Panasonic Toughbook CF-30F3SAZAM Service Manual Download

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ORDER NO.

CPD0711216CE

Notebook Computer

Unauthorized copying and distribution is a violation of law.

CF-30FTSAZAM

Model No.

This is the Service Manual for
the following areas.
M …for U.S.A. and Canada

Summary of Contents for Toughbook CF-30F3SAZAM

Page 1: ...ok Computer 2007 Matsushita Electric Industrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law CF 30FTSAZAM Model No This is the Service Manual for the following areas M for U S A and Canada ...

Page 2: ...ELECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician Warning THIS APPLIANCE MUST BE EARTHED Important The wires in this mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of the...

Page 3: ...ent 4 After servicing be sure to restore the lead dress insulation barriers insulation papers shields etc LITHIUM BATTERY This computer contains a lithium battery to enable the date time and other data to be stored The battery should only be exchanged by authorized service personel Warning A risk of explosion from incorrect installation or misapplication may possibly occur When using your telephon...

Page 4: ...ng of the battery by recharging only when the remaining power is less than approx 95 when Economy Mode ECO is enabled 75 of capacity The battery pack is not charged when the computer is first purchased Be sure to charge it before using it for the first time When the AC adaptor is connected to the computer charging begins automatically Should the battery leak and the fluid get into your eyes do not...

Page 5: ...ram 3 1 4 Diagnosis Procedure 4 1 5 Power On Self Test Boot Check 5 1 6 List of Error Codes Only when the port replicator is connected 6 1 7 Self Diagnosis Test 7 1 8 Wiring Connection Diagram 8 1 9 Disassembly Reassembly 9 1 10 Exploded View 10 1 11 Replacement Parts List 11 1 ...

Page 6: ...Card 11 x 1 Data transfer rate 8 MB per second 12 Smart Card 13 ISO7816 x 1 RAM Module Slot 200 pin 1 8 V SO DIMM DDR2 SDRAM PC2 4200 Compliant Interface USB port 4 pin USB 2 0 x 3 Serial port Dsub 9 pin male Modem port RJ 11 LAN port RJ 45 External display port Mini Dsub 15 pin female Expansion Bus Connector Dedicated 80 pin female External Antenna Connector Dedicated 50 Ω coaxial connector IEEE ...

Page 7: ...nt of the main memory is allotted automatically depending on the computer s operating status The size of the Video Memory cannot be set by the user 4 1GB 1 000 000 000 bytes Your operating system or some application software will report as fewer GB 5 A 16 777 216 color display is achieved by using the dithering function 6 Maximum resolution depends on the specifications of the external display 7 O...

Page 8: ...d or Wireless WAN are connected and ready It does not necessarily indicate the On Off condition of the wireless connection Reference Manual Wireless LAN Blue tooth Disabling Enabling Wireless Commu nication Wireless WAN status Only for model with wireless WAN Refer to the instruction manual of the wireless device L Power Switch M Wireless Switch 1 Reference Manual Disabling Enabling Wire less Comm...

Page 9: ...Replicator M External Display Port Reference Manual External Display N Headphone Jack You can connect headphones or amplified speakers When they are connected audio from the internal speakers is not heard O Microphone Jack A condenser microphone can be used If other types of microphones are used audio input may not be pos sible or malfunctions may occur as a result When recording in stereo using a...

Page 10: ...raphics Sound HDA AD1884 PCI Bridge I C I C H 8 M H 8 M 1 5V INTEL IDE Interface USB 2 0 Interface LPC Bridge AC link Interface 64bit BUS 1 8V 533MHz antenna U S B 2 0 3 p o r t TYPE II Battery Charger AC Link LED BKLT Buffer SD Card Serial PortRep Parallel PortRep SATA HDD 80GB 2 5 MP PATA SATA 1 5Gb s RJ45 E t h E t h e r n e t r n e t G b E Marvell Yucon Ultra 88E8055 B0 NNC1 C000 KBD Mouse 5 3...

Page 11: ...4 Diagnosis Procedure 4 1 Basic Procedures 4 1 ...

Page 12: ... main board Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter board Check inverter cable continuity Replace if defective Replace LCD back light BIOS operation check Replace main board Check fuse at power source LCD unit check Replace LCD unit Result of POST Refer...

Page 13: ...splay of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors classified by beep sounds 1 long sound 2 3 4 Length of bar shows length of sound Diagnosis Beep signal sound Error message 1 long sound 2 BIOS ROM error BIOS ROM error RAM error Keyboard controller error...

Page 14: ...rror was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Default configuration used System CMOS has been corrupted or modified inc...

Page 15: ...ed bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 nnnn ...

Page 16: ...Flat pad is normal if the controller operates normally though sets to Invalidity by the setup In the model with built in DVD of the USB connection even if DVD is normal becomes an error if legacy USB is set to Invalidity 1 2 When you execute an automatic test 1 Ctrl F7 is pushed while the Panasonic start screen is displayed after the computer is started 2 The test of all devices begins automatical...

Page 17: ...eing stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way When the test of all devices ends the test result is displayed under the right of the screen 2 Operation of PC Diagnostic Utility Only the device which can be inspected on the entire screen is display...

Page 18: ... by the start menu and the power supply of the computer is turned off Standard at test time All devices other than RAM and HDD about 1 minute RAM standard test 1 2 minutes HDD standard test 2 3 minutes HDD enhancing test 60GB about 40 minutes Ex The standard when the standard all device is tested becomes 1 2 3 6 minutes There is greatly a difference from RAM test when the memory is increased accor...

Page 19: ...wiring between the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector It is confirmed not to find abnormality in the USB controller USB Mainboard Connector 1 It is confirmed not to find ab normalityin the wiring between the controller and the connector by connecting to HUB with LAN cable LAN It is confirmed not to find abnormality in...

Page 20: ...Serial Port 7 It is confirmed not to find abnormality of Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in the wiring between Super I O and Serial Connector This test cannot find failure of cable characteristic and device problems Main board Super I O Serial Connector Parallel Port 8 It is confirmed not to...

Page 21: ...CB LCD JK1 CN3 CN20 CN27 CN2 CN1 CN37 CN11 CN12 CN13 CN14 CN24 CN4 CN28 CN31 CN402 CN401 CN400 CN7 CN8 CN10 CN26 CN29 CN9 CN30 CN18 CN25 CN19 CN15 CN6 CN5 CN21 CN17 DC IN LAN PORT MP PCB COMBO DRIVE SPEAKER RTC BATTERY MAIN PCB EXPRESS CARD W LAN MODULE PCMCIA CARD CN22 DIMM MEMORY CARD CN300 CN301 JK1 J2 J1 CN802 CN800 CN901 CN801 CN1 IEEE1394 INTERFACE CONNECTOR TOUCH PAD KEYBOARD MDC MODEM MODE...

Page 22: ...dows and turn off the power Disconnect the AC adaptor Remove the optional DIMM memory card and PCMCIA card if they are connected Remove other devices if they are connected Attention Please execute writing BIOS ID when you exchange the Main Board Parts Sheet and rubber etc related various the Conductive Cloth and Heat Spreader cannot be recycled Use new parts 7 1 2 Removing the Battery Pack and HDD...

Page 23: ...16 DFHE5025XA Screws K1 17 DRQT2 E8FKL 7 1 4 Removing the KB Cover Hinge Cover L Hinge Cover R and Key board 1 Remove the 4 Screws N6 and remove the KB Cover 2 Remove the 2 Screws N2 and the 3 Screws N6 and remove the Hinge Cover L R 3 Remove the Keyboard Screws N2 DRHM5054XA Screws N6 DRQT26 E4FKL HDD U Case Ass y HDD FPC Heater Ins Sheet HDD L Case Ass y HDD Sheet K1 17 K1 17 K1 16 SATA Guard He...

Page 24: ...NL 7 1 6 Removing the GPS PCB and Blue tooth PCB 1 Disconnect the Cable from the Connector CN25 2 Remove the 4 Screws N12 3 Remove the 2 Screws N11 4 Remove the Bluetooth PCB GPS BT Angle and GPS PCB Screws N11 DFHE5025XA Screws N12 DXQT2 F3FNL N29 N29 N29 N29 N29 N29 N29 N29 N29 N29 to Connector CN14 Connector CN13 Connector CN14 to Connector CN13 KB Cable Cover LCD Cable Cover LCD Cable Plate Ke...

Page 25: ... Screws N17 DRQT26 E6FKL 7 1 8 Removing the USB PCB and Antenna PCB 1 Remove the Screw N6 2 Disconnect the Cable from the Connector CN100 3 Remove the Tape 4 Remove the USB PCB 5 Open the Connector Cover 6 Remove the 2 Screws N3 7 Remove the 2 white Cables and remove the Antenna PCB Screws N3 DRQT2 G6FKL Screws N6 DRQT26 E4FKL N8 N6 N6 N6 N6 N6 N6 N6 N6 N6 N8 N8 N8 Bottom Cover DIMM Memory Card DI...

Page 26: ...ape and disconnect the Cable from the Con nector CN801 2 Disconnect the Cable from the Connector CN802 3 Remove the TP PCB Screw Sheet 4 Remove the 2 Screws N29 5 Remove the PAD PCB Screws N29 DRQT26 E3FNL 7 1 11 Removing the Main PCB 1 Remove the TOP Screw Sheet 2 Remove the Screw N7 3 Disconnect the 2 Cables from the 2 Connectors CN17 CN27 N29 N16 N29 N29 N29 Connector CN10 Connector CN26 HDD Ca...

Page 27: ...23 Remove the 2 Screws N6 24 Remove the Modem LAN Case 25 Remove the 1394 Sheet 26 Remove the 2 Screws N11 27 Remove the Tape 28 Disconnect the Cable from the Connector J2 and remove the MDC 29 Remove the Modem Cable 30 Remove the 8 Screws N6 31 Remove the Screw N11 32 Remove the Main PCB Screws N6 DRQT26 E4FKL Screws N7 DRSB26 10HKL Screws N11 DFHE5025XA Screws N16 DRQT26 E5FKL Screws N17 DRQT26 ...

Page 28: ...6 DRQT26 E4FKL Screws N22 DXQT2 G4FNL 7 1 13 Removing the I O PCB 1 Open the Connector Cover and Lid Cover 2 Remove the 3 Screws N14 and the 2 Screws N30 3 Remove the 4 Screws N15 4 Remove the I O PCB Screws N14 DFHE5058ZB Screws N15 DRHM5104ZA Screws N30 DXHM0057ZA N22 N22 N22 N22 N22 N22 N22 N22 N6 N6 SD PCB Express Card PCMCIA Card Connector CN701 Connector CN700 I O PCB Lib Cover Connector Cov...

Page 29: ...8 Remove the Screw K2 42 and remove the SW LCD PCB Screws N29 DRQT26 E3FNL Screws K2 42 DXQT26 D4NLT 7 1 15 Removing the Handle and Power SW 1 Remove the 2 Screws K2 41 and remove the Handle Base L and R 2 Remove the Handle 3 Remove the 2 Screws K2 42 4 Remove the WM SW and Power SW Screws K2 41 DRSN4 6FKLT Screws K2 42 DXQT26 D4NLT Palm Top Cover Sheet N29 K2 42 Palm Top Cover PW LED Sheet Touch ...

Page 30: ...he left and right LCD Cover Side Covers 5 Remove the 4 Screws N7 6 Remove the LCD Rear Cabinet 7 Remove the LCD Latch 8 Remove the 2 Screws K9 1 4 9 Remove the Hinge L and R Screws N2 DRHM5054XA Screws N7 DRSB26 10HKL Screws N13 DRSB4 10FKL Screws K9 1 4 DRYN4 J10KLT N9 N9 N9 N9 Display Unit N10 N10 N7 N7 N7 N7 N7 N7 N7 N7 N7 N7 N13 N13 N7 N7 LCD Latch LCD Rear Cabinet Wireless Antenna Corner Cove...

Page 31: ... the LCD Unit Screws N6 DRQT26 E4FKL 7 1 19 Removing the Antenna PCB L and R 1 Remove the 4 Screws N2 2 Remove the W LAN ANT Cover L and R 3 Remove the 2 Screws N2 4 Remove the Antenna PCB L and R Screws N2 DRHM5054XA N6 N6 LCD Unit LCD Front Cabinet Inverter PCB TS PCB LCD Drop Holder LCD Drop Holder A B A B C C to Connector CN200 Connector CN200 Connector CN201 N2 N2 N2 N2 LCD Rear Cabinet Ass y...

Page 32: ...r etc related various the Conductive Cloth and Heat Spreader cannot be recycled Use new parts 7 2 2 Setting the Antenna PCB L and R 1 Set the Antenna PCB L and R using the 2 Screws N2 2 Fix the W LAN ANT Cover L and R using the 4 Screws N2 Screws N2 DRHM5054XA N2 N2 N2 N2 LCD Rear Cabinet Ass y Antenna PCB R Antenna PCB L W LAN ANT Cover R W LAN ANT Cover L N2 N2 ...

Page 33: ...cabinet Attach it fitting to the corner Coming off the tape is arrowed Cable color black Cable color gray REAR SCREW SHEET TAPE Do not pinch the cable out of the cabinet Match it to the concave side and attach it between the bosses Match it to the protrusion side and attach it betweenthe bosses Place the anntena sub Tighten the screw Tighten the screw Place the anntena main CAUTION S1 Insulation S...

Page 34: ... 2 drop holders 3 Connect the Cable to the Connector CN200 CN201 4 Connect the 3 Cables to the 3 Connectors 5 Fix the Inverter PCB using the 2 Screws N6 Screws N6 DRQT26 E4FKL N6 N6 LCD Unit LCD Front Cabinet Inverter PCB TS PCB LCD Drop Holder LCD Drop Holder A B A B C C to Connector CN200 Connector CN200 Connector CN201 ...

Page 35: ...Case Outside Inverter Shield Case is set Attach it putting the protrusion mark next to the caution label Wrap Inverter Shield Tape around Inverter Shield Case and attach Ensure that Inverter Shield Tape does not run over the edge of Inverter Shield Case Inverter Shield Tapes Attachment Guide Protorusion by wrinkles etc 0 2 or less Air Bubble 1 cm 2 or less 1 bubble size Attach the Inverter Shield ...

Page 36: ...3 5 Fix the 2 Wireless Antenna Corner Cover using the 4 Screws N7 Note Tighten the Screws in the numbered order No1 to No4 Screws N2 DRHM5054XA Screws N7 DRSB26 10HKL Screws N13 DRSB4 10FKL Screws K9 1 4 DRYN4 J10KLT N7 N7 N7 N7 N7 N7 N7 N7 N7 N7 N13 N13 N7 N7 LCD Latch LCD Rear Cabinet Wireless Antenna Corner Cover left LCD Cover Side Cover right LCD Cover Side Cover Wireless Antenna Corner Cover...

Page 37: ...e numbered order No1 to No4 Screws N9 DRYN4 J10FKL Screws N10 DXSB4 15FNLB 7 2 6 Setting the Handle and Power SW 1 Set the WM SW using the 2 Screws K2 42 2 Set the Power SW 3 Set the Handle 4 Fix the Handle Base L and R using the 2 Screws K2 41 5 Screws K2 41 DRSN4 6FKLT Screws K2 42 DXQT26 D4NLT N9 N9 N9 N9 Display Unit N10 N10 No 1 No 2 No 3 No 4 No 1 No 2 Handle Handle Base L Handle Base R Powe...

Page 38: ... the hole 2 on the Top Cabinet set the touch Pad 11 Attach the Touch Pad Adhesion Seat 12 Fix the Palm Top Cover using the 5 Screws N29 No1 to No5 13 Attach the Palm Top Cover Sheet Note Tighten the Screws in the numbered order No1 to No5 Screws K2 42 DRQT26 D4NLT Screws N29 DRQT26 E3FNL Preparation of SW LED FPC Palm Top Cover Sheet N29 K2 42 Palm Top Cover PW LED Sheet Touch Pad Adhesion Seat To...

Page 39: ... parts 20N to 30N 2 to 3Kgf cm2 Battery Pack Insertion Slot Attach the Battery Slide Sheet on Battery Cushion Avoid air leaking into it Avoid coming off 4 corners Fit to the line Ensure the upper and lower Flex holes match CAB Wall Connection Direction Connection Direction Top Bottom Match the Cabinet slit and the tape slit Do not run the Cabinet edge out of the tape slit CAUTION S1 Insulation S2 ...

Page 40: ...ver Avoid running over the protrusion attached to the protrusion side of the upper Cabinet Put to the arrow direction and attach it Insert FPC into the hole of upper cabinet Do not come over the Pad edge Attach the TP Bottom Tape Put to the left and set Protrusion Insert FFC into the hole of upper cabinet Note Separation Notes for Separation Do not attach the oil on both sides Avoid running over A...

Page 41: ...04ZA Screws N30 DXHM0057ZA 7 2 9 Setting the SD PCB Express Card and PCMCIA Card 1 Fix the PCMCIA Card using the 4 Screws N22 2 Fix the Express Card using the 4 Screws N22 3 Fix the SD PCB using the 2 Screws N5 Screws N6 DRQT26 E4FKL Screws N22 DXQT2 G4FNL Connector CN701 Connector CN700 I O PCB LID Cover Connector Cover N15 No 3 N15 No 1 N14 No 1 N14 No 3 N14 No 4 N30 No 1 N14 No 2 N15 No 2 N30 N...

Page 42: ...Connect the Cable to the Connector CN400 CN401 17 Attach the Tape 18 Set the Main Chasis on the Computer 19 Connect the Cable to the Connector CN31 and Attach the Pet Tape 20 Connect the Cable to the Connector CN700 CN701 21 Fix the Main Chasis using the 6 Screws N16 No1 to No6 22 Fix the Main Chasis using the Screw N18 23 Connect the 2 Cables to the 2 Connectors CN17 CN27 N6 N6 N17 N11 N11 N11 N1...

Page 43: ...bered order No1 to No8 Tighten the Screws in the numbered order No1 to No6 Screws N6 DRQT26 E4FKL Screws N7 DRSB26 10HKL Screws N11 DFHE5025XA Screws N16 DRQT26 E5FKL Screws N17 DRQT26 E6FKL Screws N18 DRSB26 8FKL Screws N21 DXQT2 E12FNL N7 TOP Screw Sheet Connector CN17 Connector CN27 ...

Page 44: ...d cover with MDM Cable Sheet Separate from the coil Attach space CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others S2 Safety Working Connect the LAN cable CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others Put the cable ina a U shape into the intermediate chassis aperture next to the connector Do not pinch the cable out of the USB PCB ...

Page 45: ...ch Pad FFC Fix Tape Tighten of Screw Tighten of Screw Attach the Touch Pad PCB Screw Sheet Cable Hold Sheet is installed Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Avoid running over the boss and the rib Process the surplus of FFC to the back Screw Screw Insert the boss at an angle to put here close to the Cabinet side Process the SP cable between the bosses PCB Pad i...

Page 46: ...te Tighten the Screws in the numbered order No1 to No4 Screw N16 DRQT26 E5FKL Screw N29 DRQT26 E3FNL Preparation of HDD FPC ASSY N29 N16 N29 Connector CN10 Connector CN26 HDD Cable Cover FPC HDD BAT Antenna Cable Sheet to Connector CN800 Connector CN800 to Connector CN26 Tape Connector CN9 Pad PCB Tape to Connector CN8 to Connector CN7 Connector CN8 Pad Protect Sheet Connector CN7 No 3 N29 No 2 N2...

Page 47: ...t Battery HDD Connector Angle is set FPC HDD Battery is set Direction A View A B C Direction C View Direction B 1 Set HDD Guide and fix with Screw 2 Fix with Screw 3 Apply tetra coating to each connector pin This Connector does not need tetra coating Do not Fold R1 4 View ...

Page 48: ...g inside is R0 5 1 2 Don t mistake a bending direction Don t use a mistaken thing R0 5 1 NG OK Figure seen from direction of arrow of A The terminal of the antenna cable must not come in contact with this terminal Put it on the metal fittings side Cable Relay Circuit Board Ass y Insert FPC into Relay Circuit Board Ass ys socket FPC Mountain Fold Straight Line Valley Fold Dotted Line Insert the Plu...

Page 49: ...he coaxial cable from LCD Set on the top Process the cable from LCD Fit to the groove Difference 1 or less Along the groove Pull W LAN Cable out to the surface from the hole CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 Others S2 S2 Safety Working Cable USB is set PCB USB Sub is set Tighten of Screw Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf c...

Page 50: ...ews N1 DRHM0002ZA Screws N5 DRQT26 D4FKL Screws N6 DRQT26 E4FKL Screws N8 DRSB3 8FKL Screws N17 DRQT26 E6FKL Note Tighten the Screws in the numbered order No1 to No6 Tighten the Screws in the numbered order No1 to No11 Tighten the Screws in the numbered order No1 No2 Tighten the Screws in the numbered order No1 to No5 N8 N6 N6 N6 N6 N6 N6 N6 N6 N6 N8 N8 N8 Bottom Cover DIMM Memory Card DIMM Stoppe...

Page 51: ... Sheet Attach the CD Edge Sheet 4 6mm 4 6mm 0 1mm 1 5 2 5mm Notes 1 Apply the load when attaching the attaching parts 20N to 30N 2 to 3Kgf cm2 0 0 5mm 0 0 5mm 0 0 5mm 0 0 5mm DIMM Cover is set Attach the DIMM Cover Cushion Attach the DIMM Cover Spacer Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 CAUTION S1 Insulation S2 Pinching Cables S3 Sharp Edge S4 Part No Check S5 ...

Page 52: ... 2 to 3Kgf cm2 Fit to the plate squeeze line 1 Attach the Tape Put the Cable along the Cabinet side and tape it firmly Match to the boss center Cabinet Level Standard Tolerance 0 to 1 Process the wire into the groove Pass the Cable behind the Cabinet protrusion Attach the Cable Sheet into Main Cable and Whip Cable Attach the Cable Sheet into Sub Cable and GPS Cable Ensure that the wrapping directi...

Page 53: ...Cable Cover LCD Cable Cover LCD Cable Plate Keyboard No 6 No 4 No 1 No 5 No 3 No 7 No 2 No 1 No 2 No 3 Attach the Keyboard Spacer Tape Attach the Keyboard Spacer Sheet Attach the Keyboard Back Plate Keyboard US is installed Attach the Keyboard Fook Spacer Lower Plate hole Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 1 Attach the Keyboard US and Keyboard Spacer KB Prepar...

Page 54: ...ach the Heater Ins Sheet and Sheet to HDD 3 Attach the Heater to HDD 4 Attach the 6 HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper Ass y 5 Attach the six HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper Ass y 6 Set the HDD Damper Ass y to HDD 7 Attach the Side Cushion to the HDD L Case Ass y 8 Set the HDD U Case Ass y and the HDD L Case Ass y and s...

Page 55: ...r Valley Fold Mountain Fold 1 Do not gouge when inserting and removing the socket 2 Do not drop HDD or add any impacts on it 3 Insert CN into the end firmly 4 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Do not bend the bending part of Heater Attach it pushing the shaded part not to push the fuse PET TAPE HEATER FIXED TAPE Center HEATER CAUTION S1 Insulation S2 Pinching Cables ...

Page 56: ...he damper over the plate of FPC Do not place the damper over the plate of heater Longer Direction Sheet HDD Thermal Plate 1 3 1 2 1 3 0 1 1 3 1 3 Attach the HDD Cushion Yelllow Attach the HDD Cushion Yelllow Attach the HDD Cushion Black Attach the HDD Thermal Plate HDD Cushion Black Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Prepare the metal plate bend Do not bend it...

Page 57: ...mal Plate 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Do not bend it at a sharp angle to put natural R To the level of attaching closely in this range When attaching HDD Cushion Plate and HDD Cushion Black set the bending part of the metal plate up Longer Direction Metal Plate Ensure the direction is right lateral Put the edge on the same line Difference 1 ...

Page 58: ...n attaching the parts 20N to 30N 2 to 3Kgf cm2 Right and left position Match to the center Top and bottom position Match the edge of the base material transparent sheet to the bottom side Lower Case Entire Circumference Paste the cushion with pressing in the direction of arrow Make the black damper get int both sides of the green dampe ...

Page 59: ... inserting HDD Set the CN side first and then set the TAB side pushing to the A direction A SATA Guide Set Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Order of fixing Screw Screw Screw Screw Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Confirm that the CN board moves up down and right left after assembling ...

Page 60: ...7 39 7 2 19 Setting the Battery Pack and HDD Pack 1 Set the HDD Pack 2 Set the Battery Pack Battery Cover HDD Cover HDD Pack Battery Pack ...

Page 61: ...0 K35 K59 K59 K2 K53 K1201 K1214 K1202 K1 3 K1 17 K1 1 K1 17 K1 15 K1 16 K1 20 K1 4 K1 19 K1 19 K1 5 K1 5 K1 4 K1 8 K1 20 K1 6 K1 6 K1 4 K1 4 K1 2 K1 E17 K1 9 K1 14 K1 18 K1 11 K1 13 A A A B B B B B V V Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm 1 47 _ 0 20 N m 15 _ 2 0 kgf cm 0 18 _ 0 22 N m 2 0 _ 0 2 kgf cm 0 2 _ 0 0...

Page 62: ... 1 K2 7 1 K2 9 10 K2 9 9 K2 9 9 K2 9 9 K2 9 5 K2 9 4 K2 9 7 K2 9 1 K2 9 1 K2 9 2 K2 9 8 K2 9 K2 31 K2 42 K106 K36 K2 15 K2 21 K2 22 K2 16 K108 K2 25 K2 25 K2 38 K2 38 K2 24 K2 20 K2 18 K2 18 K107 K2 8 2 K2 14 K2 14 K2 13 K103 K102 K2 23 K2 8 3 K2 8 3 K2 17 K2 17 K2 3 4 K2 4 4 K2 41 K2 6 2 K2 6 K2 6 4 K2 6 3 K2 6 3 K2 10 5 K2 30 K2 9 6 K2 9 3 K2 7 3 K2 8 6 K2 2 2 K2 2 6 K2 2 K2 2 7 K163 K2 50 K2 50...

Page 63: ...6 K1208 K1208 K96 B B B N17 B B B B B B B B B N29 B F N14 F B K21 K1212 E9 K35 E27 K142 K94 K111 K161 E38 N11 B K132 K1123 K148 K1205 K1207 K1214 K1214 K1214 K1203 K97 K35 K1155 K1204 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm 0 441 _ 0 049 N m 4 5 _ 0 5 kgf cm 1 47 _ 0 20 N m 15 ...

Page 64: ... 0 8 _ 0 1N m 8 0 _ 1 0 kgf cm 0 3 _ 0 05 N m 3 0 _ 0 5 kgf cm 0 19 _ 0 05 N m 2 0 _ 0 5 kgf cm B P R S N6 B B B R R R R A P B B B B B P P B N6 B N6 B P B N1 B N1 B N1 B N1 B B K85 K85 K5 K4 K80 K85 K2 39 K2 33 K2 32 K2 39 K2 34 K41 N12 K42 E39 E14 N11 S N12 S R K3 N8 P K118 R R K3 6 K3 4 K3 8 K3 3 K3 4 K3 3 K3 9 K3 2 K3 5 K3 7 K3 8 K3 8 K3 8 X X ...

Page 65: ...9 4 K9 3 K9 1 3 K9 1 3 K9 1 3 K50 K9 2 1 1 K9 2 K9 K9 2 3 K9 2 2 K61 K50 K9 K9 1 3 K36 K36 1 3 K9 1 3 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 50 N m 4 5 _ 0 5 kgf cm 0 441 _ 0 049 N m 4 5 _ 0 5 kgf cm 1 47 _ 0 20 N m 15 _ 2 0 kgf cm 1 30 _ 0 17N m 13 0 _ 2 0 kgf cm A B F G H G G G G B ...

Page 66: ...35 3 E35 3 E35 4 E35 4 E35 6 E35 2 E35 1 K1214 K1214 K1214 K1214 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm A B C D E A A ...

Page 67: ... B B N7 N7 B N13 K97 K13 2 K52 K1032 K13 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf cm 1 47 _ 0 20 N m 15 _ 2 0 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm A B C D G O B B G B B B B B B B B B B B B G B ...

Page 68: ...COIN BATTERY 1 E26 DFJK12U050BB FFC SD 1 E27 DFJK40U056BB FFC MP OUTER 2 E28 DFJS1032YA MODEM CABLE 1 E29 DFJS1035YA SATA CABLE 1 E30 DFJS1036ZA CABLE USB 1 E31 DFJS1046YA LAN CABLE 1 E32 K1NA26Z00001 CONNECTOR 1 E33 K1NA68Z00009 PCMCIA CONNECTOR 1 E34 S N5HAZ0000014 MODEM 1 E35 DFWV08A0090 LCD UNIT ASS Y 1 E35 1 DL3DE0183AAA LCD PREPARATION UNIT 1 E35 2 DFHG1926YA LCD SIDE DAMPER U 1 E35 3 DFHG19...

Page 69: ...CD EDGE SHEET 1 K1 13 S L9DZYY000008 HEATER HDD 1 K1 14 DFHR8522XA HDD DAMPER ASS Y 1 K1 15 DFHR8523WA HDD SIDE DAMPER ASS Y 1 K1 16 DFHE5025XA SCREW 1 K1 17 DRQT2 E8FKL SCREW 4 K1 18 DFMX1265ZB HEATER INS SHEET 1 K1 19 DFHR3H11ZA HDD CUSHION TOP SHEET 2 K1 20 DFMY3263ZA HDD THERMAL PLATE LOWER 2 K2 S DFKM8183TA 0 TOP CASE ASS Y 1 K2 1 DFBD9010ZA 0 POWER SW ASS Y 1 K2 1 1 DFHR6251ZA 0 POWER SW FLA...

Page 70: ... 9 DFUS0323ZA LID KNOB SPRING PLATE 1 K2 8 10 DRQT26 D3KLT SCREW 2 K2 8 11 DXQT2 F3FNLT SCREW 1 K2 9 S DFKE8191YA 0 HDD COVER ASS Y 1 K2 9 1 DFBH3051ZA LID HINGE 2 K2 9 2 DFBD0191ZA 0 HDD COVER LOCK KNOB 1 K2 9 3 DFGE0149ZA 0 HDD COVER SHEET L 1 K2 9 4 DFGE0150ZA 0 HDD COVER SHEET R 1 K2 9 5 DFHR3E57ZA HDD COVER CUSHION 1 K2 9 6 S DFKE0864YA 0 HDD COVER 1 K2 9 7 S DFKE0865ZA 0 HDD COVER LID KNOB 1...

Page 71: ... 48 DFHR3E97ZA P LED SHEET 1 K2 49 DFHR6356ZA POWER SW LED PANEL TW 1 K2 50 DFHR6089YA 0 HANDLE ARM BUSH 4 K3 S DFKF8170YA 0 BOTTOM CASE ASS Y 1 K3 1 S DFKF0271YA 0 BOTTOM CASE 1 K3 2 DFMD2172ZA HEAT PIPE ANGLE A 1 K3 3 DFMD2173ZA HEAT PIPE ANGLE B 2 K3 4 DFMY0414ZA CPU HEAR PIPE RUBBER 2 K3 5 DFMY0437ZA HEAT PIPE RUBBER B 1 K3 6 DFMY5038YA HEAT SINK UNIT C 1 K3 7 DFUS0324ZA MP ESD SPRING 1 K3 8 D...

Page 72: ...A 1 K44 DFGX0457ZB 0 LCD CONER COVER L 1 K45 DFGX0458ZB 0 LCD CONER COVER R 1 K46 DFGX0459ZB 0 LCD CONER SIDE COVER L 1 K47 DFGX0460ZB 0 LCD CONER SIDE COVER R 1 K49 DFHG1881ZA LCD CABLE BUSH 1 K50 DFHG1884ZA LCD DROP HOLDER 2 K52 DFHG1942ZA REAR SCREW SHEET 1 K53 DFHR3159ZA TOP CASE SHEET 1 K54 DFHR3F07XA LCD CABLE WP SHEET 1 K56 DFHR7968ZA CDD SHEET 1 K57 S DFKE0871ZA 0 W LAN ANT COVER L 1 K58 S...

Page 73: ...CUSHION 2 K121 DFMD4066ZB 0 DC USB COVER PLATE 1 K122 DFMD4067ZB 0 SERIAL COVER PLATE 1 K123 DFMD4069ZA ICH PLATE 1 K124 DFMD7B00ZA BATT HDD CN ANGLE 1 K129 DFMX1006ZA CABLE SHEET 1 K130 DFMX1256ZA TP INS SHEET 1 K131 DFHG1403YA 0 COIN BATTERY CUSHION 1 K132 DFHG1467ZA LEAD SW CUSHION 1 K133 DFHP7275ZA CN TAPE L 1 K134 DFHP7276ZA CN TAPE S 1 K135 DFHR3E94ZA DMD CABLE SHEET 1 K137 DFHR3F59ZA MAIN P...

Page 74: ...ION 1 K1213 DFQT0055YA COA SERIAL LAMINATE 1 K1214 DFMX0383TA INSULATION PARTS 10 N1 DRHM0002ZA SCREW 5 N2 DRHM5054XA SCREW 8 N3 DRQT2 G6FKL SCREW 2 N6 DRQT26 E4FKL SCREW 37 N7 DRSB26 10HKL SCREW 13 N8 DRSB3 8FKL SCREW 6 N9 DRYN4 J10FKL SCREW 4 N10 DXSB4 15FNMB SCREW 2 N11 DFHE5025XA SCREW 10 N12 DXQT2 F3FNL SCREW 4 N13 DRSB4 10FKL SCREW 2 N14 DFHE5058ZB SCREW 4 N15 DRHM5104ZA SCREW 3 N16 DRQT26 E...

Page 75: ... 185 186 187 188 189 190 192 193 194 196 197 207 223 226 232 234 236 237 240 241 242 243 245 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 267 268 276 277 278 279 281 282 289 291 295 298 302 306 317 318 319 320 326 327 328 329 330 331 332 333 334 335 336 338 344 345 346 347 348 349 392 403 407 409 410 411 413 414 415 416 418 419 420 433 436 437 438 439 440 441 445 448...

Page 76: ...543 CAPACITOR 50V 2pF 2 C 231 573 F1G1C473A004 CAPACITOR 16V 0 047µF 2 C 266 F1L3D102A003 CAPACITOR 2000V 1000pF 1 C 285 339 341 342 453 454 455 456 457 458 459 460 462 471 473 475 493 497 498 500 521 540 542 544 547 561 564 568 584 625 626 627 628 630 635 640 F1G1H102A496 CAPACITOR 50V 1000pF 36 C 297 507 F1J1E334A081 CAPACITOR 25V 0 33µF 2 C 300 311 312 F1G1H271A495 CAPACITOR 50V 270pF 3 C 321 3...

Page 77: ... CAPACITOR 6 3V 1µF 23 C 652 674 682 683 684 685 686 687 F1J0J4750019 CAPACITOR 6 3V 4 7µF 8 CF 1 4 D4CC1103A038 THERMISTOR 2 CN 1 K1MN50AA0018 CONNECTOR 1 CN 2 5 6 K1MY40A00001 CONNECTOR 3 CN 3 K1KA14AA0266 CONNECTOR 1 CN 4 29 K1MN12BA0134 CONNECTOR 2 CN 7 8 11 30 K1MY40BA0220 CONNECTOR 4 CN 9 K1KY10BA0084 CONNECTOR 1 CN 10 K1MN80BA0246 CONNECTOR 1 CN 12 K1MY30AA0158 FPC CONNECTOR 1 CN 13 K1MY13B...

Page 78: ... 24 C0DBZYY00016 IC 1 IC 25 C0ZBZ0000978 IC 1 IC 27 C3FBLY000048 FLASH MEMORY 1 IC 28 C2CBJA000003 IC MICON 1 IC 29 C0CBCBC00181 IC 1 IC 30 C1CB00002733 AUDIO CODEC 1 IC 31 86 93 C0JBAS000215 IC GATE LOGIC 3 IC 32 58 59 61 62 68 69 87 103 104 105 108 109 C0JBAA000362 IC LOGIC 13 IC 33 C0ABZA000047 IC AMP 1 IC 34 35 36 C0EBE0000459 IC 3 IC 37 78 C0EBH0000457 IC 2 IC 38 39 C0DBZYY00026 IC USB POWER ...

Page 79: ...INDUCTOR 2 L 24 G1A160HA0032 COIL 1 L 25 G1BYYYY00009 INDUCTOR 1 L 26 J0MAB0000200 INDUCTOR 1 L 30 47 G1C1R0Z00002 INDUCTOR 2 L 49 50 G1C1R0MA0076 INDUCTOR 2 L 52 DDAZR100KTD INDUCTOR 1 L 59 G1C91NM00001 INDUCTOR 1 PA 6 S D4FB1R100015 PROTECTOR 1 1A 1 Q 1 36 52 53 59 66 96 123 130 131 133 135 142 144 153 B1CFGD000023 TRANSISTOR 15 Q 7 10 18 34 39 94 XP0421300L TRANSISTOR 7 Q 9 12 20 47 49 127 B1DH...

Page 80: ...1 R 25 ERJ2GEJ240X RESISTOR 1 16W 24Ω 1 R 26 48 49 90 91 103 107 124 144 181 183 209 224 251 252 256 258 269 270 271 272 273 274 275 278 279 281 283 291 292 294 299 302 303 344 350 373 379 380 381 384 389 391 393 411 419 420 421 424 428 431 440 441 442 445 446 448 453 470 501 506 513 522 523 524 543 549 575 576 577 608 609 649 653 672 ERJ2GEJ103X RESISTOR 1 16W 10KΩ 75 R 28 605 606 607 615 ERJ2GEJ...

Page 81: ...9 580 625 ERJ2GEJ472X RESISTOR 1 16W 4 7KΩ 13 R 192 198 217 246 304 309 310 315 342 347 353 357 359 360 382 404 405 406 407 408 433 434 451 456 457 458 459 497 514 558 602 610 611 639 671 685 686 688 699 ERJ2GEJ104X RESISTOR 1 16W 100KΩ 39 R 193 200 219 354 361 362 363 383 410 425 539 557 600 601 613 ERJ2GEJ474X RESISTOR 1 16W 470KΩ 15 R 216 240 298 300 301 374 375 402 429 482 564 565 566 567 568 ...

Page 82: ... R 496 509 511 529 530 532 537 555 D1BDR022A099 RESISTOR 1 3W 0 022Ω 8 R 500 521 542 ERJ2GEJ153X RESISTOR 1 16W 15KΩ 3 R 502 517 544 633 640 ERJ3GEYJ100V RESISTOR 1 16W 10Ω 5 R 505 507 ERJ2RHD243X RESISTOR 1 16W 24KΩ 2 R 519 ERJ2RHD752X RESISTOR 1 16W 7 5KΩ 1 R 520 526 586 ERJ2RHD153X RESISTOR 1 16W 15KΩ 3 R 525 ERJ2RHD472X RESISTOR 1 16W 4 7KΩ 1 R 535 ERJ2RKF1302X RESISTOR 1 16W 13KΩ 1 R 546 ERJ2...

Page 83: ... 703 K1FB115BA014 CONNECTOR 1 CN 705 K1FY180BA001 CONNECTOR 1 F 701 S K5H802300002 FUSE 8A 72V 1 FL 703 704 705 J0HAAC000059 FILTER 3 JK 700 701 K2HC103B0197 JACK 2 L 700 701 702 703 704 705 706 707 DDB5Z021G Y INDUCTOR 8 L 711 712 J0JCC0000186 INDUCTOR 2 L 713 714 721 722 723 J0JCC0000078 INDUCTOR 5 L 715 716 717 718 719 DDB5Z021C Y INDUCTOR 5 L 720 J0JHC0000032 INDUCTOR 1 PA 700 S D4FB1R100015 P...

Page 84: ...01 102 J0MAB0000116 INDUCTOR 2 L 103 104 105 106 107 108 DDB5Z031J L INDUCTOR 6 LED PCB LED PC CN 901 K1MN10AA0058 CONNECTOR 1 D 901 902 905 906 907 B3ABB0000210 DIODE 5 D 903 B3ADB0000065 DIODE 1 D 904 B3AGB0000040 DIODE 1 EXT ANTENNA PCB CN 1 2 K1QZA1AE0001 CONNECTOR 2 CN 3 K1QZB1AA0023 COAXIAL CONNECTOR 1 HDD BATTERY FPC CN 4 K1KY42B00001 CONNECTOR 1 CN 5 K1KY10B00009 CONNECTOR 1 CN 7 K1KY10BA0...

Page 85: ... PCB C 1 F1J0J106A016 CAPACITOR 6 3V 10µF 1 C 2 4 7 11 F1G1C104A042 CAPACITOR 16V 0 1µF 4 C 3 5 F1G1H102A496 CAPACITOR 50V 1000pF 2 C 6 9 F1G1E103A062 CAPACITOR 25V 0 01µF 2 C 8 F1G1H270A542 CAPACITOR 50V 27pF 1 C 10 F1G1HR50A543 CAPACITOR 50V 0 5pF 1 CN 1 K1MN10BA0070 CONNECTOR 1 IC 1 C0JBAZ002422 IC FET SWITCH 1 IC 2 N5HZZ0000056 BLUETOOTH MODULE 1 IC 3 C0EBE0000460 IC 1 IC 5 C0JBAC000382 IC LOG...

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