24: ...rical supply cable corresponds to the power rating of the dryer and the electrical voltage provided by the customer Make the electrical supply cable to the dryer voltage free Secure the electrical supply cable to the dryer against switch on Undo bolt 1 on the connector and withdraw connector with seal from the switchbox Use a suitable tool to remove the terminal block from the connection box Undo ...

Page 25: ... control board see circuit diagram Regeneration in compressor synchronisation mode Dryers are delivered with the switch S1 set to position OFF at the factory If switch S1 is in the OFF position any regeneration process which has been started is always continued until completed If the switch S1 is in the ON position dryer regeneration will stop when the compressor stops On restarting the compressor...

Page 26: ... and begins to operate in fixed cycle mode i e time controlled If the switch is set to position II the dryer is switched on and begins to operate with compressor synchronisation in variable cycle mode i e dew point controlled Position II is only relevant for operation with compressor synchronisation and or dewpoint sensing control Switch box with ON OFF switch Display panel The display panel at th...

Page 27: ...ult display The figure to the left indicates the current processing step the figure to the right shows the remaining time in seconds In this example step 2 is being completed whereby there are 215 seconds remaining SEr The SEr display appears after every 8000 operating hours service is displayed for periods of 1 minute alternating with the default display Notify the instructed service personnel as...

Page 28: ...e standby phase and no regeneration air is required Pressure gauges Pressure gauges are assigned to both vessels and show the operating overpressure The operating overpressure indicates the operating phase of the relevant vessel During adsorption the pressure gauge should indicate the nominal operating overpressure During regeneration the indication of the pressure gauge on the regenerating vessel...

Page 29: ...s Therefore only switch on the dryer when the full operating pressure is shown on both pressure gauges Caution when starting up the dryer The required dewpoint can only be reached with sufficient regeneration of the desiccant The dryer should therefore be operated for at least 12 cycles after start up to ensure the desiccant bed is evenly regenerated Attention Start up dryer in discontinuous opera...

Page 30: ...em parts which are pressurised valves connections etc are free from wear symptoms and defects Dryer settings Setting times of the operating phases Warning The factory settings on the control board in the switch box must not be changed on any account without prior approval by the manufacturer Safe operation of the dryer cannot be guaranteed if the factory settings are changed Also the functionality...

Page 31: ...in the section Trockner drucklos machen und außer Betrieb nehmen on page 35 The dryer may only be restarted after all defects have been eliminated Before start up ensure that no tools or other foreign parts have been left lying in a part of the dryer where they might pose a hazard to the dryer being started up Open compressed air supply and switch on dryer For start up please proceed in the sequen...

Page 32: ...Operate dryer immediately in the compressed air system Ensure that the compressed air system downstream of the dryer is pressurised or that a start up device option see page 16 was installed downstream of the dryer This is even more important the larger the compressed air system downstream of the dryer and the more often the compressor operates in cut out mode The ambient temperature must not drop...

Page 33: ...ion on regeneration see Page With dewpoint sensing control Dryers equipped with dewpoint sensing control operated in variable cycle mode based on the measured dewpoint of the dried air at the compressed air outlet As soon as a certain dewpoint is reached as the desiccant in the absorbing vessel is saturated the vessels are switched The dewpoint at which a switchover is made is preset at the factor...

Page 34: ...the air flow act like bullets and can injure your eyes or skin Always wear eye and ear protection therefore when you are in the vicinity of the dryer With dewpoint sensing control Display of dewpoint The digital display at the front of the switch box shows the currently measured dewpoint The range of display is 100 C 148 F to 20 C 68 F The dewpoint at which a switchover is made is preset at the fa...

Page 35: ...e routine will be required The desiccant and the dust screen should also be checked Note If the unit is equipped with a compressor synchronisation system first switch off the compressor and then wait until the dryer has reached the standby phase before switching it off with the ON OFF switch This ensures that the regeneration cycle is completed and that the pressure in both vessels is at the same ...

Page 36: ... Ensure that the compressed air inlet valve provided by the operator is open Set ON OFF switch to I The program continues the cycle from the point at which it was interrupted The ambient temperature must not drop be Avoid a sudden drop in pressure in any circumstance If pressure drops too fast this may cause damage to the dryer Therefore the compressed air outlet valve must always be opened quite ...

Page 37: ...use injuries Only slacken off screw connections and loosen components with great care and slowly Allow the system to decompress over night several hours before carrying out maintenance work Warning against sudden air ejection During expansion the pressure is released suddenly through the muffler A loud cracking noise occurs which can injure your hearing Particles carried in the air flow act like b...

Page 38: ...performed by authorised specialists Component Maintenance task to be carried Maintenance interval weekly 12 months 24 months see page Complete dryer Carry out visual and function checks 41 Vessel pressure gauge Check dam pressure 41 Muffler Clean muffler replace if necessary 44 Dew point sensor Replace 42 Filter elements and O rings Replace Inlet and expansion valves V1 V4 Replace 47 Pilot valves ...

Page 39: ... be used once Switch off the controller Caution The electric line is still live Do not touch live parts Open the lid to the Multitronic controller The circuit board in housed underneath it Slot the dongle into the dongle interface X9 PC Press and hold the reset key S3 Switch on the controller The following appears in the display for a short time 0 SET then flashing OFF The service counter is then ...

Page 40: ...pecial tools required for 12 24 month maintenance Toolkit 1 The HDK Toolkit 2 is required to successfully change the desiccant safely This toolkit is required for easy and safe removal installation of the tower piston Toolkit 2 The HDK Toolkit 3 is required to easily and safely releasing the tower connection piece from the valve blocks Legend to special tools Item Description 1 Hook puller 2 Valve...

Page 41: ...he respective pressure gauge indicates 0 bar Then there is no dam pressure If the dam pressure is greater than 0 bar Depressurise the dryer and shut it down see page 35 Dam pressure can be caused by a blocked muffler a blocked dust sieve and desiccant which is too old The respective necessary maintenance measures are described in the following sections The connection line If following depressurisa...

Page 42: ...e damaged if subjected to forceful vibrations or shocks Therefore please handle the dew point sensor with great care at all times Replace the sensor as follows Depressurise the dryer and shut it down see page 35 Loosen the screw at the adapter and disconnect signal cable with the adapter Remove dewpoint sensor from the sensor cell by turning the nut Take the new dewpoint sensor from the box remove...

Page 43: ...e from the threaded rod Clean the filter mount and the thread of the housing section Replace both O rings in the housing see figure below Lightly grease the thread area and the O rings with the recommended assembly paste Screw the new filter element including seal onto the threaded rod Screw the filter bottom section into the top section by 2 to 3 thread turns In doing so observe the ease of motio...

Page 44: ...n Check that all screw connections are tight If no other maintenance work is to be carried out Restart the dryer see page 36 Undo muffler Replacing inlet expansion valves V1 V4 The main valves in the solenoid valve block are wearing parts and should be replaced every 12 months Refer to the flow diagram on Page 73 for the layout of the solenoid valve block Note We recommend removing the entire sole...

Page 45: ...damage replace if damaged Carefully grease O ring 3 and fit in valve seat Fit valve seat 2 in valve plate 1 Inlet valve Insert piston 4 in the hole while pressing the piston ring 5 together by hand so that the piston can be moved a little in the housing Caution functional reliability Ease of movement is important for the trouble free function Fit new compression spring 7 in piston 4 Remove old O r...

Page 46: ... Correctly fit hook puller Clean channels with compressed air Fit the new lightly greased O rings 26 27 on the bush Fit valve seat 18 with new lightly greased O ring 19 Push the compression spring 24 and piston 20 with piston ring 22 into the sleeve 25 Tip Tack the piston ring 22 with grease so that the O ring 27 of the bush slides smoothly into the hole Use special tool Item 2 to push the bush 25...

Page 47: ...work can be conveniently performed on a workbench Depending on the installation situation and dryer model however it may be necessary to remove and tilt the entire dryer for this purpose Replace desiccant To replace the desiccant it is first necessary to remove several components of the tower Follow the sequence described below to ensure the desiccant is changed successfully Depressurise the dryer...

Page 48: ...alve block Tower connection pieces Replacing desiccant seals and dust screen The service life of the desiccant is usually approx 2 years Note Dust sieves are installed in the vessel that retain the desiccant dust If these dust sieves block a dam pressure is generated that may impair the function of the dryer When changing the purifying agent we also recommend that you clean or renew the dust side ...

Page 49: ...he piston until the retaining segments are accessible see arrow Remove retaining segments note order Tip Form a ring with the segments Removing piston Note The piston may be firmly pressed into the tower if the dryer was pressurised beforehand Use a suitable tool to release the piston Make sure that you pull the piston straight upwards Make sure the piston is not skew Pull out the piston with the ...

Page 50: ...corresponding to the layer configuration see above Caution do not exceed the fill level Do not fill up to the upper edge Leave sufficient space for the built in parts HDK MT 15 to 25 approx 160 mm HDK MT 30 to 70 approx 180 mm Clean dust screen with compressed air and replace on the desiccant bed Important There must be no desiccant on the dust sieve Fit new dust filter with lightly greased O ring...

Page 51: ...should be replaced every 24 months The two valves are located on the side of the solenoid valve block Replacing pressure build up valve Follow the steps described in the following to change the check valves Depressurise the dryer and shut it down see page 35 Undo plug screw 17 Remove metal ring 16 Note Make sure that you keep this ring 16 in a safe place and reinstall it when reassembling the chec...

Page 52: ...t to damage the valve block Valve seats and installation holes should be cleaned prior to assembly to ensure they are free of dust and particles The valve seats of the pilot control unit are prone to misalignment To ensure you do not damage the valve seat the end sleeve must always be removed with the solenoids energised Note In addition to the required safe working procedures the following criter...

Page 53: ...l unit Y1 Y2 Fit compression spring 132 pin 133 solenoid armature 127 and pin 128 on special tool Item 5 Slide on end sleeve Important The pilot control unit is correctly installed when the end sleeve can be pushed down to the base of the gauge Tip Slide the end sleeve into the solenoid and energise the solenoid via rectifier connector observe voltage supply Screw end sleeve 116 into the mounting ...

Page 54: ...4 Y5 Proceed as follows to install a new pilot control unit Y3 Y4 Y5 Fit new lightly greased O ring 310 onto the end sleeve 316 Fit valve seat 301 into the hole and push in as far as it will go Fit washer 334 in end sleeve 316 Insert compression spring 332 and pin 333 into solenoid armature Insert solenoid armature 327 into end sleeve 316 Fit solenoid 370 on end sleeve 316 without the seals Energi...

Page 55: ...sed dryer Maintenance tasks should only be carried out with the system switched off and depressurised Note We recommend Toolkit 1 for the following tasks Replacing upper check valves The check valves in the top check valve block are subject to minimal wear Possible signs that the valves need replacing The volume of regeneration gas increases audibly The dewpoint changes depending on the type of ad...

Page 56: ...ctions are tight If no other maintenance work is to be carried out Restart the dryer see page 36 Assembling main check valve RV1 RV2 Depressurise the dryer and shut it down see page 35 Undo plug screw 11 Pull bush 8 out of valve plate 1 with aid of thread M36 Remove piston 4 and compression spring 7 from valve plate 1 Remove ring 9 from valve seat 2 Use special tool Item 1 to remove valve seat 2 f...

Page 57: ...re tight If no other maintenance work is to be carried out Restart the dryer see page 36 Replacing needle valve VN The regeneration gas volume indicates the amount of regeneration gas that flows through the tower to be regenerated The regeneration gas volume can be set with the needle valve in the check valve block The manufacturer presets the regeneration gas volume at the factory to the specifie...

Page 58: ...ection therefore when you are in the vicinity of the dryer Wait until a tower has expanded and has been in the dehumidification phase for 8 minutes The regeneration gas volume can be set on the needle valve with a screwdriver The number of turns to set the regeneration gas volume at the respective pressure level is specified in the following table table Regeneration gas volume setting Note on meas...

Page 59: ...ting by tightening the lock nut If no other maintenance work is to be carried out Restart the dryer see page 36 Turns Output at 100 bar Output at 350 bar m h m h 0 1 0 1 0 0 5 1 7 3 4 1 2 2 5 7 1 5 2 8 8 1 2 3 3 10 5 2 5 3 9 12 8 3 4 4 15 2 3 5 5 0 17 5 4 5 5 19 9 4 5 6 1 22 3 5 6 7 24 6 5 5 7 2 27 0 6 7 8 29 3 6 5 8 3 31 7 7 8 9 34 1 7 5 9 4 36 4 8 10 0 38 8 8 5 10 5 41 1 9 11 1 43 5 9 5 11 6 45 ...

Page 60: ...ressure on the prefilter if necessary renew filter element Compressed air volume flow is too high Reduce compressed air flow rate Compressed air inlet temperature is too high Reduce compressed air inlet temperature or pre connect a compressed air cooler Condensate trap option on the prefilter does not work Check function of the condensate trap option if necessary clean or renew Desiccant is contam...

Page 61: ...compressor synchronisation circuit Power supply interrupted cable broken Reconnect the unit to the power supply V1 V2 valve does not open correctly see Error in control programme Restart programme Control board is defective Check the fuses switch cabinet supply line and renew the PCB if necessary No expansion V3 V4 valve does not open correctly see Insufficient operating pressure Increase operatin...

Page 62: ...ctive or irreversibly contaminated Replace sensor sens or 999 Sensor not powered or cable or sensor defective sensor defective Sensor sensor cable or sensor adapter defective Visual inspection If necessary check 24V voltage supply at terminals 4 and 6 Replace defective component s SEr Display for service interval Regular maintenance tasks must be carried out The display appears after every 8000 op...

Page 63: ...tion Explanation 15 Desiccant Handling 11 Maintenance interval 38 Service life 48 Dew point Alarm value 62 Switching value 32 33 Dewpoint sensor Maintenance interval 38 Dewpoint sensing control 16 33 Digital display Explanation 27 Documentation technical 65 Dongle use 39 Dryer Maintenance interval 38 Drying agent storage 21 Dust generation 11 48 Dust mask 11 Dust sieves Maintenance interval 38 E E...

Page 64: ...installation 22 Regeneration explanation 15 Restarting Pressure characteristics 36 Risk of skidding 13 Risk of slipping Change of desiccant 48 S Safety notes 9 general 10 Safety valves 30 Scope of delivery 7 Seals Maintenance interval 38 Service Details on 4 Shutdown valves 24 Shutting down 35 Emergency 35 Sound pressure level 66 Spare parts 38 Specialist personnel 22 Standby phase with dew point ...

Page 65: ...6 65 Annex with technical documentation This annex comprises the following information and technical documentation Technical data Replacement and wear parts list Logic control diagram Flow diagram Dimensional drawing ...

Page 66: ...mpressed air and gaseous nitrogen Fluid group as per Pressure Equipment Directive 2 Electrical connection Mains voltage standard 230 V 50 60 Hz Alternative mains voltage 115 V 50 60 Hz Protection class IP65 Please note type plate and attached electrical circuit diagram Noise emission Sound level 3 dB A 1 95 115 dB A 1 related to free field measurement 1 m field Dimensions Please observe the dimens...

Page 67: ...XP GH9 100ZP VV HDK MT 50 100 520 21 8 III GH9 100XP GH9 100ZP VV HDK MT 70 100 650 27 0 III GH9 100XP GH9 100ZP VV 350 bar HDK MT 15 350 200 3 7 III GH7 350XP GH7 350ZP VV HDK MT 20 350 300 5 2 III GH7 350XP GH7 350ZP VV HDK MT 25 350 400 6 7 III GH7 350XP GH7 350ZP VV HDK MT 30 350 500 8 1 III GH7 350XP GH7 350ZP VV HDK MT 40 350 780 11 3 IV GH9 350XP GH9 350ZP VV HDK MT 50 350 940 14 2 IV GH9 3...

Page 68: ...hs Reset module prefilter after filter element 4x O ring for filter casing 4x main valve V1 V4 as well as 4x O ring for tower connection piece 4x O ring for tower piston 2x dust screen 5x pilot control valve Y1 Y5 2x check valve RV5 RV6 HDK MT 40 70 SKH40 H70 D2 24 Desmix Preventative adsorption packs for each model For model Order No Maintenance Scope of delivery HDK MT 15 100 H15 100 D2 DESMIX 2...

Page 69: ... RV4 As required Four RV1 RV4 check valves RKESC HDK 230 NH 5 solenoid valve coils 230 V 50 60 Hz RKESC HDK 115 NH 5 solenoid valve coils 115 V 50 60 Hz RKH15 H70 PWS 2 tower connection pieces with O rings Accessories separate or installed at factory Order No Description Suitable for model Time controlled drain for prefilter various mains voltages TRAP2 100 G230 P Time controlled solenoid valve G1...

Page 70: ...VASVPB 415 20 Pressure retention valve G3 4 PN415 with adjustable opening pressure including screw connection and T piece for connection of a regeneration gas return facility HDK MT 40 100 to HDK MT 70 100 HDK MT 40 350 to HDK MT 70 350 VASVPB 100 15 Pressure retention valve G1 2 PN100 with adjustable opening pressure including screw connection and T piece for connection of a regeneration gas retu...

Page 71: ...HDK MT350_EN_06 71 Logic control diagram Adsorption in B1 and regeneration in B2 ...

Page 72: ...72 HDK MT350_EN_06 Regeneration in B1 and adsorption in B2 ...

Page 73: ... Pressure gauge V1 V4 Main valve RV1 RV6 Check valves Y1 Y5 Pilot valves VPL25 Dust sieve SDD Muffler CB Control system Optional XP Prefilter VPB Start up device ZP VV After filter PID Differential pressure gauge VN Needle valve TRAP Time controlled drain MIC Dewpoint sensor Plug T piece ...

Page 74: ...t kg G A B C D 100bar 350bar HDK MT 15 700 1050 370 300 160 190 HDK MT 20 700 1250 370 480 180 220 HDK MT 25 700 1450 370 680 200 250 HDK MT 30 700 1650 370 880 220 280 HDK MT 40 770 1650 370 1100 240 310 HDK MT 50 770 1850 450 1300 260 340 HDK MT 70 770 2075 450 1500 280 380 ...

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