Panasonic SC-HC4GK Service Manual Download Page 34

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Step 5 :

Press to release catches to lift up the Front Panel

Block slightly as arrow shown.

Step 6 :

Lift up the Front Panel Block.

Step 7 :

Upset the Front Panel Block as arrow shown.

Step 8 :

Detach 5P cable at the connector (CN803) on Main

P.C.B..

Step 9 :

Lift up the himelon.

Step 10 :

Remove Top Ornament Unit.

Step 11 :

Remove 6 screws.

Step 12 :

Remove Panel 1 P.C.B. and Panel 2 P.C.B..

Summary of Contents for SC-HC4GK

Page 1: ...3 1 Service Information 9 4 Specifications 10 5 Location of Controls and Components 11 5 1 Main Unit Key Button Operations 11 5 2 Remote Control Key Button Operations 12 6 Operating Instructions 13 6 1 Disc and MP3 Information 13 7 Self diagnosis and special mode setting 14 7 1 Service Mode Summary Table 14 7 2 Service Mode Table 15 7 3 Error Code Table 18 8 Troubleshooting Guide 19 8 1 CD Door Un...

Page 2: ... P C B 81 11 4 MAIN P C B 1 3 82 11 5 MAIN P C B 2 3 83 11 6 MAIN P C B 3 3 84 11 7 SMPS P C B 84 11 8 USB P C B 85 11 9 Waveform Chart 86 12 Illustration of IC s Transistors and Diodes 88 13 Overall Simplified Block 89 14 Block Diagram 92 14 1 CD SERVO BLOCK DIAGRAM 92 14 2 MAIN 1 2 TUNER iPod FL MOTOR USB BLOCK DIAGRAM 93 14 3 MAIN 2 2 D AMP BLOCK DIAGRAM 94 14 4 PANEL1 2 AUX HP IR SMPS AC IN BL...

Page 3: ...MΩ When the exposed metal does not have a return path to the chas sis the reading must be 1 1 2 Leakage Current Hot Check 1 Plug the AC cord directly into the AC outlet Do not use an isolation transformer for this check 2 Connect a 1 5kΩ 10 watts resistor in parallel with a 0 15μF capacitors between each exposed metallic part on the set and a good earth ground such as a water pipe as shown in Figu...

Page 4: ...m and correct it 3 Turn on the power once again after one minute Note When the protection circuitry functions the unit will not operate unless the power is first turned off and then on again 1 5 Safety Part Information Safety Parts List There are special components used in this equipment which are important for safety These parts are marked by in the Schematic Diagrams Exploded View Replacement Pa...

Page 5: ...454 PHOTO COUPLER RY701 K6B1AEA00017 RELAY F751 K5D162BK0005 FUSE GK F751 K5D302AQ0003 FUSE GT FP581 K5H7512A0010 FUSE PROTECTOR TH701 D4CAA5R10001 THERMISTOR GT TH701 D4CAC8R00002 THERMISTOR GK P751 K2AA2B000017 AC INLET C702 ECQU2A104MLC 0 1uF C710 F1BAF471A013 470pF C725 ECQU2A104MLC 0 1uF C727 F1BAF471A013 470pF C728 F1BAF471A013 470pF C730 F1BAF1020020 1000pF C736 ECQU2A104MLC 0 1uF 250Vac Sa...

Page 6: ...e of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder remover device Some solder removal devices not classified as anti static ESD protected can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not remove ...

Page 7: ... but be sure the followings 1 Do not disassemble the pickup unit since radiation from exposed laser diode is dangerous 2 Do not adjust the variable resistor on the pickup unit It was already adjusted 3 Do not look at the focus lens using optical instruments 4 Recommend not to look at pickup lens for a long time CAUTION THIS PRODUCT UTILIZES A LASER USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF ...

Page 8: ...is used Definition The letter of PbF is printed on the PCB using the lead free solder To put lead free solder it should be well molten and mixed with the original lead free solder Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC Since the melting point of the lead free solder is higher than that of the normal lead solder it takes the longer time to melt the lead...

Page 9: ...understand and service this model Please place orders using the parts list and not the drawing reference numbers If the circuit is changed or modified this information will be followed by supplement service manual to be filed with original service manual 1 Micro processor Micro processor IC IC801 is supplied as assembled part RFKWMAHC4EP ...

Page 10: ...udio Frequency response 4 Hz to 20 kHz S N ratio 95 dB Dynamic range 93 dB Total harmonic distortion 0 005 Q USB Port Media file format support MP3 mp3 USB device file system FAT12 16 32 USB port power Max 500 mA Bit rate 16 to 320 kbps GK Q Speaker Section Type 1 way 1 speaker system Bass reflex Speaker unit s Full range 6 5 cm Cone type Impedance 6 Ω Input power IEC 30 W Max Output sound pressur...

Page 11: ...11 5 Location of Controls and Components 5 1 Main Unit Key Button Operations ...

Page 12: ...12 5 2 Remote Control Key Button Operations ...

Page 13: ...13 6 Operating Instructions 6 1 Disc and MP3 Information ...

Page 14: ...e 2 for more informa tion 6 CD and Tape Eject test Refer to the section 7 2 2 service mode Table 2 for more informa tion 7 VOLUME setting 50dB Refer to the section 7 2 2 service mode Table 2 for more informa tion 8 VOLUME setting 29dB Refer to the section 7 2 2 service mode Table 2 for more informa tion 9 VOLUME setting 0dB Refer to the section 7 2 2 service mode Table 2 for more informa tion 1 2 ...

Page 15: ... ver sion Note The micro processor version as shown is an example It will be revise when there is an updates FL Display sequence Dis play 1 2 Display 1 Checksum Condition 1 a If there is NO EEPROM header string OR b If there is no EEPROM no data is received by micro processor NO is dis played Checksum Condition 2 If the version of the EEPROM does not match or not working properly NG is dis play Ch...

Page 16: ...trol CD Traverse Unit Test Mode To check for the traverse unit operation In this mode the first last track is access read TOC It fails when TOC is not completed by IOS or the traverse is out of focus In Doctor Mode 1 Press 1 2 button on remote control To cancel press 0 button on remote control To exit Doctor Mode press but ton on main unit or remote control CD Combination Test Mode A combination o...

Page 17: ... 3 CD Close stop at centre position for 1s 4 iPod open stop at right position for 1s 5 iPod close stop at centre position for 1s In Doctor Mode 1 Press follow by 2 then 1 button on remote control To cancel press 0 button on remote control To exit Doctor Mode press but ton on main unit or remote control Item FL Display Key Operation Mode Name Description Front Key ...

Page 18: ...s Q on main unit for next error IPD H15 iPod Open Abnormal During operation POS_SW_L On fail to be detected with 3 sec Error No shall be clear by force or during cold start For iPod Press Q on main unit for next error IPD H16 iPod Closing Abnormal During operation POS_SW_CEN On fail to be detected with 3 sec Error No shall be clear by force or during cold start For iPod Press Q on main unit for ne...

Page 19: ...it Jam 8 1 1 Removing the CD Step 1 Insert a flathead screwdriver into the hole behind the CD Door Unit and push the gear fixture from point A to B Step 2 Push the CD Door Unit as arrow shown until the CD is fully in sight Step 3 Remove the CD ...

Page 20: ...iPod Step 1 Insert a flathead screwdriver into the hole behind the CD Door Unit and push the gear fixture from point B to A Step 2 Push the CD Door Unit as arrow shown until the iPod is fully in sight Step 3 Remove the iPod ...

Page 21: ...eat sinks located in the unit 7 Select items from the following index when checks or replacement are required Disassembly of CD Door Unit Disassembly of Net Frame Assembly Disassembly of Top Ornament Disassembly of Bottom Ornament Disassembly of Speaker Unit SP1 Disassembly of Speaker Unit SP2 Disassembly of Panel 1 Panel 2 P C B Disassembly of Front Panel Block Disassembly of Tuner Pack Disassemb...

Page 22: ...ly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser vicing To assemble the unit reverse the steps shown in the chart below ...

Page 23: ...23 9 2 Type of Screw 9 3 Main Parts Location Diagram ...

Page 24: ...nd push the gear fixture from point A to B Step 2 Gentlely push the CD Door Unit manually until it is fully extended Step 3 Lift up the CD Door Unit slightly as arrow shown and push it as arrow shown Step 4 Remove the CD Door Unit Caution Avoid touching the lens during assembling Dis assembly of the CD Door Unit ...

Page 25: ...ture as diagram shown Step 2 Align the CD Door Unit with the upper lower rib guide reel A B on the front panel Step 3 Gentlely push the CD Door Unit until it is fully closed Caution Avoid touching the lens during assembling Dis assembly of the CD Door Unit ...

Page 26: ... Gently lift up Net Frame Assembly L Caution During assembly ensure the net frame assembly L is seated properly Step 2 Remove Net Frame Assembly L as arrow shown Caution During assembly ensure that the bosses are aligned to their respective holes in Front Speaker Assem bly L as shown ...

Page 27: ...e Asembly R Step 3 Gently lift up Net Frame Assembly R Step 4 Remove Net Frame Assembly R as arrow shown Caution During assembly ensure that the bosses are aligned to their respective holes in Front Speaker Assem bly R as shown ...

Page 28: ...lease the 2 catches on the Top Ornament Unit Caution Take extra care not to damage the Top Ornament Unit when releasing the catches during disassembling Step 3 Lift up the Top Ornament Unit Caution Avoid pulling when detaching the Top Ornament or apply strong force it may lead to the broken of connect ing cable ...

Page 29: ...ent Follow the Step 1 Step 4 of item 9 5 Step 1 Remove 4 screws Step 2 Gently release the 4 catches on the Bottom Ornament Caution Take extra care not to damage the Bottom Orna ment during disassembling Step 3 Remove the Bottom Ornament ...

Page 30: ...crews Step 2 Using a flathead screwdriver apply gentle force at the 4 holes in the Front Speaker Assembly L in order show to detach it from the Main Unit as arrows shown Step 3 Place the Front Speaker Assembly L on a support block as shown Caution During assembling of the Front Speaker Assem bly L insert the speaker wires into the hole in the Front Speaker Assembly L ...

Page 31: ...it SP1 9 9 Disassembly of Speaker Unit SP2 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Step 1 Remove 5 scews Step 2 Using a flathead screwdriver apply gentle force at the 4 holes in the Front Speaker Assembly R to detach it from the Main Unit as arrows shown ...

Page 32: ...as shown Caution During assembling of the Front Speaker Assem bly R insert the speaker wires into the hole in the Front Speaker Assembly R Step 4 Remove 4 screws Step 5 Desolder the speaker terminals of the red and black speaker wires Step 6 Remove Speaker unit SP2 ...

Page 33: ...the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Step 1 Remove 1 screw Step 2 Remove 3 screws Step 3 Remove 2 screws Step 4 Press to release catch as arrow shown ...

Page 34: ...w shown Step 6 Lift up the Front Panel Block Step 7 Upset the Front Panel Block as arrow shown Step 8 Detach 5P cable at the connector CN803 on Main P C B Step 9 Lift up the himelon Step 10 Remove Top Ornament Unit Step 11 Remove 6 screws Step 12 Remove Panel 1 P C B and Panel 2 P C B ...

Page 35: ... assembling of the Front Panel Block ensure that the speaker wires are fitted into the holes on both sides of the Rear Cabinet as shown Caution 2 During assembling of the Front Panel Block replace himelon if it is torn 9 12 Disassembly of Tuner Pack Follow the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Fo...

Page 36: ...assembly of SMPS Unit Follow the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Step 1 Remove 1 screw Step 2 Detach 10P cable at the connector CN100 on the Main P C B Step 3 Detach 4P cable at th...

Page 37: ...9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Step 1 Lift up the himelon Step 2 Lift up the himelon Caution Replace himelon if it is torn ...

Page 38: ...38 Step 3 Remove 3 screws Step 4 Flip over SMPS Barrier A Step 5 Remove 1 screw Step 6 Remove 1 screw Step 7 Remove Support 2 P C B Step 8 Using flathead screwdriver to release catch ...

Page 39: ... 9 15 Disassembly of SMPS P C B Follow the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Follow the Step 1 Step 13 of item 9 14 Step 1 Remove 2 screws Step ...

Page 40: ...Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Follow the Step 1 Step 9 of item 9 14 Follow the Step 1 Step 2 of item 9 15 Step 1 Desolder pins of Switching Regulator IC IC702 on the solder side of SMP...

Page 41: ...IC IC702 Assembly of Switching Regulator IC IC702 Step 1 Install Switching Regulator IC IC702 onto SMPS P C B Step 2 Fix the Switching Regulator IC IC702 onto the heat sink unit with 1 screw Caution Ensure the pins are inserted seated properly on the SMPS P C B ...

Page 42: ...f item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Follow the Step 1 Step 9 of item 9 14 Follow the Step 1 Step 2 of item 9 15 Step 1 Desolder pins of Diode D702 on the solder ...

Page 43: ...w Step 3 Remove Diode D702 Assembly of Diode D702 Step 1 Install Diode D702 onto SMPS P C B Step 2 Fix the Diode D702 onto the heatsink unit with 1 screw Caution Ensure the pins are inserted seated properly on the SMPS P C B ...

Page 44: ... item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Follow the Step 1 Step 9 of item 9 14 Follow the Step 1 Step 2 of item 9 15 Step 1 Desolder pins of Diode D704 on the solder side of SMPS P C B Step 2 Twist the pi...

Page 45: ... Step 4 Remove 1 screw Step 5 Remove Diode D704 Assembly of Diode D704 Step 1 Fix the Diode D704 onto the heatsink unit with 1 screw Caution Ensure the Diode D704 is tightly screwed to the heatsink unit Step 2 Fix the heatsink unit with Diode D704 onto the SMPS P C B ...

Page 46: ... the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 6 of item 9 12 Follow the Step 1 of item 9 13 Step 1 Remove 6 screws Step 2 Detach 25P FFC cable at the connector CN7002 on the Main P C B Step 3 Detach 10P c...

Page 47: ...at the connector CN902 on the Main P C B Step 6 Detach 2P cable at the connector CN804 on the Main P C B Step 7 Detach 3P cable at the connector CN653 on the Main P C B Step 8 Detach 2P cable at the connector CN2815 on the Main P C B Step 9 Detach 9P FFC cable at the connector CN900 on the Main P C B ...

Page 48: ...connector CN381 on the Main P C B Step 13 Detach 3P cable at the connector CN652 on the Main P C B Step 14 Detach 4P cable at the connector CN651 on the Main P C B Step 15 Detach 2P cable at the connector CN650 on the Main P C B Step 16 Remove the Main P C B Caution Ensure that all wires are properly dressed as shown during assembling of the Main P C B ...

Page 49: ...item 9 19 Step 1 Remove 1 screw Step 2 Remove the Fan 9 21 Disassembly of AUX HP P C B Follow the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 S...

Page 50: ...p 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 11 of item 9 19 Step 1 Remove 2 screws Step 2 Remove the P C B holder ...

Page 51: ...of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 11 of item 9 19 Follow the Step 1 Step 4 of item 9 22 Step 1 Release 3 catches Step 2 Remove the Traverse Cover Step 3 Pull out FFC cable Step 4 Widening the catch push the fixed pin...

Page 52: ...p 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 11 of item 9 19 Follow the Step 1 Step 4 of item 9 22 Follow the Step 1 Step 5 of item 9 23 Step 1 Desolder the terminal Step 2 Remove 3 screws Step 3 Flip the CD Servo P C B over to one side Step 4 Detach FFC out from the connector Step 5 Attach a short pin to the unit Caution Inser...

Page 53: ...p 1 of item 9 21 Step 1 Remove 3 screws Step 2 Remove the D Amp P C B 9 26 Disassembly of Fan Unit iPod Follow the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Fo...

Page 54: ...54 Step 2 Remove the support 1 P C B Step 3 Remove the silicon plate Step 4 Remove the Fan Unit iPod Caution During assembling ensure the fan unit iPod is seated properly ...

Page 55: ...ews Step 2 Remove the USB Module Assembly 9 28 Disassembly of USB P C B Follow the Step 1 Step 4 of item 9 4 Follow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 11 of item ...

Page 56: ...of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 11 of item 9 19 Follow the Step 1 of item 9 21 Follow the Step 1 Step 2 of item 9 25 Follow the Step 1 Step 2 of item 9 27 Follow the Step 1 Step 2 of item 9 28 Step 1 Remove the spring Caution Keep the spring in a safe place and place it back during assembling Step 2 Insert a flathead screwdri...

Page 57: ...ow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 11 of item 9 19 Follow the Step 1 of item 9 21 Follow the Step 1 Step 2 of item 9 25 Follow the Step 1 Step 2 of item 9 27 Step 1 Remove D Amp Insulator Step 2 Release the catch on the FL P C B Step 3 Remove the FL P C B Caution During...

Page 58: ...7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Follow the Step 1 Step 16 of item 9 19 Step 1 Press the push lever to release it Step 2 Release catch to remove push lever Caution Do not excert strong force to the Push Lever dur ing removal and assembly Step 3 Remove 2 screws ...

Page 59: ...ing holder with gentle force as arrows shown to remove the docking holder as arrow shown Step 5 Remove the iPod Docking Tub Assembly Step 6 Remove 2 screws Step 7 Release the 2 catches on the iPod Assembly Step 8 Remove the docking tub ...

Page 60: ...wn Assembly of Docking Holder Step 1 Place the docking holder underneath the catch Caution Using the 2 locaters as guides ensure that the docking holder is properly located Step 2 Align the docking holder to the 2 bosses on the front panel block ...

Page 61: ...ow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 16 of item 9 19 Follow the Step 1 Step 5 of item 9 31 Step 1 Remove 2 screws Caution Ensure the Motor Gear Assembly is seated prop erly on the locator after asse...

Page 62: ... of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 of item 9 13 Follow the Step 1 Step 16 of item 9 19 Follow the Step 1 Step 5 of item 9 31 Follow the Step 1 Step 2 of item 9 32 Step 1 Release the 2 catches Step 2 Remove the Posit...

Page 63: ...the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Follow the Step 1 of item 9 19 Step 1 Detach 2P cable at the connector CN804 on the Main P C B Step 2 Remove 1 screw Step 3 Lift up the Main P C B slightly Step 4 Remove the iPod S...

Page 64: ...ow the Step 1 Step 4 of item 9 5 Follow the Step 1 Step 3 of item 9 6 Follow the Step 1 Step 3 of item 9 7 Follow the Step 1 Step 10 of item 9 10 Follow the Step 1 Step 2 of item 9 11 Follow the Step 1 Step 2 of item 9 12 Follow the Step 1 Step 5 of item 9 13 Step 1 Detach 3P cable at the connector CN652 on the Main P C B Step 2 Remove 1 screw Step 3 Remove the IR P C B ...

Page 65: ...65 Caution During assembly of the IR P C B connect 3P cable to the connector CN652 on the Main P C B and dress the cable as shown ...

Page 66: ...rame Step 3 Remove Top Ornament Step 4 Remove Bottom Ornament Step 5 Remove Front Panel Block Step 6 Insert a CD into the CD tray Step 7 Use tape to keep the Switch depressed Step 8 Remove 2 screw Step 9 Lift up and flip over the SMPS Unit Step 10 Check and repair Main P C B Side A according to the diagram shown Caution Take extra care not to damage the ground wire connected to the SMPS Unit durin...

Page 67: ...t the connector CN653 on the Main P C B Step 14 Remove Top Ornament Unit Step 15 Lift up the Main P C B slightly to detach 8P cable at the connector CN902 Step 16 Detach 2P cable at the connector CN2815 on the Main P C B Step 17 Detach 12P cable at the connector CN110 on the Main P C B Step 18 Detach 9P FFC cable at the connector CN900 on the Main P C B ...

Page 68: ...connector CN806 on the Main P C B Step 20 Flip over the Main P C B as arrow shown and place it on an insulation sheet Step 21 Remove 1 screw Step 22 Remove the support 1 P C B Step 23 Remove the silicon plate Step 24 Remove the Fan Unit iPod ...

Page 69: ...69 Step 25 Remove the Fan Assembly Step 26 Remove 3 screws Step 27 Flip over the D Amp P C B as arrow shown Step 28 Remove 2 screws ...

Page 70: ...ion Take extra care not to damage the ground wire that is connected from the Jupiter Module to the Main P C B during disassembling Step 30 Remove 2 screws Step 31 Remove SD Holder Step 32 Desolder pins as diagram shown Step 33 Remove USB P C B ...

Page 71: ...71 Step 34 Remove the D Amp insulator Step 35 Release the catch on the FL P C B Step 36 Remove the FL P C B Step 37 Connect 12P cable at the connector CN110 on the Main P C B ...

Page 72: ...in P C B Step 39 Connect 9P FFC cable at the connector CN900 on the Main P C B Step 40 Connect 2P cable at the connector CN2815 on the Main P C B Step 41 Connect 3P cable at the connector CN653 on the Main P C B Step 42 Connect 5P cable at the connector CN803 on the ...

Page 73: ...nector CN2 on the D Amp P C B Step 44 Check and repair Main P C B Side B according to the diagram shown 10 2 Checking and Repairing D Amp P C B Follow the Step 1 Step 43 of item 10 1 Step 1 Check and repair D Amp P C B according to the dia gram shown ...

Page 74: ... the Step 1 Step 43 of item 10 1 Step 1 Check and repair FL P C B according to the diagram shown 10 4 Checking and Repairing CD Servo P C B Follow the Step 1 Step 43 of item 10 1 Step 1 Check and repair CD Servo P C B according to the diagram shown ...

Page 75: ...B according to the diagram shown 10 6 Checking and Repairing AC IN P C B Step 1 Remove CD Door Unit Step 2 Remove Net Frame Step 3 Remove Top Ornament Step 4 Remove Bottom Ornament Step 5 Remove Front Panel Block Step 6 Remove Panel 1 Panel 2 P C B Step 7 Remove 2 screws Step 8 Lift up and flip over the SMPS Unit ...

Page 76: ...76 Step 9 Lift up the himelon Step 10 Remove 1 screw Step11 Lift up 2 pieces of himelon Step 12 Remove 3 screws Step 13 Flip over SMPS Unit as arrow shown Step 14 Lift up 2 pieces of himelon ...

Page 77: ...77 Step 15 Remove 1 screw Step 16 Remove Support 2 P C B Step 17 Using flathead screwdriver to release catch Step 18 Remove AC IN P C B Step 19 Connect 4P cable at the connector CN2 ...

Page 78: ...ulation sheet Step 21 Check and repair AC IN P C B according to the dia gram shown 10 7 Checking and Repairing SMPS P C B Follow the Step 1 Step 20 of item 10 6 Step 1 Remove 2 screws Step 2 Flip and lay the SMPS P C B on the insulation sheet ...

Page 79: ...79 Step 3 Connect the ground wire on the Main P C B to the SMPS shield using a ground extension as shown Step 4 Check and repair SMPS P C B according to the dia gram shown ...

Page 80: ...TANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Ref No MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 CD PLAY 2 7 0 6 0 0 0 6 0 0 0 0 3 0 3 0 3 2 1 3 0 0 3 3 0 0 1 6 0 0 1 6 3 2 0 0 3 2 1 6 STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Ref No MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98...

Page 81: ... E C B E C B E C B CD PLAY 0 0 3 3 0 0 0 0 9 0 0 3 0 0 1 0 0 0 0 0 9 0 0 0 STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 0 0 0 0 0 0 3 3 SC HC4GK GT D AMP P C B QR4 QR3 QR1 QR2 IC1 IC1 IC1 Ref No MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CD PLAY 0 0 0 0 0 0 0 0 2 7 3 1 0 1 0 0 0 2 1 8 1 8 0 0 3 3 25 5 25 5 23 3 14 6 18 9 14 5 25 5 STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3...

Page 82: ... 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 3 0 0 0 3 Ref No MODE 1 2 3 4 5 6 7 8 CD PLAY 4 6 4 6 4 6 0 0 4 6 4 6 4 6 9 0 STANDBY 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 Ref No MODE 1 2 3 4 5 6 7 8 CD PLAY 8 1 7 6 8 1 0 0 8 1 7 7 8 2 14 8 STANDBY 0 3 0 3 0 0 0 0 0 0 0 3 0 3 0 0 Ref No MODE 1 2 3 4 5 CD PLAY 5 3 0 0 5 3 0 0 3 3 STANDBY 0 2 0 0 0 2 0 0 0 0 Ref No MODE 1 2 3 4 5 CD PLAY 15 2 9 0 0 0 1 2 2 6 STANDBY...

Page 83: ... 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 Ref No MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 CD PLAY 0 0 0 0 0 0 0 0 3 3 0 0 2 4 3 3 0 0 0 0 3 3 0 0 0 0 3 3 3 3 3 3 0 8 0 0 0 0 0 0 STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Ref No MODE 1 2 3 4 5 CD PLAY 12 2 0 0 1 5 3 3 12 2 STANDBY 4 8 0 0 2 0 3 3 4 8 Ref No MOD...

Page 84: ... 0 0 5 0 0 3 3 0 0 0 0 0 0 0 0 0 0 Ref No MODE E C B CD PLAY 0 0 0 0 3 3 STANDBY 0 0 0 0 0 0 SC HC4GK GT MAIN P C B QR804 QR514 Q583 Q581 Q553 QR121 Q512 Q551 Q552 QR384 QR515 Q582 QR101 QR554 QR805 QR806 Ref No MODE 1 2 3 CD PLAY 13 6 0 0 2 4 STANDBY 0 0 0 0 0 0 Ref No MODE 1 2 3 4 5 6 7 CD PLAY 1 1 0 0 3 5 5 0 5 0 5 5 STANDBY 0 3 0 0 0 0 0 5 0 5 0 5 Ref No MODE 1 2 3 4 5 CD PLAY 3 2 7 0 0 0 0 0 ...

Page 85: ...PLAY 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 3 3 0 7 0 STANDBY 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 0 7 3 4 0 7 0 REF NO MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 CD PLAY 0 7 1 8 0 7 0 0 7 3 3 0 3 3 3 3 3 0 3 3 0 7 0 0 0 7 3 0 1 0 1 0 0 0 7 STANDBY 0 7 1 8 0 7 0 0 7 3 3 0 3 3 3 3 4 0 3 4 0 7 0 0 0 7 3 3 0 0 0 0 7 REF NO ...

Page 86: ...50nsec div WF No IC101 17 22 PLAY 1 42Vp p 10msec div WF No IC101 20 PLAY 800mVp p 10msec div WF No IC101 40 52 PLAY 600mVp p 50nsec div WF No IC101 44 47 PLAY 2 2Vp p 10msec div WF No IC102 1 7 PLAY 680mVp p 50nsec div WF No IC102 3 5 PLAY 4 2Vp p 10msec div WF No IC103 1 7 PLAY 2 2Vp p 10msec div WF No IC103 3 5 PLAY 64Vp p 5msec div WF No IC702 1 6 7 PLAY 3 72Vp p 50nsec div WF No IC801 12 PLAY...

Page 87: ... 800mVp p 10msec div WF No IC7001 56 59 PLAY 2 72Vp p 50nsec div WF No IC7001 80 PLAY 2Vp p 10usec div WF No IC7001 81 PLAY 1 62Vp p 50nsec div WF No IC900 11 PLAY 2 68Vp p 50nsec div WF No IC900 12 PLAY ...

Page 88: ...9 B0ZAZ0000052 B0HBSM000052 1 1 2 3 4 5 9 Anode Cathode B3AAB0000144 B0EDKT000009 Ca A A Ca Anode Cathode B0JAMF000011 B0HAMP000094 MA2J1110GL MAZ8030GLL MAZ8033GLL MAZ8056GML MAZ8033G0L B0BC6R100010 B0JCPD000043 B0ACCK000005 MAZ8270GLL B1BAAJ000003 B1ACND000003 B1BABK000001 B1ACKD000006 MA2SD320GL B0JCMD000010 MAZ8180GML C0CBCBD00008 C0CBCBC00090 BA5948FPE2 28P C0DAEMZ00001 B0ADCJ000020 C0CBADD00...

Page 89: ...89 13 Overall Simplified Block Micro p SMPS Back up APF FILTER ASP IC SEL GAIN TRE MID BASS Sound Mode Dynamic Bass VOL2 Pre AMP Digital Amp 1 Line FL Display HP Amp Vcc 17 1 SMPS VOL Vcc 17 1 ...

Page 90: ...D_MPUTX D_MPURX D_MPUCLK D_MPUMOD D_NRST D_PLLSDA D PLLSCL D_NRFRST DAB_PON IPOD IPOD SW IPOD DOCK OPEN IPOD L R IPOD _ACC3 3 IPOD _DET UART_IN UART_OUT1 TX RX CD MODULE SD JUPITER MODULE CD L R SD L R SD_LIN SD_RIN CD MOTOR LID LID_RIGHT LID_LEFT MCLK MDATA MLD BLCLK STAT CD_RESET REST_SW SD_SRDAT2 SD_SRDAT1 SD_BCLK SD_LRCK SD_SRDAT0 MCLK MDATA MLD BLCLK STAT SD_INT SD_CMD SD_STATUS SD_NRST SD_LE...

Page 91: ...91 Standby SMPS TUNER CD Main SMPS ASP Pre AMP MCU SYS 3 3V Remote IR 3 9V FAN iPod DC 7 5V Power Amplifier Vp FL Gnd 9V DC DC CD RDS FL 5 5V CD LID MOTOR DAB Photo LID SW USB ...

Page 92: ...R D1 12 D1 11 M7302 SPINDLE MOTOR OPTICAL PICKUP P C B B FOCUS COIL TRACKING COIL T OPTICAL PICKUP PHOTO DETECTOR SEMICONDUCTOR LASER F F T LD_SW PC1 4 B B M M 34 VREF VREF VREF 7 5V B 3 3V B IC7001 Q7601 LASER POWER DRIVE MN6627954AMA SERVO PROCESSOR 39 C E E E E E F E F D C A B D C 38 B 35 E 40 A 37 D 36 F 56 OUTL 47 AVDD2 27 IODD2 20 PRAMVDD15 77 IODD1 79 REGON 82 NTEST CD SIGNAL LCH X7201 81 X...

Page 93: ...C6801 C0HBB0000057 FL DISPLAY DRIVER CN900 CN6801 3 4 5 5 6 7 FL P C B CN7002 CN7002 CN7002 CN7002 CN7002 CN7002 CN7002 CN7002 44 CD_RESET 42 CD_MLD NC 29 CD_BLKCK NC 34 REST_SW 57 iPod_FAN_CNTL 21 MMOD 23 VERR 22 TERR 24 USB_RST 82 USB_SDATA 20 USB_IRQ 84 USB_CLK 34 CD_MDATA NC 36 CD_MCLK NC 35 CD_STATUS NC 14 2 4 5 3 6 7 8 P901 5 4 CN902 CN902 CN902 CN902 CN951 CN951 CN951 CN951 2 7 5 1 8 4 5 MO...

Page 94: ...WARNING 19 ERR 21 SHUTDOWN DC DETECT QR3 PCONT SWITCH QR2 CN110 CN1 5 POWERDET2 PCONT2 RCH LCH 8 CN110 CN1 7 6 25 ROSC LEVEL SHIFTER QR1 F_SHIFT CN110 CN1 6 7 20 MUTEX MUTING CONTROL QR4 CN110 CN1 10 CN110 CN1 8 5 3 CN110 CN1 12 1 B 15 5V GNDP1 11 12 C0ABBB000230 IC102 C0AABB000085 IC103 MUTE_A PCONT_IPOD PDET1 D AMP P C B TU_L TU_R ASP_DATA ASP_CLK CN2815 1 B D9V B 7 5V D521 D524 B M5 5V B IPOD5V...

Page 95: ... CN652 P922 2 CN803 P901 5 1 CN651 P641 1 2 3 L751 P751 F751 D752 T751 TRANSFORMER BACKUP 8 7 1 2 4 D754 P751 SHUNT REGULATOR IC752 C0DAEMZ00001 SWITCHING REGULATOR IC751 MIP2F20MSSCF P903 P904 2 P903 P904 4 CN902 CN902 CN902 CN902 CN902 CN902 CN951 CN951 CN951 CN951 CN951 CN951 2 7 5 1 8 1 3 4 8 6 5 JK951 JK952 MUSIC PORT HEADPHONE SMPS P C B AC IN P C B PANEL 1 P C B POSITION SW P C B AUX HP P C...

Page 96: ...EL 1 P C B Side A SOLDER SIDE 5 1 3 1 FL P C B SOLDER SIDE POSITION SW P C B SOLDER SIDE 1 4 CD SERVO P C B SOLDER SIDE IR P C B SOLDER SIDE REMOTE CONTROL SENSOR D AMP P C B Side B SOLDER SIDE TUNER P C B SOLDER SIDE iPod P C B Side B SOLDER SIDE DOCK FOR iPod iPod SW P C B SOLDER SIDE 2 1 MAIN P C B Side A SOLDER SIDE For Software CN806 1 22 2 21 3 1 2 1 P USB P C B SOLDER SIDE P903 P901 USB POR...

Page 97: ...25 C727 C728 C730 and C736 Resistor Unit of resistance is OHM Ω K 1 000 M 1 000 000 Capacitor Unit of capacitance is μF unless otherwise noted F Farads pF pico Farad Coil Unit of inductance is H unless otherwise noted REF IS FOR INDICATION ONLY Voltage and Signal lines S641 LEFT switch S642 CENTER switch S643 RIGHT switch S644 iPod Dock OPEN switch S901 POWER switch S902 iPod OPEN CLOSE switch iPo...

Page 98: ...TA1 AGND NC LCHOUT 3 3V RCHOUT SRDATA2 REST SW RST REST SW LOADING F T T F GND GUARD B F RF A E LD VREF VCC GND LDGND LPD VREF GND GUARD TRAVERSE MOTOR SPINDLE MOTOR A1 A3 VCC A5 A2 GND1 NWE NCAS NRAS NOE DQ1 VCC DQ4 VSS DQ2 DQ3 A10 A0 NC A6 A4 VSS A8 A7 A9 19 18 17 20 15 16 14 12 9 8 11 10 13 22 23 30 21 28 27 24 25 26 2 1 6 7 29 3 4 5 IC7002 BA5948FPE2 PVCC1 D4 D1 PVCC2 NC NC NC NC NC NC NC IN2 ...

Page 99: ... IC650 C0GAE0000007 R803 1K R813 4 7K R809 100 R808 1K QR384 B1GBCFJJ0051 UART_OUT1 R394 47K UART_OUT 4 7K R393 SWITCH DC DETECT SWITCH R392 100K Q382 B1ADCE000012 DGND iPod_5V C812 220P C811 220P 3 1 2 X802 H2B800400005 C805 22P C806 22P PCONT_iPod PCONT NRST 1K R812 C814 1000P C807 1000P FL_CE 6 8 9 7 2 1 4 5 3 10 CN350 MA2J1110GL D852 TU_SD TU_SCLK TU_SDA ASPGND TU_ST TU_L TU_R TU_L NC 9V TU_G ...

Page 100: ... J0JBC0000041 R590 2 7 R583 47K C584 35V47 PDET1 D585 B0JCMD000010 6 3V220 C583 POS_SW_L POS_SW_R POS_SW_CEN 2 1 4 3 CN651 REM_IN STBY3 3V VREF 1 3 2 CN652 KEY2 3 2 6 7 4 5 1 9 8 FL VP FL_CL STBY3 3V FL_DI D3 3V FL_CE VPGND DGND FL KEY1 10K R899 10K R898 1 3 2 CN653 PWRGND 7 5V 2 3 1 5 4 CN803 2 4 3 1 6 5 CN801 KEY1 KEY2 VREF VLED_7 5V PWR_LED PWR_LED FL CN900 VP VPGND FL_CL D3 3V VREF FL_DI FL_CE...

Page 101: ... 15 14 16 22 21 23 20 7 2 1 4 3 25 24 CN7002 CD_BLKCK REST_SW 7 5V NC RCHOUT 3 3V BCL ST CLK NC SRDATA2 NC SRDATA1 LRCK ST REQ SRDATA ST IN AGND LCHOUT MLD STAT MDATA BLKCK TX PGND DGND 3 3V LDSW 7 5V MCLK NC LOADING CD RESET REST SW NC IPFLAG ACC_PWR DOCK5V iPod ACC DOCK5V_GND DOCK5V_GND DO_UART_IN RX DO_UART_OUT TX DPORT_AGND DOCK_R OUT DOCK_L OUT VGND VIDEO VGND iPod DET AGND LCH AGND PCONT_2 D...

Page 102: ...00K R456 100K R115 MUTING MUTING CONTROL MUTING MUTING MUTING MUTING MUTING 2 2K R116 2 2K MUTE_A R137 1 5K R254 3 3K C255 2 2 QR101 B1GDCFGG0026 C122 50V4 7 B1ABGC000005 Q251 R255 1 2K R455 1 2K R453 0 Q451 B1ABGC000005 C257 0 022 C457 0 022 R458 27K 12K R257 R258 27K C259 100P C260 56P 0 1 C117 1 C258 1 C458 R120 100K 330P C116 6 7 5 2 4 3 8 1 IC103 C0AABB000085 R454 3 3K R251 1 2K C456 0 039 R2...

Page 103: ...10 12 15 14 13 18 40 39 44 41 42 43 38 20 35 37 36 33 22 31 29 27 24 23 26 25 28 FL DISPLAY DRIVER FL DISPLAY 30 32 34 IC6801 C0HBB0000057 VREF 35V22 C6801 38 8 2 1 33 25 11 12 1 2 0 2 8 1 0 1 9 19 14 13 17 16 15 24 23 28 27 26 31 32 35 34 30 29 22 7 6 5 39 FL6801 A2BB00000172 SEG16 SEG15 NC 12 VSS VDD FL_CS FL_DATA FL_CLK 24 SEG06 SEG05 SEG12 SEG11 SEG13 SEG09 SEG06 SEG08 SEG10 SEG14 SEG03 SEG05 ...

Page 104: ...REF OUT DGND VREF REM IN STBY3 3V G3 1 2 3 4 5 6 7 8 9 10 G2 G1 TU600 6 8 9 7 2 1 4 5 3 10 CN607 TU_SCLK TU_L NC 9V TU_G TU_R TU_ST TU_SD DET_OUT TU_SDA 1 2 P642 S644 iPod DOCK OPEN VREF POSITION3 4 3 1 2 C955 4700P C953 4700P C954 0 1 C956 0 1 REMOTE SENSOR J3CCBB000010 GT J3CCBB000020 GK TUNER PACK B SIGNAL LINE TUNER CIRCUIT B SIGNAL LINE IR CIRCUIT POSITION SW CIRCUIT MOTOR CIRCUIT AUX HP CIRC...

Page 105: ...1004 J0JHC0000107 L1005 J0JHC0000107 L1011 J0JHC0000107 CHASSIS_GND D4FB1R100009 C1001 0 1 L1001 J0JHC0000107 L1002 PSW1 J0JHC0000107 C1002 0 1 0 R1011 R1001 100 0 R1012 L1007 J0JHC0000107 L1006 J0JHC0000107 L1010 J0JHC0000107 150 R1009 150 R1010 R1002 100 L1009 L1008 J0JHC0000107 J0JHC0000107 R1003 100K R1004 100K P751 JW751A 4 7M R727 Z752 ZA751 ZA752 JW752A JW753A ECQU2A104MLC 0 1 C725 3 2 4 1 ...

Page 106: ...3G0L MA2J1110GL DC DETECT D12 MA2J1110GL D13 C22 1 R2 22K C12 1 22K R3 C8 1 R1 22K C18 1 18K R20 18K R21 0 33 C38 0 33 C39 L2 G0C150MA0056 L4 G0C150MA0056 1 2K R18 0 1 C6 B0JCME000035 D6 B0JCME000035 D4 C10 25V220 C9 25V220 4 7 C34 LCH SIG_DET PCONT_2 PCONT_2 7 9 10 8 4 5 1 1 12 3 2 6 12 11 CN1 F_SHIFT F_SHIFT GNDP2 OUT2P OUT2P TM BSP2N OSC MS ROSC OUT2N VHOLD GNDP2 OUT2N OUT1P GNDP1 VCCP1P OUT1P ...

Page 107: ...0010 Q701 B0JAMF000011 D756 JW707A JW708A JW707B C759 16V1000 R739 100 A R 3 2 C 1 C0DAEMZ00001 IC752 68 R708 C717 1 1 5K R722 6 8 9 7 2 1 4 5 3 10 CN905 1K R724 1 2K R717 1K R715 R751 22 R752 100K B0HAMP000094 D754 R723 47K 15K R757 0 1 C758 C757 1000P 470K R756 4 3 2 K6B1AEA00017 RY701 4 3 1 1 2 D752 B0EDKT000009 C751 250V33 GT 400V10 GK Q703 B1ABCF000176 50V1 C755 7 8 5 1 2 4 3 MIP2F20MSSCF IC7...

Page 108: ...1 12 10 18 15 17 16 20 19 13 14 7 2 1 4 3 22 21 P901 0 R907 LB930 0 LB932 J0JBC0000033 0 R906 0 1 C911 0 1 C912 23 58 45 44 47 48 46 30 31 32 43 40 41 35 37 36 33 34 39 38 42 28 25 26 24 27 29 55 56 50 51 49 53 54 52 57 62 63 61 19 18 20 3 2 5 4 6 8 7 1 64 15 16 9 13 10 12 11 14 17 22 21 59 60 MNZSFB5KJM2 USB CONTROLLER IC900 0 1 C913 D1 8V DGND NRST P01 P04 P02 P03 P81 D8 P73 D5 P70 D2 P00 P66 D0...

Page 109: ...7233 IC7001 R7335 C7338 R7331 R7330 R7339 C7216 C7161 C7244 R7211 C7217 C7204 C7102 C7142 C7107 C7234 C7155 C7154 C7626 C7164 C7165 R7111 C7264 R7336 R7349 R7332 C7221 C7243 C7670 R7254 R7221 R7212 C7230 LB7263 LB7262 LB7264 C7352 R7323 R7325 R7110 M7302 SPL MOTOR M7301 TRV MOTOR IC7003 C7401 C7402 C7253 C7339 C7315 R7315 R7328 C7334 C7614 R7401 C7203 C7601 0625A 0625A 0625A 0625A CN7001 X7201 C72...

Page 110: ... R820 R829 R830 R832 R845 R846 R848 R850 R856 R873 R874 R875 R876 R881 R882 R885 R590 C875 R591 C876 D853 R964 R965 R810 R811 R560 IC551 R823 R827 R822 R824 R825 R821 R552 D105 D852 R957 D524 D523 D521 D522 L803 QR101 D518 D854 C119 R556 L302 Q509 X802 X801 CN801 T581 SWITCHING TRANSFORMER CN900 CN100 IC650 CN650 CN651 CN652 CN381 CN804 CN653 CN803 IC103 CN110 CN2815 TO FAN CN902 R559 C581 C584 D5...

Page 111: ... Q103 Q104 Q105 Q251 Q252 Q253 Q382 Q451 Q452 Q453 QR384 R102 R103 R104 R105 R106 R111 R112 R113 R114 R131 R132 R133 R134 R135 R136 R137 R138 R139 R206 R221 R222 R230 R251 R252 R253 R254 R255 R256 R261 R262 R263 R392 R393 R394 R406 R421 R422 R451 R452 R453 R454 R455 R456 R461 R462 R463 R803 R807 R808 R809 R812 R819 R828 R831 R833 R834 R835 R849 R853 R854 R855 R860 R861 R868 R870 R871 R872 R877 R88...

Page 112: ... P901 R916 D901 S913 STOP S912 FWD SKIP S911 REV SKIP S902 IPOD OPEN CLOSE S901 POWER R906 R915 R914 R903 R904 R905 R913 P904 S904 USB PLAY PAUSE S905 FM AM AUX S906 CD PLAY PAUSE S914 VOL S915 VOL S907 CD OPEN CLOSE S916 D BASS L952 L951 L953 L954 C951 C952 R950 R949 L955 L956 L957 R951 R952 L958 JK951 JK952 CN951 P922 IR921 R920 R921 C922 FL6801 C6801 C6825 C6826 C6828 C6829 L6802 L6806 W6801 W6...

Page 113: ...L1003 L1004 L1005 C1004 L1006 L1007 L1010 R1011 L1009 L1008 R1002 R1012 R1004 R1001 R1003 R1009 L1011 R1010 L1002 C1001 L1001 C1002 C1003 R1013 PSW1 0566A 1 0566A 1 0566A 1 0566A 1 CN1001 CN1002 MT602 P602 IPOD DOCK OPEN P642 S644 S643 RIGHT P641 C1 C2 C3 C4 C21 C22 C23 C38 C39 R1 R11 R20 R21 C7 C8 C6 3324A 2 3324A 2 IC1 QR1 QR2 QR3 QR4 C5 C9 C10 C11 C12 C13 C16 C17 C18 C25 C26 C28 C29 C34 C35 D3 ...

Page 114: ...723 HEATSINK ZA722 HEATSINK C702 T751 IC752 K753 D751 D753 D754 CN905 C751 C753 CN906 IC751 C755 C728 C759 D755 D756 W8 W10 MAIN TRANSFORMER SUB TRANSFORMER P751 F751 ZA751 ZA752 L751 Z752 C730 C725 R727 W701 JW752A JW751A JW753A 110V 60Hz GT 220V 50Hz GK 3A 125V GT 3342BA 1 CA 3342BA 1 CA 3342BF 1 CF 3342BF 1 CF K755 GK K754 GK L702 W702 W703 W704 W705 C736 LB850 LB848 LB846 LB845 LB843 LB841 LB8...

Page 115: ...S_SW_R I Position Switch Right Control 49 LED_iPod No connection 50 LED_CD No connection 51 NC No connection 52 MPORT_SW O Music Port Switch 53 HP_SW O Headphone Switch 54 SMPS_BP O SMPS Beatproof 55 DAMP_BP O D AMP Beatproof 56 iPod_FAN_SIG O iPod Fan Signal 57 iPod_FAN_CNT R O iPod Fan Control 58 PWR_LED_CNT R O Power Led Control 59 CP_NRST No connection 60 CO_SDA No connection 61 CP_SCL No conn...

Page 116: ...tage 2 For DSL PLL 48 ARFDC AGC Capacitive Connection Termi nal 49 ARFOUT O AGC Output 50 ARFFB I ARF Feedback Signal I P 51 ARFIN I Audio RF Signal I P 52 DSLF I Loop Filter Terminal For DSL 53 IREF Reference I P 54 PLLF PLL Loop Filter Terminal Phase Compare 55 PLLF0 PLL Loop Filter Terminal Speed Compare 56 OUTL O Audio O P LCH 57 AVSS1 GND 58 AVDD1 Analog Power Supply Voltage 1 59 OUTR O Audio...

Page 117: ...put 12 D1 O Motor Drive 1 forward action output 13 D2 O Motor Drive 2 reverse action output 14 D2 O Motor Drive 2 forward action output 15 D3 O Motor Drive 3 reverse action output 16 D3 O Motor Drive 3 forward action out put 17 D4 O Motor Drive 4 reverse action output 18 D4 O Motor Drive 4 forward action out put 19 PVCC2 Power Supply 2 for Driver 20 PGND2 Ground Connection 2 for Driver 21 24 N C N...

Page 118: ...3 SP2 SP1 106 106 105 105 100 99 99 98 98 89 77 77 77 77 77 77 77 77 77 77 76 76 76 76 76 76 76 76 74 73 73 72 71 70 69 69 68 67 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 65 65 64 63 62 61 40 40 40 40 38 38 34 34 34 34 34 34 30 28 27 26 q q r i i j r y 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SC HC4GK GT S CABINET DRAWINGS NOTE REF IS FOR INDICATION ONLY ...

Page 119: ...650 CN607 CN381 CN350 CN110 CN100 CN4 CN2 CN1 FL6801 104 100 98 97 95 94 94 92 92 90 88 87 87 86 85 84 83 82 81 80 79 78 77 77 77 77 77 76 76 76 76 76 76 76 76 76 76 75 59 58 58 57 56 55 54 53 52 51 49 46 45 42 41 39 38 38 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 34 33 32 31 29 25 22 21 20 19 18 17 16 16 16 16 15 14 8 5 4 3 2 1 a g t b b f h e n o d c x m c d e f ...

Page 120: ...04 303 303 303 303 302 302 302 302 301 301 301 300 107 102 101 HEATSINK HEATSINK 100 100 100 100 100 100 100 100 100 96 91 87 66 60 50 48 47 44 43 37 36 35 35 35 35 35 35 35 24 23 13 12 10 9 7 6 o p JW753A x s u u v w z z A A v w a 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 FRONT VIEW REAR VIEW BOTTOM VIEW TRAVERSE UNIT NOTE PART IS NOT SUPPLIED REF IS FOR INDICATION ONLY SC HC4GK GT S CABINET ...

Page 121: ...FT RIGHT POLYFOAM BOTTOM LEFT RIGHT P2 P1 FRONT A6 AM LOOP ANTENNA A4 FM INDOOR ANTENNA A3 O I BOOK A2 AC CORD FOR GK A2 AC CORD FOR GT A7 A7 AC CLAMP FILTER A1 A1 1 REMOTE CONTROL R C BATTERY COVER 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SC HC4GK GT S PACKAGING DRAWINGS ...

Page 122: ...9P FFC FL MAIN 1 21 REEX1002 8P FFC AUX MAIN 1 22 REXX0736 12P WIRE DAMP MAIN 1 23 REXX0737 10P WIRE SMPS MAIN 1 24 REXX0744 4P WIRE DAMP SMPS 1 25 REXX0745 2 4P WIRE SPEAKER DAMP 1 26 RGKX0526A S1 BOTTOM ORNAMENT 1 27 RGKX0527A S4 TOP ORNAMENT 1 28 RGKX0528D S TOUCH PANEL 1 29 RGKX0529 K1 PUSH LEVER 1 30 RGNX0850M 1 NAME PLATE LABEL 1 GT 30 RGNX0850N 2 NAME PLATE LABEL 1 GK 31 RGPX0379 K2 GUIDE R...

Page 123: ... PANEL 2 PANEL 1 1 90 J3CCBB000010 TUNER PACK 1 GT 90 J3CCBC000020 TUNER PACK 1 GK 91 REXX0774 1P WIRE MAIN SMPS 1 92 RMFX0098 HIMELON 2 94 RMQX0376 CUSHION PC SHEET 2 95 RMFX0099 HIMELON 1 96 RMNX0323 1 SMPS INSULATOR C 1 97 RMQX0372 1 IPOD CUSHION 1 98 RMFX0097 HIMELON 3 99 RMQX0373 CUSHION PANEL PCB 2 100 RMF0416 HIMELON 11 101 REXX0771 SECONDARY WIRE WHITE JW708 1 Safety Ref No Part No Part Na...

Page 124: ...OSITION SW P C B 1 RTL GT PCB14 REPX0755B AC IN P C B 1 RTL GK PCB14 REPX0755M AC IN P C B 1 RTL GT PCB15 REPX0720A USB P C B 1 RTL PCB16 REPX0755B iPod SW P C B 1 RTL GK PCB16 REPX0755M iPod SW P C B 1 RTL GT INTEGRATED CIR CUITS IC1 C1AB00003012 IC 1 IC101 C1AB00003013 IC 1 IC102 C0ABBB000230 IC 1 IC103 C0AABB000085 IC 1 IC503 C0CBCBC00090 IC 1 IC504 C0DBAYH00005 IC 1 IC505 C0DBAYH00005 IC 1 IC5...

Page 125: ...10 DIODE 1 D586 B0JAME000029 DIODE 1 D601 MA2J1110GL DIODE 1 Safety Ref No Part No Part Name Description Qty Remarks D701 B0EBNR000015 DIODE 1 D702 B0HBSM000052 DIODE 1 D703 MAZ8030GLL DIODE 1 D704 B0ZAZ0000052 DIODE 1 D705 B0HAJM000005 DIODE 1 D706 B0HAJM000005 DIODE 1 D708 B0HAJM000005 DIODE 1 D711 B0BC6R100010 DIODE 1 D714 MA2J1110GL DIODE 1 D718 MAZ8300GML DIODE 1 D751 B0EAMM000057 DIODE 1 D75...

Page 126: ...OR 1 L1010 J0JHC0000107 INDUCTOR 1 L1011 J0JHC0000107 INDUCTOR 1 L6802 G0C3R3JA0055 INDUCTOR 1 L6806 G0C101JA0055 INDUCTOR 1 LB581 J0JBC0000041 INDUCTOR 1 LB582 J0JBC0000041 INDUCTOR 1 LB840 J0JBC0000033 INDUCTOR 1 LB841 J0JBC0000033 INDUCTOR 1 LB843 J0JBC0000033 INDUCTOR 1 LB845 J0JBC0000033 INDUCTOR 1 LB846 J0JBC0000033 INDUCTOR 1 LB848 J0JBC0000033 INDUCTOR 1 LB932 J0JBC0000033 INDUCTOR 1 LB933...

Page 127: ...fety Ref No Part No Part Name Description Qty Remarks R252 ERJ6GEYJ104V 100K 1 8W 1 R253 D0GDR00JA017 0 1 10W 1 R254 D0GD332JA017 3 3K 1 10W 1 R255 D0GD122JA017 1 2K 1 10W 1 R256 ERJ6GEYJ104V 100K 1 8W 1 R257 ERJ6GEYJ123V 12K 1 8W 1 R258 ERJ6GEYJ273V 27K 1 8W 1 R260 ERJ6GEYJ104V 100K 1 8W 1 R261 D0GD390JA017 39 1 10W 1 R262 D0GD390JA017 39 1 10W 1 R263 ERJ6GEYJ104V 100K 1 8W 1 R264 D0GDR00JA017 0 ...

Page 128: ...D0GB102JA008 1K 1 16W 1 Safety Ref No Part No Part Name Description Qty Remarks R832 D0GB104JA008 100K 1 16W 1 R833 D0GB104JA008 100K 1 16W 1 R834 D0GB101JA008 100 1 16W 1 R835 D0GB101JA008 100 1 16W 1 R836 D0GB103JA008 10K 1 16W 1 R837 D0GB103JA008 10K 1 16W 1 R845 D0GB472JA008 4 7K 1 16W 1 R846 D0GB472JA008 4 7K 1 16W 1 R848 D0GB102JA008 1K 1 16W 1 R849 D0GB102JA008 1K 1 16W 1 R850 D0GB223JA008 ...

Page 129: ...A008 0 1 16W 1 GK K18 D0GBR00JA008 0 1 16W 1 K26 D0GBR00JA008 0 1 16W 1 CAPACITORS Safety Ref No Part No Part Name Description Qty Remarks C1 F1K1C1060001 10uF 16V 1 C2 F1H1H104A783 0 1uF 50V 1 C3 F1H1H104A783 0 1uF 50V 1 C4 F1H1C105A097 1uF 16V 1 C5 F2A1E2210050 220uF 25V 1 C6 F1H1H104A783 0 1uF 50V 1 C7 F1J1E105A171 1uF 25V 1 C8 F1J1E105A171 1uF 25V 1 C9 F2A1E2210050 220uF 25V 1 C10 F2A1E2210050...

Page 130: ...A0J221A211 220uF 6 3V 1 C557 F2A0J220A210 22uF 6 3V 1 Safety Ref No Part No Part Name Description Qty Remarks C581 F2A1E330A202 33uF 25V 1 C582 F1H1H392A013 3900pF 50V 1 C583 F2A0J221A245 220uF 6 3V 1 C584 ECEA1VKS470B 47uF 35V 1 C601 F2A0J222A247 2200uF 6 3V 1 C602 ECA0JM332B 3300uF 6 3V 1 C650 F2A0J221A211 220uF 6 3V 1 C701 F1J2E1030004 0 01uF 250V 1 C702 ECQU2A104MLC 0 1uF 1 C703 F2A1E1020049 1...

Page 131: ...V 1 C7165 ECJ2FF1A106Z 10uF 10V 1 C7166 F1H1H103A219 0 01uF 50V 1 C7203 F2A0J221A200 220uF 6 3V 1 C7204 F1H1C104A042 0 1uF 16V 1 C7216 ECJ1VB1H681K 680pF 50V 1 C7217 F1H1C104A042 0 1uF 16V 1 C7218 ECJ1VB1C823K 0 082uF 16V 1 C7221 ECJ1VC1H150J 15pF 50V 1 C7222 ECJ1VC1H150J 15pF 50V 1 C7223 F2A1H4R70037 4 7uF 50V 1 C7225 F1H1H102A219 1000pF 50V 1 C7226 F1H1H102A219 1000pF 50V 1 C7227 ECA1HAK010XI 1u...

Page 132: ...132 FLE0907 ...

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