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Panasonic YX-09KGC2, Operating Instructions Manual, Page: 1 / 23

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Operating Instructions 

 

LIQUID COOLING UNIT 

 

Model No.

：

YX-09KGC2

 

 

 

 

 

 

●  

Thank you for your purchase of Panasonic welding power source.

 

●  

Before operating this product, please read the instructions carefully and save this 
manual for future use.First of all, please read “Safety precautions” or “Safety manual”. 

● 

SPEC. No.

：

YX-09KGC2HGP

 

 

Panasonic Welding Systems (Tangshan) Co., Ltd.

 

 

WTX021TE0PAA0

2

Summary of Contents for YX-09KGC2

Page 1: ...rchase of Panasonic welding power source Before operating this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YX 09KGC2HGP Panasonic Welding Systems Tangshan Co Ltd WTX021TE0PAA02 ...

Page 2: ...TO THE TANK 8 5 2 PRIOR TO OPERATION 9 5 3 OPERATION PROCEDURE 9 6 ABOUT COOLANT 10 7 MAINTENANCE 11 7 1 DAILY CHECK 11 7 2 PERIODIC CHECKS 12 8 TROUBLESHOOTING 13 9 COMPONENT CONFIGURATION DIAGRAM AND CONFIGURATION TABLE 15 9 1 COMPONENT CONFIGURATION DIAGRAM 15 9 2 COMPONENT CONFIGURATION TABLE 16 10 DIMENSIONS 17 11 CIRCUIT DIAGRAM 18 11 1 COOLANT CIRCUIT DIAGRAM 18 11 2 ELECTRICAL CIRCUIT DIAG...

Page 3: ...and periodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of thi...

Page 4: ...working above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exha...

Page 5: ...While performing maintenance work or repair work provide fence or the like around the welding machine so that unauthorized person can not come close carelessly Welding wire Welding wire especially wire tip part can cause injury 1 Do not perform inching operation or pull the torch switch with your eyes face or body close to the end of the welding torch wire extends out from the end of the welding t...

Page 6: ...ble for storage and use in rain or snow If the liquid cooling system needs to be placed on an inclined plane anti overturning measures should be taken Note Fuse shall be set in the input protection distribution box equipped with each liquid cooling system and the fuse with AC 500V or above shall be used The recommended fuse capacity is 6A 2 2 Handing and tansport In case of transferring the unit o...

Page 7: ...ng to be used to rotate the motor shaft manually using minus screwdriver Do not inset the screwdriver while the unit is in operation 8 COOLANT SUPLLY A cooolant supply port CAUTION Keep the lid on unless refilling coolant 9 COOLANT LEVEL Min It indicates the minimum cooolant level Make sure to keep the cooolant beyond the level at any time including during operation 10 Setscrew 2 pcs Retaining typ...

Page 8: ...rocurement and grounding resistance please consult your company s facility engineer In case of re connecting used water hoses or the water cooling unit make sure to rinse their water paths prior to connecting work so as to remove remaining microorganisms or so Make sure to connect each connection completely Example of connection with coolant cooled TIG welding power sourse Example of connection wi...

Page 9: ...7 Example of connection with MIG MAG welding power soerse ...

Page 10: ... pipe make sure it is reliable and tight 3 If the coolant pipe connection is not reliable it will leak or suck in air resulting in poor operation and pump failure 4 When the connection is reliable there will be a sound of click Procedure Prepare 9 liters of coolant a About the coolant in Chapter 5 b 9 liters To supply coolant to the tank c About 1 liter To refill the tank after starting the operat...

Page 11: ...d down 5 2 Prior to operation Check to make sure that the tank contains water above the Min level to prevent idling Idling causes pump failure 5 3 Operation procedure 1 Turn ON the power switch of this unit then the pump start circulate the coolant inside the torch On first use Please note that in case of using this unit for the first time it will take about ten seconds after power is turned on be...

Page 12: ... is required inorder to avoid fouling in the coolant tank Glycol coolant Once a year Empty the tank and pipes if the unit is to be left unused for a long period Some components in the coolant can settle in t he coolant pipes which ca n cause t rouble rotating t he pump Method of removing cooling liquid Use compressed air to blow the coolant into the coolant tank from the coolant inlet and out let ...

Page 13: ...le s If a trunk cable is used check if the relay connections are secure and if the live parts for exposed Check cable film for damage or wear Check if any undoe force is applied To prevent electric shocks and safe operation check them without fail Water flow switch If it is not in use check if connector cover is on If it is in use check the lock ring of the counterpart connector for tightness To s...

Page 14: ...d for each to the port promptly to prevent water leak from the unit IMPORTANT Use only neutral cleansers to clean plastic parts otherwise parts of the plastic may melt or be deformed Frequencya Check points Note 1 4 times a month Around tank Check for water leakage Open the front panel to check Every year or Every 2000 hours Coolant in case of using PANA COOLANT Replace with a new one Interior and...

Page 15: ...power box and this unit unless it is necessary If it is necessary to remove any panel such as top panel of this unit provide fence or the like around the unit to prevent any person to get close to it In the event of an error refer to the following troubleshooting table For further assistance please contact sales distributor or Panasonic representatives To maintain high performance and functions Pa...

Page 16: ...bnormal Pump failure Do the remedy 3 if not then 4 of the Overload protection switch trip 4 Pump rotation is not smooth The coolant components are firmly fixed inside the pump 5 Pump rotates but coolant does not circulate or flow rate is low Shortage of coolant Replenish coolant Clogged filter Clean the filter Clogged pipe Clean all pipes including torch thoroughly and replace the coolant with a n...

Page 17: ...onent configuration diagram and configuration table 9 1 Component configuration diagram 00 2 3 4 5 6 7 8 10 11 13 14 15 16 17 22 12 12 12 12 18 20 11 21 23 24 25 26 29 30 31 32 9 28 1 27 19 28 23 23 33 34 35 36 ...

Page 18: ...Fan 6C 200B 2 16 Pipe joint assembly WTUJH00002 1 O ring P10 4D70N 2 17 Diversion assembly WTXJH00004 1 18 Pipe joint TSM12988 1 19 Flow switch SSALFW01 1 20 Pipe joint TSM12989 1 21 Pipe joint TSMJ0114 1 22 Rubber hose CH9X2BK 1 3m The total length is 1 3m 23 Nut CMN5 801 02 4 24 Inlet connection TSMJ0248 1 25 Outlet connection CJH00005 1 26 Pump LNY2841 M0022 1 27 Tank assembly WTXWW00002 1 Incl...

Page 19: ...17 10 Dimensions Unit mm 380 530 70 330 300 432 54 ...

Page 20: ...18 11 Circuit diagram 11 1 Coolant circuit diagram 11 2 Electrical circuit diagram Electrical circuit schematic diagram Flow signal output diagram and schematic diagram ...

Page 21: ...acking Product Name Quantity Unit Remarks Liquid Cooling Unit 1 set Operation Manual 1 set Glass Tube Fuse 3A 1 pcs Coolant pipe C 1 pcs The length of water pipe is 2 5m Coolant pipe D 1 pcs The length of water pipe is 1 5m Flow switch control line 1 pcs The length is 1 5m ...

Page 22: ...oolant m 25 2 Maximum load kg 70 Overall dimensions WxDxH mm 380X530X485 3 Enclosure protection class IP21S Mass kg 34 without coolant Standard GB T 15579 2 2014 EMC Class A 1 When our standard 300A liquid cooled TIG welding torch 4m is connected 2 When directly connected with our standard 300A Liquid cooled TIG welding torch 4m Extended hose inner diameter 6mm including torch cable length 3 The f...

Page 23: ... not be brought as is into the EU after January 1 1995 The same restriction also applies to any country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization and then assign the organization to dispose the product The standard of the product This product is...

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