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3-4.  Tubing airtightness test and vacuum application

An airtightness test is required for gas heat pump A/C as part of industry installation guidelines. Follow the 
procedure below to perform the test and con

fi

 rm there is no leakage from any connections.

 

Connect the manifold gauge to both service ports - on the wide tube side and narrow tube size. Then 
connect the nitrogen tank, vacuum pump, and other items as shown in Fig. 18.

Connect an R410A control valve (Schrader valve) at the service port for the shut-off valve.
If an R410A control valve (Schrader valve) is not connected, it may cause a frost burn due to refrigerant 
leaking when the charge hose is removed.

Use nitrogen to raise the pressure to the airtightness test pressure (4.15 MPaG) 
and con

fi

 rm that there is no leakage. 

Refrigerant leakage can cause suffocation and injury to nearby persons.

Fig. 18

Gas tube

Liquid tube

Pressure gauge

Pressure reducing valve

Siphon tube

Nitrogen

 

When checking for air/vacuum tightness, do so at all service ports at the same time. (With all the valves to 
the outdoor units closed.)

  Always use nitrogen when performing air tightness checks.
  (Oxygen, carbon dioxide or refrigerant may not be used)
  When performing air tightness checks on the tubes between indoor/outdoor units, we recommend doing so 

on the tubes independently, prior to connecting outdoor units.

 

After the airtightness test is completed, apply vacuum of 667 Pa (-755 mmHg, 5 Torr) or below to the 
indoor unit and tubing.

 

Do not leave for a long period of time after the vacuum state has been reached.

There is a check valve at each service port.
* With a 3-way multi system, there will be 3 tubes. Treat each of the tubes in the same way.

Vacuum pump

Weight scale

Refringerant 
container 
R410A

00-Installation̲All.indb   15

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2012/09/07   9:32:41

2012/09/07   9:32:41

Summary of Contents for U-16GE2E5

Page 1: ...ECTRICAL SHOCK CAN CAUSE S E V E R E P E R S O N A L I N J U RY OR DEATH ONLY A QUALIFIED EXPERIENCEDELECTRICIANSHOULD ATTEMPT TO WIRE THIS SYSTEM Do not supply power to the unit all wiring and tubing...

Page 2: ...can produce dangerously toxic gas NOTICE The English text is the original instructions Other languages are translation of the original instructions SAFETY PRECAUTIONS Be sure to arrange installation f...

Page 3: ...structure around the outdoor unit If such protections are not installed an injury from falling while working may result Be sure to stand on a stable surface when installing the outdoor unit on an ele...

Page 4: ...the main tubing is level The openings can be set at any angle when the main tubing is vertical but be sure to curve a portion of the connected tubing upward Always close weld the end point of the T te...

Page 5: ...tubing main tubing size 1 2 Outdoor tubing Main tubing Outdoor unit gross capacity kW 45 56 71 85 90 101 112 116 127 142 Gas tube mm 28 58 31 75 31 75 38 1 38 1 Liquid tube mm 12 7 15 88 15 88 19 05 1...

Page 6: ...ndoor units A to B Unit type 22 28 36 45 56 71 80 90 112 140 160 224 280 Tube size Equivalent horsepower 0 8 1 1 3 1 6 2 2 5 3 3 2 4 5 6 8 10 Gas tube mm 12 7 15 88 22 22 25 4 Liquid tube mm 6 35 9 52...

Page 7: ...valve kit purchased separately Externally mounted solenoid valve kit sold separately Branch tube purchased separately Ball valve purchased separately T tee provided by installer Closed pinch weld Fig...

Page 8: ...8 Discharge tube 12 7 Liquid tube 9 52 Table 2 4 Solenoid valve kit indoor unit tubes 2 tube side Indoor unit Unit Type 22 56 kW 71 160 kW Equivalent Horsepower 0 8 2 0 2 5 6 0 Tubing size mm Gas tube...

Page 9: ...els If this condition is not met the system must either be equipped with two of the countermeasures alarm ventilation or safety shut off valve or be redesigned Please note when the system is in the lo...

Page 10: ...eps such as connecting the foundation and the building structure with reinforcing bars in accordance with building utilities earthquake resistant design and construction guidelines Foundation types A...

Page 11: ...pressure or shock to the pipe path In particular take sufficient precautions when installing near roads There is a danger of fire or explosion resulting from fuel gas leakage In regions with heavy sn...

Page 12: ...care that it is not blocked from bending smashing the exhaust drain hose If the exhaust drain hose is blocked it will result in poor engine combustion and may lead to an equipment breakdown Slope the...

Page 13: ...r seamless tubing C1220T Tubing size Choose tubing sizes according to tables 1 2 1 3 1 5 and 2 2 to 2 4 Use tube with thickness as per Table 4 Table 4 Tubing size mm Exterior diameter Wall thickness T...

Page 14: ...it before brazing Cool the tubes with wet cloths or other materials to prevent the value inside the machine from being damaged by the brazing heat Be sure to replace the contents of the tube with nit...

Page 15: ...uffocation and injury to nearby persons Fig 18 Gas tube Liquid tube Pressure gauge Pressure reducing valve Siphon tube Nitrogen When checking for air vacuum tightness do so at all service ports at the...

Page 16: ...ubing G total length in meters of 6 35 mm diameter liquid tubing H Unit additional charge amount Table 7 Be careful to charge accurately according to refrigerant weight Charging procedure Evacuate the...

Page 17: ...tubes that is heat resistant to at least 120 C and at least 80 C for liquid and suction tubes tubes Use separate piping for the power cables and the control cables If the cables are passed through th...

Page 18: ...should the engine need to be replaced Table 8 Engine external dimensions mm Package weight kg Width Depth Height 670 810 640 760 650 700 170 Figures in parentheses are the external dimensions of the w...

Page 19: ...h outdoor unit be sure to install them on the vibration resistant frame Installation on the ground is prohibited When anchoring the refrigerant tubing always anchor the tubing at the main tubing to pr...

Page 20: ...EN 20 NOTE 00 Installation All indb 20 00 Installation All indb 20 2012 09 07 9 32 42 2012 09 07 9 32 42...

Page 21: ...icolo 7 1 delle regolamentazioni 842 EC 2006 NON DISPERDERE R410A NELL ATMOSFERA L R410A UN GAS FLUORATO CAUSA DI EFFETTO SERRA E COPERTO DAL PROTOCOLLO DI KYOTO CON UN POTENZIALE DI RISCALDAMENTO GLO...

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