Panduit CT-930LPCH Operation Manual Download Page 1

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CT-930LPCH

and CT-940CH/BJO

PA29199A01

Rev. 00 6-2018

REMOTE HYDRAULIC COMPRESSION TOOLS

CT-930LPCH CRIMP HEAD

CT-940CH/BJO CRIMP HEAD

Table of Contents

SYSTEM SPECIFICATIONS ........................................................................................................................... 1

OPTIONAL ACCESSORIES

(sold separately)

................................................................................................ 1

PRECAUTIONS AND GENERAL GUIDELINES .............................................................................................. 3

DIE SELECTION ............................................................................................................................................. 5

DIE IDENTIFICATION FOR USE WITH MATCHED COMPRESSION CONNECTOR ..................................... 5

DIE INSTALLATION ........................................................................................................................................ 6

TOOL OPERATION

(see Figures 3 and 4 above)

........................................................................................... 7

MAINTENANCE .............................................................................................................................................. 8

PERIODIC MAINTENANCE ........................................................................................................................ 8

CLEANING AND LUBRICATION OF TOOL HEAD ...................................................................................... 8

VISUAL INSPECTION ................................................................................................................................. 8

FORCE INSPECTION / CALIBRATION ....................................................................................................... 9

CONTACT INFORMATION ............................................................................................................................. 9

WARNING: Read all safety warnings, instructions, illustrations and

specifications provided with this power tool.

Failure to follow all instructions

listed below may result in electric shock, fire and/or serious injury

Save all warnings and instructions for future reference.

Email:

[email protected]

EU Website:

www.panduit.com/emea

EU Email: emeatoolservicecenter

@panduit.com

www.panduit.com

Panduit Corp. • Tinley Park, IL USA

Technical Support

Tel: 1-800-777-3300

Panduit Europe • EMEA Service Center

Almelo, Netherlands

Tel: +31 546 580 452 • Fax: +31 546 580 441

Summary of Contents for CT-930LPCH

Page 1: ...NG AND LUBRICATION OF TOOL HEAD 8 VISUAL INSPECTION 8 FORCE INSPECTION CALIBRATION 9 CONTACT INFORMATION 9 WARNING Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Save all warnings and instructions for future reference Email techsupport pandui...

Page 2: ...900HPH 10 foot Hydraulic Hose Dimensions 14 5 L x 4 1 H x 2 5 W 386 L x 104 H x 64 W mm Weight 14 5 lbs 4 8 kg Hydraulic Fittings BJO model has 90 swivel Parker Hannifin 3 8 Female Quick Coupler Carrying Case Included with CT 940CH Tool NOTE CONNECTIONS UTILIZING THIS TOOL ARE U L LISTED AND C S A CERTIFIED ONLY WHEN PANDUIT COMPRESSION CONNECTORS ARE USED USE OF ANY OTHER BRAND OF COMPRESSION CON...

Page 3: ...x 1 4 W in Weight 3 0 kg 6 6 lbs CT 902RFS Remote Foot Switch Remote Foot Switch allows for hands free operation Dimensions 243 L x 173 H x 180 W mm 9 6 L x 6 8 H x 7 1 W in Weight 3 5 kg 7 7 lbs CT 940CHHAN Handle can be mounted to crimp head for ease in movement when performing multiple crimps PG 1 Verifies the PSI reading of the CT 902HP Hydraulic Pump and CT 902HP 5K Low Pressure Hydraulic Pum...

Page 4: ...r any of its components the unit MUST be disconnected from the power supply outlet WARNING Read and understand all of the instructions and safety information in this manual before operating or servicing this tool WARNING Electric Shock Hazard This tool is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment WARNING Wear eye protection wh...

Page 5: ... Improper combinations can result in an incomplete crimp The relief valve will sound to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Inspect tool before use A worn or damaged tool may result in breakage striking the operator or nearby personnel Do not lift crimp head by pulling hydraulic hose assembly If tool is to be moved frequently the CT...

Page 6: ...dvisable to return the tool to room temperature for 1 hour before using Avoid dropping the tool Extreme shock may damage the hydraulic circuit and result in malfunction of the tool Always verify the proper size compression connector for the conductor by checking the color code and the printing on the compression connector DIE SELECTION Match index number and color on die see Figures 1 and 2 on Pag...

Page 7: ...1 Select the appropriate dies to match the compression connector to be crimped 2 Align one of the die halves in the die cavity contour in the tool head or ram While depressing the die release buttons slide the die half so it is seated in the die cavity Release the die release buttons and check to ensure the die is locked into place Repeat procedure with second die half FIG 3 CT 930LPCH LOW PRESSUR...

Page 8: ...he CT 930LPCH and CT 940CH BJO Tool Heads have been charged with hydraulic fluid at the factory Remove the dust cap from the connector coupling on the tool CAUTION Upon removing the dust cap be sure to keep the hydraulic fittings on the tool head hydraulic pump and hydraulic hose free from contaminates Failure to do so may lead to malfunction of the tool head and or hydraulic pump 3 Connect the co...

Page 9: ...g the tool head openings free of foreign matter and debris When using the tool regularly check that no foreign matter or debris exists in the open areas between the ram and tool head Thoroughly clean and lubricate the tool head A tool that is dirty with excessive foreign matter may jam and become damaged during operation 3 The hydraulic system has been calibrated and sealed at the factory Contact ...

Page 10: ...warrant The tool output force can be certified by using a Panduit Compression Gauge CG 920 or CG 940 purchased separately see Optional Accessories on Page 1 or return tool to Panduit Global Service Center for maintenance and calibration CONTACT INFORMATION Panduit Global Service Center USA 16530 W 163rd Street Lockport IL 60441 Technical Support 1 800 777 3300 Panduit EMEA Service Center EUR EMEA ...

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