Panasonic WHSD24BE51 Service Manual Download Page 85

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<Model: WH-UD24BE5-1, WH-UD30BE5-1>

(Note)

• All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
• “O” marked parts are recommended to be kept in stock.

[PHAAM] Printed in Malaysia

SFYW1002 - 00

REF. NO.

DESCRIPTION & NAME

QTY.

WH-UD24BE5-1

WH-UD30BE5-1

REMARKS

BASE PAN ASS’Y

CWD52K1224

←

COMPRESSOR DC 280V

5KD240XCC21

←

BUSHING-COMPRESSOR MOUNT

CWH50055

←

NUT FOR COMP. MOUNT.

CWH561049

←

PACKING

CWB811017

←

CONDENSER COMPLETE

CWB32C2846

←

CRANKCASE HEATER (COMPRESSOR)

CWA341043

←

DISCHARGE MUFFLER

CWB121013

←

CRANKCASE HEATER (BASE PAN)

CWA341061

←

3-WAYS VALVE (GAS)

CWB011251

←

4-WAYS VALVE

CWB001026J

←

2-WAYS VALVE (LIQUID)

CWB021330

←

SOUND PROOF MATERIAL-COMP.

CWG302245

←

SOUND PROOF MATERIAL

CWG302246

←

SOUND PROOF BOARD ASS’Y

CWH151195

←

V-COIL COMPLETE FOR 4-WAYS VALVE

CWA43C2169J

←

V-COIL COMPLETE FOR EXP. VALVE

CWA43C2342

←

SENSOR COMP. (OUTLET & COND. THERMISTOR)

CWA50C2652

←

SENSOR COMP. (DISCHARGE THERMISTOR)

CWA50C2528

←

SENSOR COMP. (TANK THERMISTOR)

CWA50C2665

←

CABINET REAR PLATE CO.

CWE02C1044

←

CONTROL BOARD ASS’Y

CWH10K1100

←

TERMINAL BOARD ASS’Y

CWA28K1198

←

ELECTRONIC CONTROLLER (CAPACITOR)

CWA745870

←

ELECTRONIC CONTROLLER (NOISE FILTER)

CWA745745

←

ELECTRONIC CONTROLLER (MAIN)

CWA73C4681R

CWA73C4682R

REACTOR

G0C592J00003

←

TERMINAL COVER

CWH171039A

←

NUT FOR TERMINAL COVER

CWH7080300J

←

BRACKET FAN MOTOR

CWD54K1052

←

50a

SCREW - BRACKET FAN MOTOR

CWH551040J

←

FAN MOTOR

EHDS80C60AC

←

54a

SCREW-FAN MOTOR

CWH551016J

←

PROPELLER FAN

CWH00K1006

←

NUT - PROPELLER FAN

CWH561051

←

CABINET FRONT PLATE

CWE061118A

←

DISCHARGE GRILLE

CWE201073

←

CABINET SIDE PLATE

CWE04K1019A

←

WIRE NET

CWD041102A

←

CABINET TOP PLATE CO.

CWE03C1053

←

CABINET FRONT PLATE CO.

CWE06C1245

←

HANDLE

CWE161008

←

TUBE ASS’Y (CAPILLARY TUBE)

CWT07K1511

←

EXPANSION VALVE

CWB051029

←

PRESSURE SWITCH

CWA101007

←

ELECTRO MAGNETIC SWITCH

CWA001023

←

PIPE COVER (FRONT)

CWD601074A

←

PIPE COVER (BACK)

CWD601075A

←

STRAINER

CWB111024

←

HIGH PRESSURE SENSOR

CWA50C2570

←

Summary of Contents for WHSD24BE51

Page 1: ...4BE5 1 5 2 2 WH SD30BE5 1 WH UD30BE5 1 7 3 Features 9 4 Location of Controls and Components 10 4 1 Indoor Unit 10 4 2 Outdoor Unit 12 5 Dimensions 13 5 1 Indoor Unit 13 5 2 Outdoor Unit 14 6 Refrigeration And Water Cycle Diagram 15 7 Block Diagram 16 8 Wiring Connection Diagram 17 8 1 Indoor Unit 17 8 2 Outdoor Unit 18 9 Electronic Circuit Diagram 19 9 1 Indoor Unit 19 9 2 Outdoor Unit 20 10 Print...

Page 2: ...ycle System 40 16 2 Relationship Between The Condition Of The Air to Water Heatpump Indoor And Outdoor Units And Pressure And Electric Current 41 16 3 Breakdown Self Diagnosis Function 42 16 4 Error Codes Table 43 16 5 Self diagnosis Method 44 17 Disassembly and Assembly Instructions 70 17 1 To Remove Front Plate 70 17 2 To Remove Cabinet 70 17 3 To Remove Pressure Gauge 71 17 4 To Remove Control ...

Page 3: ...rcuit and single outlet must be used If electrical circuit capacity is not enough or defect found in electrical work it will cause electrical shock or fire 10 This equipment must be properly earthed Earth line must not be connected to gas pipe water pipe earth of lightning rod and telephone Otherwise it may cause electric shock in case equipment breakdown or insulation breakdown 11 Do not use join...

Page 4: ...elting point than standard solder typically the melting point is 50 F 70 F 30 C 40 C higher Please use a high temperature solder iron In case of the soldering iron with temperature control please set it to 700 20 F 370 10 C Pb free solder will tend to splash when heated too high about 1100 F 600 C 7 Power supply connection to the indoor unit 1 Power supply point should be in easily accessible plac...

Page 5: ... m ft 7 23 0 Pipe Length Range m ft 3 9 8 30 98 4 I D O D Height Difference m ft 20 65 6 Additional Gas Amount g m oz ft 30 0 3 Refrigeration Charge Less m ft 10 32 8 Compressor Type Hermetic Motor Motor Type Brushless 4 poles Rated Output kW 1 70 Fan Type Propeller Fan Material PP Motor Type Transistor 8 poles Input Power W Output Power W 60 Fan Speed rpm 580 Heat Exchanger Fin material Aluminium...

Page 6: ...l dB 43 Dimension Height mm inch 644 25 11 32 Width mm inch 504 19 27 32 Depth mm inch 295 11 5 8 Net Weight kg lbs 25 55 Refrigerant Pipe Diameter Liquid mm inch 6 35 1 4 Gas mm inch 15 88 5 8 Water Pipe Diameter Inlet mm inch 19 05 3 4 Outlet mm inch 19 05 3 4 Water Drain Hose Inner Diameter mm inch 15 00 19 32 Pump Motor Type Capacitor Run Induction Motor 2 5 μF No of Speed 3 Input Power W 100 ...

Page 7: ...ht Difference m ft 20 65 6 Additional Gas Amount g m oz ft 30 0 3 Refrigeration Charge Less m ft 10 32 8 Compressor Type Hermetic Motor Motor Type Brushless 4 poles Rated Output kW 1 70 Fan Type Propeller Fan Material PP Motor Type Transistor 8 poles Input Power W Output Power W 60 Fan Speed rpm 640 Heat Exchanger Fin material Aluminium Pre Coat Fin Type Corrugated Fin Row Stage FPI 2 30 17 Size W...

Page 8: ...idth mm inch 504 19 27 32 Depth mm inch 295 11 5 8 Net Weight kg lbs 25 55 Refrigerant Pipe Diameter Liquid mm inch 6 35 1 4 Gas mm inch 15 88 5 8 Water Pipe Diameter Inlet mm inch 19 05 3 4 Outlet mm inch 19 05 3 4 Water Drain Hose Inner Diameter mm inch 15 00 19 32 Pump Motor Type Capacitor Run Induction Motor 2 5 μF No of Speed 3 Input Power W 100 Hot Water Coil Type Brazed Plate No of Plates 4...

Page 9: ...ion Gas leakage protection Prevent compressor reverse cycle Inner protector to protect compressor Serviceability Improvement Breakdown Self Diagnosis function System Status Check Buttons for servicing purpose System Pumpdown Button for servicing purpose Front maintenance design for outdoor unit Operation Condition NOTICE When the outdoor temperature is out of the above temperature range the heatin...

Page 10: ...10 4 Location of Controls and Components 4 1 Indoor Unit 4 1 1 Location of Control ...

Page 11: ...11 ...

Page 12: ...12 4 1 2 Main Components 4 2 Outdoor Unit ...

Page 13: ...13 5 Dimensions 5 1 Indoor Unit ...

Page 14: ...14 5 2 Outdoor Unit ...

Page 15: ...length additional refrigerant should be added as shown in the table Piping size Rated Length m Common Length m Max Elevation m Min Piping Length m Max Piping Length m Additional Refrigerant g m Model Gas Liquid D24BE5 1 5 8 1 4 7 10 20 3 30 30 D30BE5 1 5 8 1 4 7 10 20 3 30 30 ...

Page 16: ...16 7 Block Diagram ...

Page 17: ...17 8 Wiring Connection Diagram 8 1 Indoor Unit ...

Page 18: ...18 8 2 Outdoor Unit ...

Page 19: ...19 9 Electronic Circuit Diagram 9 1 Indoor Unit ...

Page 20: ...20 9 2 Outdoor Unit ...

Page 21: ...21 10 Printed Circuit Board 10 1 Indoor Unit 10 1 1 Main Printed Circuit Board ...

Page 22: ...22 10 2 Outdoor Unit 10 2 1 Main Printed Circuit Board ...

Page 23: ...23 10 2 2 Capacitor Printed Circuit Board 10 2 3 Noise Filter Printed Circuit Board ...

Page 24: ...ot obstructed Avoid location where ambient temperature is below 20 C Keep the spaces indicated by arrows from wall ceiling fence or other obstacles Do not place any obstacles which may cause a short circuit of the discharged air If outdoor unit installed near sea region with high content of sulphur or oily location e g machinary oil etc it lifespan maybe shorten If piping length is over 10 m addit...

Page 25: ...ction to water circuit Please request a licensed technician to install this water circuit This water circuit must comply with all relevant European and national regulations i e IEC EN 61770 Be careful not to deform the piping with excessive force when doing piping connection job Do not install any valve between indoor unit and water piping to avoid accidental closure of water supply to the indoor ...

Page 26: ... prevent it leakage 11 3 4 CONNECT THE CABLE TO THE INDOOR UNIT 1 Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 x 4 0 mm2 flexible cord type designation 60245 IEC 57 or heavier cord Ensure the colour of wires of outdoor unit and the terminal Nos are the same to the indoor unit s respectively Earth lead wire shall be longer than the other lead wi...

Page 27: ...e equipment to ensure by consultation with the distribution network operator if necessary that the equipment is connected only to a supply with a short circuit power Ssc greater than or equal to UD24BE5 1 961 61kW UD30BE5 1 961 61kW This equipment is intended for use only in premises having service current capacity 100A per phase Please liaise with supply authority to ensure that the service curre...

Page 28: ... tighten with torque wrench to the specified torque as stated in the table Local pipes can project in any of four directions Make holes in the pipe panels for the pipes to pass through Be sure to install the pipe panels to prevent rain from getting inside the outdoor unit Removing the service panel 1 Remove the two mounting screws 2 Slide the service panel downward to release the pawls After this ...

Page 29: ...m the vacuum pump and from the service port of the 3 way valve 6 Tighten the service port caps of the 3 way valve at a torque of 18 NO m with a torque wrench 7 Remove the valve caps of both of the 2 way valve and 3 way valve Position both of the valves to OPEN using a hexagonal wrench 4 mm 8 Mount valve caps onto the 2 way valve and the 3 way valve Be sure to check for gas leakage 11 4 4 CONNECT T...

Page 30: ...ls please refer the diagram on AIR TO WATER HEATPUMP INDOOR UNIT section 11 3 4 CONNECT THE CABLE TO THE INDOOR UNIT 11 4 5 PIPE INSULATION 1 Please carry out insulation at pipe connection portion as mentioned in Indoor Outdoor Unit Installation Diagram Please wrap the insulated piping end to prevent water from going inside the piping 2 If drain hose or connecting piping is in the room where dew m...

Page 31: ...emperature and water outlet temperature 12 1 1 Internal Water Setting Temperature Once the operation starts control panel setting temperature will be taken as base value for temperature shifting processes These shifting processes are depending on the Air to Water Heatpump settings and the operation environment The final shifted value will be used as internal water setting temperature and it is upd...

Page 32: ...ccording to operation condition It starts when compressor starts operation and it stops 30 seconds after compressor stops operation 12 2 Water Pump 12 2 1 Water Pump Control 1 Once the indoor unit is ON the water pump will be ON immediately and no error judgement for 9 minutes However during this 9 minutes operation if there is any abnormality cause at outdoor or malfunction the compressor should ...

Page 33: ...operation 2 Press the Pump Down button to start the pump down operation 3 No low pressure protection error during pump down operation 4 Press OFF ON button to stop the pump down operation 12 4 Flow Switch 12 4 1 Flow Switch Control 1 The water flow switch serve as an overload protector that shuts down the unit when the water level is detected to be low 2 Detection is Lo 0V when there is no water f...

Page 34: ...nds the water pump will be OFF immediately 3 After water pump OFF for more than 10 minutes it will be ON back and the indoor unit safety control checking is restarted 12 6 Auto Restart Control 1 When the power supply is cut off during the operation of Air to Water Heatpump the compressor will re operate within three to four minutes there are 10 patterns between 2 minutes 58 seconds and 3 minutes 5...

Page 35: ...ontinuously 3 times within 30 minutes system will stop operation and OFF ON control panel LED will blink F22 error occurs B DC Peak Current Control 1 When the current to IPM exceeds set value of 30 0 5 0 A compressor will stop Compressor will restart after three minutes 2 If the set value exceeds again for more than 30 seconds after the compressor restarts operation will restart after two minutes ...

Page 36: ... detection When abnormality is detected continue 5 seconds unit stop operation OFF ON control panel LED will blink H64 error occurs 13 2 Protection Control For Heating Operation 13 2 1 Outdoor Air Temperature Control The maximum current value is regulated when the outdoor air temperature rises above 14 C in order to avoid compressor overloading 13 2 2 Deice Operation When outdoor pipe temperature ...

Page 37: ... Down Procedure 1 Make sure the OFF ON control panel LED is OFF no operation 2 Press the PUMPDW switch on control panel to begin PUMP DOWN mode Operate the system in PUMP DOWN mode for 10 15 minutes 3 After 10 15 minutes after 1 or 2 minutes in case very low ambient temperatures 10 C fully close 2 way valve 4 After 3 minutes fully close 3 way valve 5 Press the OFF ON switch on control panel to sto...

Page 38: ...o clean the hard dirt After clean put it back to the original location and tighten the nut connection with torque wrench 3 Pressure relief valve Check for correction operation of pressure relief valve by turn up the lever to become horizontal Refer to figure below If you do not hear a clacking sound due to water drainage contact your local authorized dealer Turn down the lever after checking finis...

Page 39: ...rcuit Turn up the lever to become horizontal Refer to figure Pressure relief valve The trapped air will be drained out together with water After few seconds turn down the lever to stop the water drainage Repeat it until the bubbling sound disappear ...

Page 40: ...no electrical problems before inspecting the refrigeration cycle Such problems include insufficient insulation problem with the power source malfunction of a compressor and a fan The normal pressure of the refrigeration cycle depends on various conditions the standard values for them are shown in the table on the right ...

Page 41: ...fifteen minutes after an operation is started Heating Mode Condition of the Air to Water Heatpump indoor and outdoor units Low Pressure High Pressure Electric current during operation Water leakage or insufficient water flow rate in the system Excessive amount of refrigerant Inefficient compression Insufficient refrigerant gas leakage Outdoor heat exchange deficiency Clogged expansion valve or Str...

Page 42: ...IC memory To check the error code 1 When an abnormality occurs system will stop operation and OFF ON control panel LED will blink 2 Error code of the abnormality will display on the control panel system error display LCD 3 To determine the abnormality description the Error Code Table needs to be referred To display past last error code 1 Turn ON power supply 2 Press and hold the CHECK button for m...

Page 43: ...30 minutes Outdoor PCB Outdoor fan motor F16 Total running current protection 3 times occurrence within 20 minutes Excess refrigerant Outdoor PCB F20 Outdoor compressor overheating protection 4 times occurrence within 30 minutes Compressor tank temperature sensor Clogged expansion valve or strainer Insufficient refrigerant Outdoor PCB Compressor F22 IPM power transistor overheating protection 3 ti...

Page 44: ...n Decision Conditions During startup and operation of heating the temperatures detected by the compressor tank temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty outdoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 45: ...nditions During startup and operation of heating the temperatures detected by the indoor refrigerant liquid temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty indoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 46: ...ON when outdoor pipe temperature below 29 C or above 26 C is detected by the outdoor pipe temperature sensor Malfunction Caused 1 Dust accumulation on the outdoor unit heat exchanger 2 Air short circuit at outdoor unit 3 2 3 way valve closed 4 Faulty outdoor unit fan motor 5 Refrigerant shortage refrigerant leakage 6 Clogged expansion valve or strainer 7 Faulty outdoor pipe temperature sensor 8 Fa...

Page 47: ...cted by the indoor water flow switch is used to determine water flow error Malfunction Caused 1 Faulty water pump 2 Water leak in system 3 Faulty connector connection 4 Faulty water flow switch 5 Faulty indoor unit PCB Abnormality Judgment Continue for 1 minute but no judgment for 9 minutes after compressor startup restart ...

Page 48: ... operation of heating when the outdoor high pressure sensor output signal is 0Vdc or 5Vdc Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty outdoor unit PCB Abnormality Judgment Continue for 5 seconds but no judgment for 5 minutes after compressor startup restart ...

Page 49: ... Communication Abnormality H76 Malfunction Decision Conditions During standby and operation of heating indoor control panel error occur Malfunction Caused 1 Faulty connector connection 2 Faulty control panel 3 Faulty indoor unit PCB ...

Page 50: ...function Caused 1 Faulty outdoor unit PCB 2 Faulty indoor unit PCB 3 Indoor outdoor signal transmission error due to wrong wiring 4 Indoor outdoor signal transmission error due to breaking of wire in the connection wires between the indoor and outdoor units 5 Indoor outdoor signal transmission error due to disturbed power supply waveform Abnormality Judgment Continue for 1 minute after operation C...

Page 51: ...nd outdoor PCB is good fluctuating in between 20 70Vdc outdoor PCB is in good condition 16 5 8 Unspecified Voltage between Indoor and Outdoor H95 Malfunction Decision Conditions The supply power is detected for its requirement by the indoor outdoor transmission Malfunction Caused 1 Wrong models interconnected 2 Wrong indoor unit or outdoor unit PCB used 3 Faulty indoor unit or outdoor unit PCB ...

Page 52: ...ision Conditions During operation of heating when pressure 4 0 MPa and above is detected by outdoor high pressure sensor Malfunction Caused 1 Faulty water pump 2 Insufficient water flow rate in system 3 Water leak in system 4 Clogged expansion valve or strainer 5 Excessive refrigerant 6 Faulty outdoor high pressure sensor 7 Faulty outdoor unit PCB ...

Page 53: ...above is detected by outdoor high pressure switch Malfunction Caused 1 Faulty water pump 2 Insufficient water flow rate in system 3 Water leak in system 4 Clogged expansion valve or strainer 5 Excessive refrigerant 6 Faulty outdoor high pressure sensor and switch 7 Faulty outdoor unit PCB Abnormality Judgment Continue 4 times in 20 minutes ...

Page 54: ... A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit Malfunction Caused 1 Compressor terminal disconnect 2 Faulty outdoor unit PCB 3 Faulty compressor Abnormality Judgment Continue 4 times in 20 minutes ...

Page 55: ... fan motor feedback of rotation 2550rpm or 50rpm Malfunction Caused 1 Operation stop due to short circuit inside the fan motor winding 2 Operation stop due to breaking of wire inside the fan motor 3 Operation stop due to breaking of fan motor lead wires 4 Operation stop due to fan motor Hall IC malfunction 5 Operation error due to faulty outdoor unit PCB Abnormality Judgment Continue 2 times in 30...

Page 56: ...ing operation of heating when outdoor current above 28 0A is detected by the current transformer CT in the outdoor unit PCB Malfunction Caused 1 Excessive refrigerant 2 Faulty outdoor unit capacitor PCB 3 Faulty outdoor unit PCB Abnormality Judgment Continue 3 times in 20 minutes ...

Page 57: ...12 C is detected by the compressor tank temperature sensor Malfunction Caused 1 Faulty compressor tank temperature sensor 2 2 3 way valve closed 3 Refrigerant shortage refrigerant leakage 4 Clogged expansion valve or strainer 5 Faulty outdoor unit PCB 6 Faulty compressor Abnormality Judgment Continue 4 times in 30 minutes ...

Page 58: ...cision Conditions During operation of heating when temperature 95 C is detected by the outdoor IPM temperature sensor Malfunction Caused 1 Faulty outdoor unit fan motor 2 Faulty outdoor unit PCB Abnormality Judgment Continue 3 times in 30 minutes ...

Page 59: ...Decision Conditions During operation of heating when DC current above 30 0 5 0A is detected by the IPM DC Peak sensing circuitry in the outdoor unit PCB Malfunction Caused 1 Faulty outdoor unit PCB 2 Faulty compressor Abnormality Judgment Continue for 7 times ...

Page 60: ...5A I 1 65A 3 During operation of heating indoor pipe temperature water inlet temperature 5 C Malfunction Caused 1 Faulty indoor water inlet or indoor pipe temperature sensors 2 2 3 way valve closed 3 Refrigerant shortage refrigerant leakage 4 Clogged expansion valve or strainer 5 Faulty outdoor unit PCB 6 Poor compression of compressor Abnormality Judgment Continue 2 times in 20 minutes ...

Page 61: ...ons During operation of heating when temperature below 0 C is detected by indoor pipe temperature sensor Malfunction Caused 1 Faulty sensor 2 Faulty connector connection 3 Faulty outdoor unit PCB 4 Faulty four way valve Abnormality Judgment Continue 4 times in 30 minutes ...

Page 62: ...mal F27 Malfunction Decision Conditions During compressor stop and outdoor high pressure switch is remain opened Malfunction Caused 1 Faulty connector connection 2 Faulty switch 3 Faulty outdoor unit PCB Abnormality Judgment Continue for 1 minute ...

Page 63: ...nditions During startup and operation of heating the temperatures detected by the outdoor air temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty outdoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 64: ...onditions During startup and operation of heating the temperatures detected by the indoor water inlet temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty indoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 65: ...nditions During startup and operation of heating the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty outdoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 66: ...ons During operation of heating when the PFC protection circuitry in the outdoor unit main PCB senses abnormal high DC voltage level Malfunction Caused 1 Power supply surge 2 Compressor windings not uniform 3 Faulty outdoor unit PCB Abnormality Judgment Continue 4 times in 10 minutes ...

Page 67: ...nditions During startup and operation of heating the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty outdoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 68: ...onditions During startup and operation of heating the temperatures detected by the indoor water outlet temperature sensor are used to determine sensor error Malfunction Caused 1 Faulty connector connection 2 Faulty sensor 3 Faulty indoor unit PCB Abnormality Judgment Continue for 5 seconds ...

Page 69: ...ditions A current transformer CT open circuit is detected by checking the compressor running frequency rated frequency and CT detected input current 0 65A for continuously 20 seconds Malfunction Caused 1 CT defective 2 Faulty outdoor unit PCB 3 Compressor defective low compression ...

Page 70: ...ting screws which located at bottom of the front plate 2 Gently pull the lower section of the front plate towards you to remove the front plate from left and right hooks 3 Hold the left edge and right edge of front plate to lift up front plate from hooks 17 2 To Remove Cabinet WARNING High Voltage are generated in the electrical parts area by the capacitor Ensure that the capacitor has discharged ...

Page 71: ...71 17 3 To Remove Pressure Gauge 17 4 To Remove Control Panel ...

Page 72: ...72 17 5 To Remove Electronic Controller Board and Transformer 17 6 To Remove RCCB ...

Page 73: ...73 17 7 To Remove Pressure Relief Valve Flow Switch and Water Pump When reinstall the water pipe use grease or water at the joining When reinstall the water pipe use grease or water at the joining ...

Page 74: ...74 When reinstall the water pipe use grease or water at the joining ...

Page 75: ...3 7 7000 1590 7 30 21 5 52 9 2 6400 2320 10 64 22 3 60 6 7 6200 3160 14 48 23 9 75 0 15 7000 3180 14 57 24 0 81 5 20 4200 2400 11 00 23 1 83 1 10 35 7000 960 4 41 21 7 59 4 25 7000 950 4 37 21 5 56 4 16 7000 1210 5 56 21 2 54 9 7 7000 1510 6 93 20 9 53 7 2 6250 2270 10 41 21 6 63 7 7 6150 2970 13 61 23 1 75 8 15 6750 3090 14 16 22 6 86 1 20 4050 2050 9 40 21 3 85 1 20 35 6680 960 4 41 21 7 57 4 25...

Page 76: ...6 4 2 8200 2850 13 07 23 1 67 8 7 6950 3450 15 82 23 7 75 2 15 7400 3550 16 28 23 9 82 5 20 4400 2450 11 24 23 8 87 0 10 35 9000 1000 4 61 21 8 58 5 25 9000 1250 5 75 21 8 59 0 16 9000 1650 7 58 21 7 58 7 7 9000 2100 9 64 21 6 57 2 2 8050 2800 12 84 22 4 71 3 7 6900 3250 14 90 22 9 76 0 15 7150 3450 15 82 22 5 87 2 20 4250 2100 9 64 21 9 89 1 20 35 8600 1000 4 61 21 8 56 5 25 8900 1250 5 75 21 8 5...

Page 77: ...1390 5860 1540 35 7000 960 6220 1440 5900 1630 10 20 4050 2050 15 6980 2950 6750 3090 6130 3040 5840 2990 5270 2990 4280 2810 7 6230 2650 6150 2970 6100 3100 6810 3190 6140 3140 5110 3230 2 6360 2100 6250 2270 5970 2390 5660 2590 5310 2750 4880 2870 7 7070 1360 7000 1510 7000 1760 7000 2010 6920 2290 6920 2640 16 7000 1210 6610 1830 6450 2040 25 7000 950 6040 1360 5520 1510 35 7000 960 6080 1390 5...

Page 78: ... 9000 1000 8000 1500 7600 1700 10 20 4250 2100 15 7400 3300 7150 3450 6500 3400 6200 3350 5600 3350 4550 3150 7 7000 2900 6900 3250 6850 3400 7650 3500 6900 3450 5750 3550 2 8200 2600 8050 2800 7700 2950 7300 3200 6850 3400 6300 3550 7 9000 1900 9000 2100 8900 2450 8900 2800 8800 3200 8800 3700 16 9000 1650 8500 2500 8300 2800 25 9000 1250 7600 1800 6950 2000 35 9000 1000 7600 1450 7000 1650 20 20...

Page 79: ...79 18 3 Hydraulic Pump Performance ...

Page 80: ...ded View and Replacement Parts List 19 1 WH SD24BE5 1 WH SD30BE5 1 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 81: ...mm 2 CWB811022 10 RETAINING RING D 22mm 2 CWH581007 11 WATER FLOW SWITCH 1 CWB621034 12 PACKING O RING I D 21 8mm 2 CWB811040 13 RETAINING RING D 32mm 2 CWH581019 14 ELECTRONIC CONTROLLER MAIN 1 CWA73C4104 CWA73C4105 O 15 TERMINAL BOARD ASS Y 1 CWA28K1198 O 16 RESIDUAL CURRENT CIRCUIT BREAKER 1 CWA181005 O 17 TRANSFORMER COMPLETE 1 CWA40C1057 O 18 SENSOR COMPLETE 1 CWA50C2588 O 19 REMOTE CONTROL C...

Page 82: ...82 19 2 WH UD24BE5 1 WH UD30BE5 1 ...

Page 83: ...83 ...

Page 84: ...84 Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 85: ...P DISCHARGE THERMISTOR 1 CWA50C2528 27 SENSOR COMP TANK THERMISTOR 1 CWA50C2665 28 CABINET REAR PLATE CO 1 CWE02C1044 29 CONTROL BOARD ASS Y 1 CWH10K1100 32 TERMINAL BOARD ASS Y 1 CWA28K1198 34 ELECTRONIC CONTROLLER CAPACITOR 1 CWA745870 O 38 ELECTRONIC CONTROLLER NOISE FILTER 1 CWA745745 O 44 ELECTRONIC CONTROLLER MAIN 1 CWA73C4681R CWA73C4682R O 46 REACTOR 2 G0C592J00003 48 TERMINAL COVER 1 CWH1...

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