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ORDER NO.

CPD0711216CE

Notebook Computer

© 2007 Matsushita Electric Industrial Co., Ltd. All rights reserved.

Unauthorized copying and distribution is a violation of law.

CF-30FTSAZAM

Model No.

This is the Service Manual for
the following areas.
M …for U.S.A. and Canada

Summary of Contents for Toughbook CF-30FTSAZAM

Page 1: ...k Computer 2007 Matsushita Electric Industrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law CF 30FTSAZAM Model No This is the Service Manual for the following...

Page 2: ...LECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electricia...

Page 3: ...4 After servicing be sure to restore the lead dress insulation barriers insulation papers shields etc LITHIUM BATTERY This computer contains a lithium battery to enable the date time and other data t...

Page 4: ...ing of the battery by recharging only when the remaining power is less than approx 95 when Economy Mode ECO is enabled 75 of capacity The battery pack is not charged when the computer is first purchas...

Page 5: ...am 3 1 4 Diagnosis Procedure 4 1 5 Power On Self Test Boot Check 5 1 6 List of Error Codes Only when the port replicator is connected 6 1 7 Self Diagnosis Test 7 1 8 Wiring Connection Diagram 8 1 9 Di...

Page 6: ...Card 11 x 1 Data transfer rate 8 MB per second 12 Smart Card 13 ISO7816 x 1 RAM Module Slot 200 pin 1 8 V SO DIMM DDR2 SDRAM PC2 4200 Compliant Interface USB port 4 pin USB 2 0 x 3 Serial port Dsub 9...

Page 7: ...t of the main memory is allotted automatically depending on the computer s operating status The size of the Video Memory cannot be set by the user 4 1GB 1 000 000 000 bytes Your operating system or so...

Page 8: ...d or Wireless WAN are connected and ready It does not necessarily indicate the On Off condition of the wireless connection Reference Manual Wireless LAN Blue tooth Disabling Enabling Wireless Commu ni...

Page 9: ...eplicator M External Display Port Reference Manual External Display N Headphone Jack You can connect headphones or amplified speakers When they are connected audio from the internal speakers is not he...

Page 10: ...aphics Sound HDA AD1884 PCI Bridge I C I C H 8 M H 8 M 1 5V INTEL IDE Interface USB 2 0 Interface LPC Bridge AC link Interface 64bit BUS 1 8V 533MHz antenna U S B 2 0 3 p o r t TYPE II Battery Charger...

Page 11: ...4 Diagnosis Procedure 4 1 Basic Procedures 4 1...

Page 12: ...main board Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter bo...

Page 13: ...play of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors clas...

Page 14: ...ror was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery...

Page 15: ...d bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device I...

Page 16: ...lat pad is normal if the controller operates normally though sets to Invalidity by the setup In the model with built in DVD of the USB connection even if DVD is normal becomes an error if legacy USB i...

Page 17: ...ing stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way W...

Page 18: ...by the start menu and the power supply of the computer is turned off Standard at test time All devices other than RAM and HDD about 1 minute RAM standard test 1 2 minutes HDD standard test 2 3 minutes...

Page 19: ...iring between the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector It is confirmed not to find abnormality in the USB controller USB...

Page 20: ...erial Port 7 It is confirmed not to find abnormality of Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in t...

Page 21: ...B LCD JK1 CN3 CN20 CN27 CN2 CN1 CN37 CN11 CN12 CN13 CN14 CN24 CN4 CN28 CN31 CN402 CN401 CN400 CN7 CN8 CN10 CN26 CN29 CN9 CN30 CN18 CN25 CN19 CN15 CN6 CN5 CN21 CN17 DC IN LAN PORT MP PCB COMBO DRIVE SP...

Page 22: ...ows and turn off the power Disconnect the AC adaptor Remove the optional DIMM memory card and PCMCIA card if they are connected Remove other devices if they are connected Attention Please execute writ...

Page 23: ...6 DFHE5025XA Screws K1 17 DRQT2 E8FKL 7 1 4 Removing the KB Cover Hinge Cover L Hinge Cover R and Key board 1 Remove the 4 Screws N6 and remove the KB Cover 2 Remove the 2 Screws N2 and the 3 Screws N...

Page 24: ...L 7 1 6 Removing the GPS PCB and Blue tooth PCB 1 Disconnect the Cable from the Connector CN25 2 Remove the 4 Screws N12 3 Remove the 2 Screws N11 4 Remove the Bluetooth PCB GPS BT Angle and GPS PCB S...

Page 25: ...Screws N17 DRQT26 E6FKL 7 1 8 Removing the USB PCB and Antenna PCB 1 Remove the Screw N6 2 Disconnect the Cable from the Connector CN100 3 Remove the Tape 4 Remove the USB PCB 5 Open the Connector Cov...

Page 26: ...pe and disconnect the Cable from the Con nector CN801 2 Disconnect the Cable from the Connector CN802 3 Remove the TP PCB Screw Sheet 4 Remove the 2 Screws N29 5 Remove the PAD PCB Screws N29 DRQT26 E...

Page 27: ...3 Remove the 2 Screws N6 24 Remove the Modem LAN Case 25 Remove the 1394 Sheet 26 Remove the 2 Screws N11 27 Remove the Tape 28 Disconnect the Cable from the Connector J2 and remove the MDC 29 Remove...

Page 28: ...DRQT26 E4FKL Screws N22 DXQT2 G4FNL 7 1 13 Removing the I O PCB 1 Open the Connector Cover and Lid Cover 2 Remove the 3 Screws N14 and the 2 Screws N30 3 Remove the 4 Screws N15 4 Remove the I O PCB...

Page 29: ...Remove the Screw K2 42 and remove the SW LCD PCB Screws N29 DRQT26 E3FNL Screws K2 42 DXQT26 D4NLT 7 1 15 Removing the Handle and Power SW 1 Remove the 2 Screws K2 41 and remove the Handle Base L and...

Page 30: ...e left and right LCD Cover Side Covers 5 Remove the 4 Screws N7 6 Remove the LCD Rear Cabinet 7 Remove the LCD Latch 8 Remove the 2 Screws K9 1 4 9 Remove the Hinge L and R Screws N2 DRHM5054XA Screws...

Page 31: ...the LCD Unit Screws N6 DRQT26 E4FKL 7 1 19 Removing the Antenna PCB L and R 1 Remove the 4 Screws N2 2 Remove the W LAN ANT Cover L and R 3 Remove the 2 Screws N2 4 Remove the Antenna PCB L and R Scre...

Page 32: ...etc related various the Conductive Cloth and Heat Spreader cannot be recycled Use new parts 7 2 2 Setting the Antenna PCB L and R 1 Set the Antenna PCB L and R using the 2 Screws N2 2 Fix the W LAN A...

Page 33: ...abinet Attach it fitting to the corner Coming off the tape is arrowed Cable color black Cable color gray REAR SCREW SHEET TAPE Do not pinch the cable out of the cabinet Match it to the concave side an...

Page 34: ...2 drop holders 3 Connect the Cable to the Connector CN200 CN201 4 Connect the 3 Cables to the 3 Connectors 5 Fix the Inverter PCB using the 2 Screws N6 Screws N6 DRQT26 E4FKL N6 N6 LCD Unit LCD Front...

Page 35: ...ase Outside Inverter Shield Case is set Attach it putting the protrusion mark next to the caution label Wrap Inverter Shield Tape around Inverter Shield Case and attach Ensure that Inverter Shield Tap...

Page 36: ...5 Fix the 2 Wireless Antenna Corner Cover using the 4 Screws N7 Note Tighten the Screws in the numbered order No1 to No4 Screws N2 DRHM5054XA Screws N7 DRSB26 10HKL Screws N13 DRSB4 10FKL Screws K9 1...

Page 37: ...numbered order No1 to No4 Screws N9 DRYN4 J10FKL Screws N10 DXSB4 15FNLB 7 2 6 Setting the Handle and Power SW 1 Set the WM SW using the 2 Screws K2 42 2 Set the Power SW 3 Set the Handle 4 Fix the H...

Page 38: ...the hole 2 on the Top Cabinet set the touch Pad 11 Attach the Touch Pad Adhesion Seat 12 Fix the Palm Top Cover using the 5 Screws N29 No1 to No5 13 Attach the Palm Top Cover Sheet Note Tighten the Sc...

Page 39: ...parts 20N to 30N 2 to 3Kgf cm2 Battery Pack Insertion Slot Attach the Battery Slide Sheet on Battery Cushion Avoid air leaking into it Avoid coming off 4 corners Fit to the line Ensure the upper and l...

Page 40: ...er Avoid running over the protrusion attached to the protrusion side of the upper Cabinet Put to the arrow direction and attach it Insert FPC into the hole of upper cabinet Do not come over the Pad ed...

Page 41: ...4ZA Screws N30 DXHM0057ZA 7 2 9 Setting the SD PCB Express Card and PCMCIA Card 1 Fix the PCMCIA Card using the 4 Screws N22 2 Fix the Express Card using the 4 Screws N22 3 Fix the SD PCB using the 2...

Page 42: ...onnect the Cable to the Connector CN400 CN401 17 Attach the Tape 18 Set the Main Chasis on the Computer 19 Connect the Cable to the Connector CN31 and Attach the Pet Tape 20 Connect the Cable to the C...

Page 43: ...ered order No1 to No8 Tighten the Screws in the numbered order No1 to No6 Screws N6 DRQT26 E4FKL Screws N7 DRSB26 10HKL Screws N11 DFHE5025XA Screws N16 DRQT26 E5FKL Screws N17 DRQT26 E6FKL Screws N18...

Page 44: ...cover with MDM Cable Sheet Separate from the coil Attach space CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others S2 Safety Working Connect the LAN cable CAUTION S1 Ins...

Page 45: ...h Pad FFC Fix Tape Tighten of Screw Tighten of Screw Attach the Touch Pad PCB Screw Sheet Cable Hold Sheet is installed Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Avoid r...

Page 46: ...e Tighten the Screws in the numbered order No1 to No4 Screw N16 DRQT26 E5FKL Screw N29 DRQT26 E3FNL Preparation of HDD FPC ASSY N29 N16 N29 Connector CN10 Connector CN26 HDD Cable Cover FPC HDD BAT An...

Page 47: ...Battery HDD Connector Angle is set FPC HDD Battery is set Direction A View A B C Direction C View Direction B 1 Set HDD Guide and fix with Screw 2 Fix with Screw 3 Apply tetra coating to each connect...

Page 48: ...inside is R0 5 1 2 Don t mistake a bending direction Don t use a mistaken thing R0 5 1 NG OK Figure seen from direction of arrow of A The terminal of the antenna cable must not come in contact with t...

Page 49: ...e coaxial cable from LCD Set on the top Process the cable from LCD Fit to the groove Difference 1 or less Along the groove Pull W LAN Cable out to the surface from the hole CAUTION S1 Insulation S2 Pi...

Page 50: ...ws N1 DRHM0002ZA Screws N5 DRQT26 D4FKL Screws N6 DRQT26 E4FKL Screws N8 DRSB3 8FKL Screws N17 DRQT26 E6FKL Note Tighten the Screws in the numbered order No1 to No6 Tighten the Screws in the numbered...

Page 51: ...Sheet Attach the CD Edge Sheet 4 6mm 4 6mm 0 1mm 1 5 2 5mm Notes 1 Apply the load when attaching the attaching parts 20N to 30N 2 to 3Kgf cm2 0 0 5mm 0 0 5mm 0 0 5mm 0 0 5mm DIMM Cover is set Attach t...

Page 52: ...2 to 3Kgf cm2 Fit to the plate squeeze line 1 Attach the Tape Put the Cable along the Cabinet side and tape it firmly Match to the boss center Cabinet Level Standard Tolerance 0 to 1 Process the wire...

Page 53: ...able Cover LCD Cable Cover LCD Cable Plate Keyboard No 6 No 4 No 1 No 5 No 3 No 7 No 2 No 1 No 2 No 3 Attach the Keyboard Spacer Tape Attach the Keyboard Spacer Sheet Attach the Keyboard Back Plate Ke...

Page 54: ...ch the Heater Ins Sheet and Sheet to HDD 3 Attach the Heater to HDD 4 Attach the 6 HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper Ass y 5 Attach the six HDD Forming MFYPC and...

Page 55: ...Valley Fold Mountain Fold 1 Do not gouge when inserting and removing the socket 2 Do not drop HDD or add any impacts on it 3 Insert CN into the end firmly 4 Apply the load when attaching the parts 20...

Page 56: ...e damper over the plate of FPC Do not place the damper over the plate of heater Longer Direction Sheet HDD Thermal Plate 1 3 1 2 1 3 0 1 1 3 1 3 Attach the HDD Cushion Yelllow Attach the HDD Cushion Y...

Page 57: ...al Plate 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Do not bend it at a sharp angle to put natural R To the level of attaching closely in this range When attaching HDD Cushion...

Page 58: ...attaching the parts 20N to 30N 2 to 3Kgf cm2 Right and left position Match to the center Top and bottom position Match the edge of the base material transparent sheet to the bottom side Lower Case En...

Page 59: ...inserting HDD Set the CN side first and then set the TAB side pushing to the A direction A SATA Guide Set Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Order of...

Page 60: ...7 39 7 2 19 Setting the Battery Pack and HDD Pack 1 Set the HDD Pack 2 Set the Battery Pack Battery Cover HDD Cover HDD Pack Battery Pack...

Page 61: ...K35 K59 K59 K2 K53 K1201 K1214 K1202 K1 3 K1 17 K1 1 K1 17 K1 15 K1 16 K1 20 K1 4 K1 19 K1 19 K1 5 K1 5 K1 4 K1 8 K1 20 K1 6 K1 6 K1 4 K1 4 K1 2 K1 E17 K1 9 K1 14 K1 18 K1 11 K1 13 A A A B B B B B V...

Page 62: ...1 K2 7 1 K2 9 10 K2 9 9 K2 9 9 K2 9 9 K2 9 5 K2 9 4 K2 9 7 K2 9 1 K2 9 1 K2 9 2 K2 9 8 K2 9 K2 31 K2 42 K106 K36 K2 15 K2 21 K2 22 K2 16 K108 K2 25 K2 25 K2 38 K2 38 K2 24 K2 20 K2 18 K2 18 K107 K2 8...

Page 63: ...K1208 K1208 K96 B B B N17 B B B B B B B B B N29 B F N14 F B K21 K1212 E9 K35 E27 K142 K94 K111 K161 E38 N11 B K132 K1123 K148 K1205 K1207 K1214 K1214 K1214 K1203 K97 K35 K1155 K1204 Screw tightening...

Page 64: ...0 8 _ 0 1N m 8 0 _ 1 0 kgf cm 0 3 _ 0 05 N m 3 0 _ 0 5 kgf cm 0 19 _ 0 05 N m 2 0 _ 0 5 kgf cm B P R S N6 B B B R R R R A P B B B B B P P B N6 B N6 B P B N1 B N1 B N1 B N1 B B K85 K85 K5 K4 K80 K85 K2...

Page 65: ...4 K9 3 K9 1 3 K9 1 3 K9 1 3 K50 K9 2 1 1 K9 2 K9 K9 2 3 K9 2 2 K61 K50 K9 K9 1 3 K36 K36 1 3 K9 1 3 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 50 N m 4 5 _ 0 5 kgf cm 0 441 _ 0...

Page 66: ...5 3 E35 3 E35 4 E35 4 E35 6 E35 2 E35 1 K1214 K1214 K1214 K1214 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0...

Page 67: ...B B N7 N7 B N13 K97 K13 2 K52 K1032 K13 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf c...

Page 68: ...OIN BATTERY 1 E26 DFJK12U050BB FFC SD 1 E27 DFJK40U056BB FFC MP OUTER 2 E28 DFJS1032YA MODEM CABLE 1 E29 DFJS1035YA SATA CABLE 1 E30 DFJS1036ZA CABLE USB 1 E31 DFJS1046YA LAN CABLE 1 E32 K1NA26Z00001...

Page 69: ...D EDGE SHEET 1 K1 13 S L9DZYY000008 HEATER HDD 1 K1 14 DFHR8522XA HDD DAMPER ASS Y 1 K1 15 DFHR8523WA HDD SIDE DAMPER ASS Y 1 K1 16 DFHE5025XA SCREW 1 K1 17 DRQT2 E8FKL SCREW 4 K1 18 DFMX1265ZB HEATER...

Page 70: ...9 DFUS0323ZA LID KNOB SPRING PLATE 1 K2 8 10 DRQT26 D3KLT SCREW 2 K2 8 11 DXQT2 F3FNLT SCREW 1 K2 9 S DFKE8191YA 0 HDD COVER ASS Y 1 K2 9 1 DFBH3051ZA LID HINGE 2 K2 9 2 DFBD0191ZA 0 HDD COVER LOCK KN...

Page 71: ...48 DFHR3E97ZA P LED SHEET 1 K2 49 DFHR6356ZA POWER SW LED PANEL TW 1 K2 50 DFHR6089YA 0 HANDLE ARM BUSH 4 K3 S DFKF8170YA 0 BOTTOM CASE ASS Y 1 K3 1 S DFKF0271YA 0 BOTTOM CASE 1 K3 2 DFMD2172ZA HEAT P...

Page 72: ...1 K44 DFGX0457ZB 0 LCD CONER COVER L 1 K45 DFGX0458ZB 0 LCD CONER COVER R 1 K46 DFGX0459ZB 0 LCD CONER SIDE COVER L 1 K47 DFGX0460ZB 0 LCD CONER SIDE COVER R 1 K49 DFHG1881ZA LCD CABLE BUSH 1 K50 DFH...

Page 73: ...USHION 2 K121 DFMD4066ZB 0 DC USB COVER PLATE 1 K122 DFMD4067ZB 0 SERIAL COVER PLATE 1 K123 DFMD4069ZA ICH PLATE 1 K124 DFMD7B00ZA BATT HDD CN ANGLE 1 K129 DFMX1006ZA CABLE SHEET 1 K130 DFMX1256ZA TP...

Page 74: ...ON 1 K1213 DFQT0055YA COA SERIAL LAMINATE 1 K1214 DFMX0383TA INSULATION PARTS 10 N1 DRHM0002ZA SCREW 5 N2 DRHM5054XA SCREW 8 N3 DRQT2 G6FKL SCREW 2 N6 DRQT26 E4FKL SCREW 37 N7 DRSB26 10HKL SCREW 13 N8...

Page 75: ...185 186 187 188 189 190 192 193 194 196 197 207 223 226 232 234 236 237 240 241 242 243 245 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 267 268 276 277 278 279 281 282...

Page 76: ...43 CAPACITOR 50V 2pF 2 C 231 573 F1G1C473A004 CAPACITOR 16V 0 047 F 2 C 266 F1L3D102A003 CAPACITOR 2000V 1000pF 1 C 285 339 341 342 453 454 455 456 457 458 459 460 462 471 473 475 493 497 498 500 521...

Page 77: ...CAPACITOR 6 3V 1 F 23 C 652 674 682 683 684 685 686 687 F1J0J4750019 CAPACITOR 6 3V 4 7 F 8 CF 1 4 D4CC1103A038 THERMISTOR 2 CN 1 K1MN50AA0018 CONNECTOR 1 CN 2 5 6 K1MY40A00001 CONNECTOR 3 CN 3 K1KA14...

Page 78: ...24 C0DBZYY00016 IC 1 IC 25 C0ZBZ0000978 IC 1 IC 27 C3FBLY000048 FLASH MEMORY 1 IC 28 C2CBJA000003 IC MICON 1 IC 29 C0CBCBC00181 IC 1 IC 30 C1CB00002733 AUDIO CODEC 1 IC 31 86 93 C0JBAS000215 IC GATE L...

Page 79: ...NDUCTOR 2 L 24 G1A160HA0032 COIL 1 L 25 G1BYYYY00009 INDUCTOR 1 L 26 J0MAB0000200 INDUCTOR 1 L 30 47 G1C1R0Z00002 INDUCTOR 2 L 49 50 G1C1R0MA0076 INDUCTOR 2 L 52 DDAZR100KTD INDUCTOR 1 L 59 G1C91NM000...

Page 80: ...1 R 25 ERJ2GEJ240X RESISTOR 1 16W 24 1 R 26 48 49 90 91 103 107 124 144 181 183 209 224 251 252 256 258 269 270 271 272 273 274 275 278 279 281 283 291 292 294 299 302 303 344 350 373 379 380 381 384...

Page 81: ...79 580 625 ERJ2GEJ472X RESISTOR 1 16W 4 7K 13 R 192 198 217 246 304 309 310 315 342 347 353 357 359 360 382 404 405 406 407 408 433 434 451 456 457 458 459 497 514 558 602 610 611 639 671 685 686 688...

Page 82: ...7 R 496 509 511 529 530 532 537 555 D1BDR022A099 RESISTOR 1 3W 0 022 8 R 500 521 542 ERJ2GEJ153X RESISTOR 1 16W 15K 3 R 502 517 544 633 640 ERJ3GEYJ100V RESISTOR 1 16W 10 5 R 505 507 ERJ2RHD243X RESI...

Page 83: ...703 K1FB115BA014 CONNECTOR 1 CN 705 K1FY180BA001 CONNECTOR 1 F 701 S K5H802300002 FUSE 8A 72V 1 FL 703 704 705 J0HAAC000059 FILTER 3 JK 700 701 K2HC103B0197 JACK 2 L 700 701 702 703 704 705 706 707 DD...

Page 84: ...02 J0MAB0000116 INDUCTOR 2 L 103 104 105 106 107 108 DDB5Z031J L INDUCTOR 6 LED PCB LED PC CN 901 K1MN10AA0058 CONNECTOR 1 D 901 902 905 906 907 B3ABB0000210 DIODE 5 D 903 B3ADB0000065 DIODE 1 D 904 B...

Page 85: ...C 1 F1J0J106A016 CAPACITOR 6 3V 10 F 1 C 2 4 7 11 F1G1C104A042 CAPACITOR 16V 0 1 F 4 C 3 5 F1G1H102A496 CAPACITOR 50V 1000pF 2 C 6 9 F1G1E103A062 CAPACITOR 25V 0 01 F 2 C 8 F1G1H270A542 CAPACITOR 50V...

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